NewMar Phase Three PT-CE Series Installation & Operation Manual Download Page 7

2) To provide for parallel/redundant “N + 1” power system reliability — Certain
critical d.c. systems, such as those which power emergency service
communications equipment, must remain fully powered, even in the event of a
failure of one of the power supply/battery chargers. To provide this extra measure
of reliability, one more charger is wired into the system than is required for normal
operation. If, for instance, 70 amps is required for a 24 volt system, two of the PT-
24-35CE wired in parallel would normally be sufficient. To provide “N + 1”
redundancy a third PT-24-35CE is wired in parallel with the others. That way, if one
unit were to fail, the remaining two could continue to power the load until the failed
unit could be replaced or repaired. FIGURE 5 shows a typical “N + 1” wiring scheme.

FIGURE 5: TYPICAL PARALLEL/REDUNDANT “N + 1” WIRING

IMPORTANT: Install fuses at batteries per ABYC recommendations.

When wiring chargers together in parallel, remember that the wire gauge for each
charger will remain the same as if it were wired into a system by itself.

G) a.c. Input Wiring

NOTE: (For marine applications) THE INSTALLATION AND PROTECTION OF
VESSEL WIRING ASSOCIATED WITH BATTERY CHARGERS SHALL COMPLY
WITH ABYC STANDARDS E-8) AC ELECTRICAL SYSTEMS ON BOATS,  E-9)
DC ELECTRICAL SYSTEMS ON BOATS, AND A-20) BATTERY CHARGING
DEVICES.

1) PT-20CE, PT-40CE, PT-24-20CE

These models are provided with an IEC certified a.c. cord which may be plugged
into the charger and a proper outlet. If the plug is not suited to the available outlet,
1) obtain an IEC cord with appropriate plug or 2) obtain the correct plug for the 2)

Note: This diagram
does not illustrate
a complete system.
Refer to ABYC
Standards E-8) AC
Electrical Systems
on Boats, E-9) DC
Electrical Systems
on Boats, and A-20)
Battery Charging
Devices.

To Critical 70 amp load(s)

  Bank 1                          Bank 2                         Bank 3

PT-24-35CE

      PT-24-35CE                  PT-24-35CE

*

*

*

* Note: d.c.
chassis
grounding
conductor
must not be
more than one
size under that
required for the
d.c. charging
conductors.

outlet and install it on the provided IEC cord.  When installing the plug, pay careful
attention to the pin wiring as follows:

Brown ....................................................................................... a.c. Hot (fused)
Blue ................................................................................................ .a.c. Neutral
Green (or Green with Yellow Stripe) ....................... a.c. Ground (safety,earth)

As shipped from the factory, the charger is set up for 230V a.c. input. For 115V a.c.
applications you must:

1) Slide the recessed 115/230 input select switch located on the left hand side of
the charger into the proper position. Positions are identified on the front of the
charger.

2) Replace the input fuse as explained in section 3) Input Fuse Replacement, on
page 15. The correct fuse for 115V applications is attached to the hang tag on the
BATT. 1 terminal of the charger. If it is missing, see the INPUT/OUTPUT FUSE
VALUE
 table in the SPECIFICATIONS section of this manual to determine the correct
fuse value.

A power cord cable clamp has been provided to prevent accidental disconnect of
the a.c. cord. After the plug has been inserted into the charger, snap the pre-formed
clamp around the a.c. input cable as close to the insertion point as practicable and
use a screw to fasten the clamp tightly to the wall or bulkhead on which the charger
is mounted. (See FIGURE 2 or FIGURE 3.)

Hard-wiring a.c. input
If desired, the a.c. input to your charger may be hard-wired directly to the a.c.
distribution panel. Install the charger end of the provided input cord as described
above, then cut off the plug and splice onto three conductor marine-grade cable
with crimp butt connectors, observing color codes and fuse/circuit breaker ratings
as above.  For all models use minimum 16 AWG cable.
All charger wiring should be made in accordance with UL, U.S. Coast Guard
and/or A.B.Y.C. regulations and recommendations, as well as all relevant local
codes. See REFERENCE APPENDIX  for sources.

fuseholder

input
connector/
adaptor
(115 or 230V)

a.c. input
terminal block

strain
relief

115V a. c. selector

Caution - Read  before applying a.c. power

For all installations:
Install the appropriate 115V or 230V input
adaptor (keyed for correct orientation) from
the provided installation kit. A fuse for 230V
a.c. applications has been factory installed.

For 115V a.c. input applications:
Replace the factory installed 230V input fuse
(located beside this a.c. entry cover) with the
fuse provided for 115V use (attached to the
hang tag on BATT. 1 terminal)

– See manual for detailed a.c. wiring
instructions –
Models: PT-70CE, PT-24-35CE

FIGURE 6:
A.C. INPUT WIRING COMPARTMENT

Hot

Ground

Neutral

12

13

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Summary of Contents for Phase Three PT-CE Series

Page 1: ...y does not apply to damage through accident negligence misuse abuse or normal wear and tear Further this warranty does not cover products that have been altered or modified from their original sale co...

Page 2: ...detailed later in this manual Three step smart charging bulk absorption float Gel cell lead acid switch selects optimum charge float voltages based on battery type Multiple output banks charge indepen...

Page 3: ...wise damaged take it to a qualified serviceman 11 Do not disassemble the charger take it to a qualified serviceman when service or repair is necessary Incorrect reassembly may result in a risk of elec...

Page 4: ...D CABLE CLAMP except PT 70CE and PT 24 35CE 1 INPUT POWER CORD STRAIN RELIEF PT 70CE and PT 24 35CE only 1 INPUT FUSE FOR 115V a c APPLICATIONS 230V a c FUSE INSTALLED 1 a c INPUT WIRING COVER PT 70CE...

Page 5: ...ified service personnel should access the output terminals of the charger Pull off the black plastic terminal cover at the bottom of the front panel to expose the d c output terminals and attach d c w...

Page 6: ...ng conditions If the d c fuse s blow this may indicate a reverse polarity hook up or an internal short Always disconnect a c to the charger before checking fuses To check or replace the d c fuse the c...

Page 7: ...reen or Green with Yellow Stripe a c Ground safety earth As shipped from the factory the charger is set up for 230V a c input For 115V a c applications you must 1 Slide the recessed 115 230 input sele...

Page 8: ...se Replacement The a c input of your charger is protected by an input fuse The input fuseholder is located near the bottom of the unit on the left side 20 and 40 amp models or on the bottom of the uni...

Page 9: ...remote panel Note The PT CE charger is able to deliver its full rated output current while in the float mode Installation Note The time out circuit of the PT CE charger has been set at about 8 10 hou...

Page 10: ...ng in excessive loss of electrolyte Conversely if the batteries are in a consistently cool environment they may be chronically undercharged resulting in sulfation of the battery plates Either of these...

Page 11: ...er function plug in PCB which is located on the right side of the charger Locate TP1 and TP2 4 Route the two control wires of the timer through the bottom of the cover assembly and solder the ends to...

Page 12: ...he lower left hand corner of the charger front panel B Constant Versus Occasional Use In general it is recommended that the charger be left connected continuously to the a c distribution system so tha...

Page 13: ...cing power output 3 Clean or replace clogged fan filter or replace fan if necessary B Charger continues to charge at 3 amps or more does not taper back in charge 1 d c load still connected to batterie...

Page 14: ...a problem condition Verify proper operation by pressing reinitialize button on optional remote panel and applying a large d c load C Charger does not charge continued VII SPECIFICATIONS INPUT RANGE AL...

Page 15: ...s and scrub the battery with a baking soda solution Rinse with fresh water and dry with a clean cloth You may wish to purchase a set of terminal post corrosion prevention rings These are alkali satura...

Page 16: ...an accurate voltage reading on the output of the charger with no batteries attached This is checked merely to ensure that you do not have an open circuit on the output The battery charger has a therm...

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