NewMar Phase Three PT-CE Series Installation & Operation Manual Download Page 6

Note: This diagram does not illustrate a complete system. Refer to ABYC Standards E-
8) AC Electrical Systems on Boats, and E-9) DC Electrical Systems on Boats
, and A-20)
Battery Charging Devices.

IMPORTANT: Install fuses at batteries per ABYC recommendations.

Note: If batteries are closer to charger than battery switch, wire directly to
battery posts.

It is recommended that d.c. wiring from the charger to the batteries be as direct as
possible. Line voltage loss and electronic noise interference of sensitive electronics
are possible if the charging leads are routed through a central electrical distribution
panel. Any elaborate configurations are best left to a qualified electrician.

ENSURE THAT LEADS ARE PROPERLY FUSED AT THE BATTERY. (REFER
TO ABYC RECOMMENDATIONS. SEE REFERENCE APPENDIX AT THE END
OF THIS MANUAL FOR ABYC CONTACT INFORMATION.)

Ensure that your connections are tight and that correct polarity is carefully observed
at all times. The battery posts should be free of any rust or corrosion.

IMPORTANT NOTE: EVEN MOMENTARY REVERSE POLARITY CONNECTION
MAY SEVERELY DAMAGE YOUR CHARGER. THE POSITIVE (+) TERMINAL
MUST BE WIRED TO THE POSITIVE POST OF THE BATTERY AND THE
NEGATIVE OR COMMON (-) TERMINAL TO THE NEGATIVE POST OF THE
BATTERY OR COMMON BUS.

CAUTION: Do not attempt to increase battery bank capacity by splitting the output
of one of the banks with a diode-type battery isolator. Undercharging may occur on
that output bank, as a result. 
If you wish to add another isolated battery bank, use of
NEWMAR’s Battery Bank Integrator is recommended. Contact the factory for details.
Be sure to replace the black plastic terminal cover to prevent accidental shorting of
the output terminals in the future.

FIGURE 3: WIRING WITH BATTERY SWITCH

*

* Note: d.c.
chassis
grounding
conductor
must not be
more than one
size under that
required for the
d.c. charging
conductors.

An Important Note about the d.c Output Fuse(s): internal d.c wiring is protected by
internal d.c. output fuse(s). The current limiting circuit of the Phase Three Charger
should prevent these fuses from blowing under normal operating conditions. If the
d.c fuse(s) blow, this may indicate a reverse polarity hook-up or an internal short.

Always disconnect a.c. to the charger before checking fuses. To check or replace
the d.c. fuse, the cover must be removed. To do this requires removal of four screws
from the front of the unit and three screws on each side. The d.c. fuse is mounted
on the main circuit board. Be sure to replace with the same type and value as
indicated on the fuse.

If the battery was connected to the charger backwards, the fuse should blow to
protect d.c. wiring, however damage to internal components may also have occurred.
If the replacement fuse blows, return the charger to an electronics service
professional or to the factory for a thorough inspection. Note: The internal fuses do
not provide protection if there is a short in the wiring between the charger and the
battery. The battery is itself a power source and charging leads should be fused at
the battery per ABYC standards.

F) Multiple Unit Parallel Wiring

Multiple PT-CE series chargers may be wired in parallel, if necessary. Either identical
or different models may be paralleled (12 volt models with 12 volt, 24 volt models
with 24 volt) They are diode protected against feedback from other units and current
limiting will prevent overloading. There are two main reasons why you may wish to
wire multiple units in parallel:

1) To meet the current requirements of very large capacity battery systems and/or
large d.c. loads—   If, for instance, you require 110 amps for a 12 volt system, you
may wire a PT-70CE in parallel with a PT-40CE. FIGURE 4 shows a typical wiring
scheme of this sort. Note: If the temperature compensation option is used, a separate
sensor must be provided for each charger. (See section IV-E)

FIGURE 4: PARALLEL WIRING FOR LARGE CAPACITY BATTERY SYSTEMS

IMPORTANT: Install fuses at batteries per ABYC recommendations.

Note: This diagram
does not illustrate
a complete system.
Refer to ABYC
Standards E-8) AC
Electrical Systems
on Boats, E-9) DC
Electrical Systems
on Boats, and A-20)
Battery Charging
Devices.

Bank 1                          Bank 2                            Bank 3

PT-70CE

PT-40CE

*

*

* Note: d.c. chassis
grounding conductor
must not be more
than one size under
that required for the
d.c. charging
conductors.

10

11

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Summary of Contents for Phase Three PT-CE Series

Page 1: ...y does not apply to damage through accident negligence misuse abuse or normal wear and tear Further this warranty does not cover products that have been altered or modified from their original sale co...

Page 2: ...detailed later in this manual Three step smart charging bulk absorption float Gel cell lead acid switch selects optimum charge float voltages based on battery type Multiple output banks charge indepen...

Page 3: ...wise damaged take it to a qualified serviceman 11 Do not disassemble the charger take it to a qualified serviceman when service or repair is necessary Incorrect reassembly may result in a risk of elec...

Page 4: ...D CABLE CLAMP except PT 70CE and PT 24 35CE 1 INPUT POWER CORD STRAIN RELIEF PT 70CE and PT 24 35CE only 1 INPUT FUSE FOR 115V a c APPLICATIONS 230V a c FUSE INSTALLED 1 a c INPUT WIRING COVER PT 70CE...

Page 5: ...ified service personnel should access the output terminals of the charger Pull off the black plastic terminal cover at the bottom of the front panel to expose the d c output terminals and attach d c w...

Page 6: ...ng conditions If the d c fuse s blow this may indicate a reverse polarity hook up or an internal short Always disconnect a c to the charger before checking fuses To check or replace the d c fuse the c...

Page 7: ...reen or Green with Yellow Stripe a c Ground safety earth As shipped from the factory the charger is set up for 230V a c input For 115V a c applications you must 1 Slide the recessed 115 230 input sele...

Page 8: ...se Replacement The a c input of your charger is protected by an input fuse The input fuseholder is located near the bottom of the unit on the left side 20 and 40 amp models or on the bottom of the uni...

Page 9: ...remote panel Note The PT CE charger is able to deliver its full rated output current while in the float mode Installation Note The time out circuit of the PT CE charger has been set at about 8 10 hou...

Page 10: ...ng in excessive loss of electrolyte Conversely if the batteries are in a consistently cool environment they may be chronically undercharged resulting in sulfation of the battery plates Either of these...

Page 11: ...er function plug in PCB which is located on the right side of the charger Locate TP1 and TP2 4 Route the two control wires of the timer through the bottom of the cover assembly and solder the ends to...

Page 12: ...he lower left hand corner of the charger front panel B Constant Versus Occasional Use In general it is recommended that the charger be left connected continuously to the a c distribution system so tha...

Page 13: ...cing power output 3 Clean or replace clogged fan filter or replace fan if necessary B Charger continues to charge at 3 amps or more does not taper back in charge 1 d c load still connected to batterie...

Page 14: ...a problem condition Verify proper operation by pressing reinitialize button on optional remote panel and applying a large d c load C Charger does not charge continued VII SPECIFICATIONS INPUT RANGE AL...

Page 15: ...s and scrub the battery with a baking soda solution Rinse with fresh water and dry with a clean cloth You may wish to purchase a set of terminal post corrosion prevention rings These are alkali satura...

Page 16: ...an accurate voltage reading on the output of the charger with no batteries attached This is checked merely to ensure that you do not have an open circuit on the output The battery charger has a therm...

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