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11

FORM NO. L-20328-B-1112

24. Install the new O-ring Seals (Items 21 and 22) (See 

Figure 16).

25.  Align the Spring Pin (Item 17) on the Male Pilot (Item 

20) with the hole in the Piston (Item 16) and slide the 

Male Pilot into the Piston and Housing (Item 1) (See 

Figure 16).

26. Apply a drop of Loctite

®

 242 to the threads of four 

Socket Head Cap Screws (Item 13) and secure the 

Male Pilot (Item 20) to the Air Chamber (Item 12) (See 

Figure 16).

27.  Tighten the four Socket Head Cap Screws (Item 13) 

to 24.5 Ft. Lbs. [33.22 N m] torque.

28. Apply a drop of Loctite

®

 242 to the threads of four 

Socket Head Cap Screws (Item 13) and secure the 

Male Pilot (Item 20) and Air Chamber (Item 12) to the 

Housing (Item 1) (See Figure 16).

29.  Tighten the four Socket Head Cap Screws (Item 13) 

to 24.5 Ft. Lbs. [33.22 N m] torque.

PARTS REPLACEMENT–INPUT UNIT 

NOTE

Remove the Plug (Item 32) and loosen the Set 

Screw (Item 31) one full turn to release the Input 

Unit Shaft from the FMCBE.

1.  Remove the Socket Head Cap Screws (Item 29), Lock 

Washers (Item 30), and Hex. Nuts (Item 31); then, 

remove the Input Unit from the FMCBE.

2.  Fully supporting the Input Unit, press the Shaft (Item 

28) out of the Input Unit (See Figure 17).

3.  Using a bearing puller, remove the Bearing (Item 19) 

from the Flange (Item 27) (See Figure 17).

NOTE

Do not reuse the old bearing.  Applying force to 

the inner bearing race to remove a bearing held 

by the outer race causes damage to the bearing.

4.  Clean the bearing bore of the Flange (Item 27) with 

fresh safety solvent, making sure all old Loctite

 residue 

is removed.

5.  Apply an adequate amount of Loctite

 680 to evenly 

coat the outer race of the new Bearing (Item 19) (See 

Figure 17).

6.  Carefully align the outer race of the new Bearing 

(Item 19) with the bore of the Flange (Item 27) and 

press the new Bearing into place (See Figure 17).

7.  Press the Shaft (Item 28) into the Input Unit (See 

Figure 17).

FIGURE  17

29

27

19

25

30

31

28

Summary of Contents for AIR CHAMP FMCBE 130-24

Page 1: ...1 FORM NO L 20328 B 1112 Flange Mounted Enclosed Clutch Brakes FMCBE Model 130 24 with Locking Key...

Page 2: ...out notice Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 2012 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read t...

Page 3: ...r Connections 5 Lubrication 6 Troubleshooting 6 FMCBE Removal 7 Parts Replacement Friction Facings 7 Parts Replacement Input Bearing 8 Parts Replacement Bearings and O Ring Seals 9 Parts Replacement I...

Page 4: ...6 Tighten the Bar Item 38 to 5 Ft Lbs 6 8 N m to firmly seat the Key Item 25 in the gear reducer See Figures 1 and 2 7 Insert the customer supplied key into the motor shaft keyway See Figure 2 8 Secur...

Page 5: ...gure 4 2 Connect the air supply line to the port marked 3 and other air pressure supply line to the port marked 5 See Figure 4 3 WAY CONTROL VALVES 3 Way Normally Open N O and Normally Closed N C Cont...

Page 6: ...ed lubricators If you are not using a Nexen lubricator calibration must replicate the following procedure 1 Close and disconnect the air line from the unit 2 Turn the Lubricator Adjustment Knob clockw...

Page 7: ...it must be removed before servicing the FMCBE 1 Remove the four Socket Head Cap Screws Item 13 and separate the two halves of the FMCBE See Figure 8 13 FIGURE 8 Plug Item 32 Set Screw Item 31 Key Item...

Page 8: ...w Flat Head Machine Screws Item 7 See Figure 9 11 11 11 11 7 10 7 FIGURE 9 PARTS REPLACEMENT INPUT BEARING 1 Remove the four Socket Head Cap Screws Item 13 and separate the two halves of the FMCBE See...

Page 9: ...Item 13 and separate the two halves of the FMCBE See Figure 12 2 Remove the four remaining Socket Head Cap Screws Item 13 and slide the Male Pilot Item 20 Stub Shaft Item 23 and the two Ball Bearings...

Page 10: ...the Piston Item 16 See Figure 15 15 Press the old Ball Bearing Item 2 out of the Piston Item 16 See Figure 15 16 Clean the bearing bore of the Piston Item 16 with fresh safety solvent making sure all...

Page 11: ...d loosen the Set Screw Item 31 one full turn to release the Input Unit Shaft from the FMCBE 1 Remove the Socket Head Cap Screws Item 29 Lock Washers Item 30 and Hex Nuts Item 31 then remove the Input...

Page 12: ...instruction manuals PARTS LIST When ordering replacement parts specify model designation item number part description and quantity Purchase replacement parts through your local Nexen Distributor INPU...

Page 13: ...t Head Machine Screw 12 10 Splined Disc 1 112 Friction Facing 2 12 Air Chamber 1 13 Socket Head Cap Screw 8 141 O ring Seal 1 151 O ring Seal 1 16 Piston 1 In accordance with Nexen s policy of product...

Page 14: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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