NewMar Phase Three PT-CE Series Installation & Operation Manual Download Page 16

BATTERY CONDITION TABLE

Specific Gravity
Measured by

State of

Hydrometer

     Open Circuit Voltage

Discharge @ 80° F

12 Volt System 24 Volt System

1.265

12.6 or more

25.2 or more

Fully Charged

1.225

12.4

24.8

25 % Discharged

1.190

12.2

24.4

50 % Discharged

1.155

12.0

24.0

75 % Discharged

1.120

11.7 or less

23.4 or less

100 % Discharged

* Note: Wait at least 5 minutes after charging or discharging before checking
specific gravity or open circuit voltage. The battery’s voltage needs to stabilize in
order to get an accurate reading.

Troubleshooting Your Battery System

If your battery will not accept or hold a charge, one of the following conditions may
exist:

1. A BAD BATTERY. You may have a battery with an open or shorted cell, a battery
without any “life” left. Check by charging the battery until all cells have a specific
gravity of 1.225 or greater at 80° F. If you are unable to obtain 1.225 in each cell,
replace the battery.

2. A BAD BATTERY CHARGER. If the battery open circuit voltage is low and/or the
hydrometer indicates your batteries are low, the battery charger should be providing
current to the batteries. If it is not, check the input fuse and check to see that you
have charging voltage on the output with no battery attached. Note: You will not get
an accurate voltage reading on the output of the charger with no batteries attached.
This is checked merely to ensure that you do not have an open circuit on the output.

The battery charger has a thermal power reduction circuit to protect the charger
from overheating. If you suspect this is the case, refer to the INSTALLATION section
for information about proper charger location. See also Cooling Fan on page 21.

3.  ELECTRICAL LEAKAGE. You may have a previously unsuspected source of
current drain from the battery. To check for a leakage of this sort, disconnect the
battery ground cable and connect an ammeter between the negative battery post
and ground. If you have a reading over .1 amp, there is a source of current drain
from the batteries which must be located and removed.

IX) REFERENCE APPENDIX

For more information about boat wiring to conform to U.S. Coast Guard regulations,
write to:

Superintendent of Documents

Request : 33 CFR 183 Subpart I

Government Printing Office
Washington, DC 20402

* For information about American Boat and Yacht Council recommendations for
boat wiring, write to:

American Boat and Yacht Council
3069 Soloman’s Island Road
Edgewater, MD 21037

Request: Standards and Recommended Practices for Small Craft.
AC systems: Section E8
DC systems: Section E9
A-20: Battery Charging Devices.

* For additional installation instructions, refer to:

ANSI NFPA 302

30

31

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Summary of Contents for Phase Three PT-CE Series

Page 1: ...y does not apply to damage through accident negligence misuse abuse or normal wear and tear Further this warranty does not cover products that have been altered or modified from their original sale co...

Page 2: ...detailed later in this manual Three step smart charging bulk absorption float Gel cell lead acid switch selects optimum charge float voltages based on battery type Multiple output banks charge indepen...

Page 3: ...wise damaged take it to a qualified serviceman 11 Do not disassemble the charger take it to a qualified serviceman when service or repair is necessary Incorrect reassembly may result in a risk of elec...

Page 4: ...D CABLE CLAMP except PT 70CE and PT 24 35CE 1 INPUT POWER CORD STRAIN RELIEF PT 70CE and PT 24 35CE only 1 INPUT FUSE FOR 115V a c APPLICATIONS 230V a c FUSE INSTALLED 1 a c INPUT WIRING COVER PT 70CE...

Page 5: ...ified service personnel should access the output terminals of the charger Pull off the black plastic terminal cover at the bottom of the front panel to expose the d c output terminals and attach d c w...

Page 6: ...ng conditions If the d c fuse s blow this may indicate a reverse polarity hook up or an internal short Always disconnect a c to the charger before checking fuses To check or replace the d c fuse the c...

Page 7: ...reen or Green with Yellow Stripe a c Ground safety earth As shipped from the factory the charger is set up for 230V a c input For 115V a c applications you must 1 Slide the recessed 115 230 input sele...

Page 8: ...se Replacement The a c input of your charger is protected by an input fuse The input fuseholder is located near the bottom of the unit on the left side 20 and 40 amp models or on the bottom of the uni...

Page 9: ...remote panel Note The PT CE charger is able to deliver its full rated output current while in the float mode Installation Note The time out circuit of the PT CE charger has been set at about 8 10 hou...

Page 10: ...ng in excessive loss of electrolyte Conversely if the batteries are in a consistently cool environment they may be chronically undercharged resulting in sulfation of the battery plates Either of these...

Page 11: ...er function plug in PCB which is located on the right side of the charger Locate TP1 and TP2 4 Route the two control wires of the timer through the bottom of the cover assembly and solder the ends to...

Page 12: ...he lower left hand corner of the charger front panel B Constant Versus Occasional Use In general it is recommended that the charger be left connected continuously to the a c distribution system so tha...

Page 13: ...cing power output 3 Clean or replace clogged fan filter or replace fan if necessary B Charger continues to charge at 3 amps or more does not taper back in charge 1 d c load still connected to batterie...

Page 14: ...a problem condition Verify proper operation by pressing reinitialize button on optional remote panel and applying a large d c load C Charger does not charge continued VII SPECIFICATIONS INPUT RANGE AL...

Page 15: ...s and scrub the battery with a baking soda solution Rinse with fresh water and dry with a clean cloth You may wish to purchase a set of terminal post corrosion prevention rings These are alkali satura...

Page 16: ...an accurate voltage reading on the output of the charger with no batteries attached This is checked merely to ensure that you do not have an open circuit on the output The battery charger has a therm...

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