NewMar Phase Three PT-CE Series Installation & Operation Manual Download Page 15

CASE DIMENSIONS:

  

INCHES  (CENTIMETERS)

MODEL

DIAGRAM  REFERENCE

A

B

C

D

E

F

G

H

I

J

PT-20CE

9.7

15.25

9.5

1.94

7.78

1.97

14.12

8.7

5.26

4.04

PT-40CE

(24.6)

(38.7)

(24.1)

(4.9)

(19.8)

(5.0)

(24.6)

(35.9)

(13.4)

(10.3)

PT-24-20CE

PT-70CE

12.25

18.33

12.0

2.36

8.78

3.22

17.15

11.13

7.75

6.73

PT-24-35CE

(31.1)

(46.6)

(30.5)

(6.0)

(22.3)

(8.2)

(42.9)

(27.8)

(19.4)

(17.1)

VIII) BATTERY CARE TIPS

Regular maintenance and proper care will assure you reliable service from the most
depended upon and sometimes most neglected items, your batteries and battery
charger. NEWMAR battery chargers are designed to keep your batteries fully charged
but your batteries also need proper regular maintenance to provide a maximum life
of service.

ALWAYS READ AND FOLLOW THE BATTERY MANUFACTURER’S INSTRUCTIONS

Battery Installation

Batteries must be securely mounted to prevent them from falling over when the
vehicle or boat is in motion. A loose battery can do serious damage. Batteries should
be mounted in a battery box  to contain any acid spill. Batteries give off a certain
amount of hydrogen gas when they are charging. When concentrated, this gas is
highly explosive. Therefore make sure they are in an accessible place with adequate
ventilation for any hydrogen gas discharge.

Cleaning Batteries

Dirt and electrolyte salts can build up on the top of your batteries. This accumulation
conducts electricity stored in the battery and can cause the battery to discharge by
itself. Therefore, at least twice a year, it is a good idea to disconnect the battery
cables and scrub the battery with a baking soda solution. Rinse with fresh water
and dry with a clean cloth.

You may wish to purchase a set of terminal post corrosion prevention rings. These
are alkali-saturated felt rings that slip over the battery post to reduce corrosion. Do
not apply grease to any part of the battery terminals, but you may use an occasional
light spray of silicone lubricant.

Routine Checks and Maintenance

Batteries should periodically be “exercised” (slowly discharged and then recharged)
to keep them in top condition. New batteries may need to be exercised before they
will be capable of their full rating.

If your batteries are not the sealed type, distilled water should be added to them
whenever needed. The electrolyte should cover the plates by about 1/2", allowing a
small air space at the top. Do not fill the cells up to the filler cap as this could cause
the battery to sputter out electrolyte when it is being charged. Only distilled water
should be used   never plain tap water. Tap water contains chemicals and elements
that can alter the properties of the electrolyte, including specific gravity. Some
chemicals may also create an insulating coating on the battery plates which will
retard current flow.

The rate that water is lost by the battery is dependent on several factors; battery
condition, ambient temperature, battery use, charge voltage, etc. It is normal for
batteries which are not maintenance-free to require topping off about once a month.

A battery’s state of charge may be monitored by checking the specific gravity or by
open circuit voltage. You may use the following table to evaluate the condition of
your batteries:

28

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All manuals and user guides at all-guides.com

Summary of Contents for Phase Three PT-CE Series

Page 1: ...y does not apply to damage through accident negligence misuse abuse or normal wear and tear Further this warranty does not cover products that have been altered or modified from their original sale co...

Page 2: ...detailed later in this manual Three step smart charging bulk absorption float Gel cell lead acid switch selects optimum charge float voltages based on battery type Multiple output banks charge indepen...

Page 3: ...wise damaged take it to a qualified serviceman 11 Do not disassemble the charger take it to a qualified serviceman when service or repair is necessary Incorrect reassembly may result in a risk of elec...

Page 4: ...D CABLE CLAMP except PT 70CE and PT 24 35CE 1 INPUT POWER CORD STRAIN RELIEF PT 70CE and PT 24 35CE only 1 INPUT FUSE FOR 115V a c APPLICATIONS 230V a c FUSE INSTALLED 1 a c INPUT WIRING COVER PT 70CE...

Page 5: ...ified service personnel should access the output terminals of the charger Pull off the black plastic terminal cover at the bottom of the front panel to expose the d c output terminals and attach d c w...

Page 6: ...ng conditions If the d c fuse s blow this may indicate a reverse polarity hook up or an internal short Always disconnect a c to the charger before checking fuses To check or replace the d c fuse the c...

Page 7: ...reen or Green with Yellow Stripe a c Ground safety earth As shipped from the factory the charger is set up for 230V a c input For 115V a c applications you must 1 Slide the recessed 115 230 input sele...

Page 8: ...se Replacement The a c input of your charger is protected by an input fuse The input fuseholder is located near the bottom of the unit on the left side 20 and 40 amp models or on the bottom of the uni...

Page 9: ...remote panel Note The PT CE charger is able to deliver its full rated output current while in the float mode Installation Note The time out circuit of the PT CE charger has been set at about 8 10 hou...

Page 10: ...ng in excessive loss of electrolyte Conversely if the batteries are in a consistently cool environment they may be chronically undercharged resulting in sulfation of the battery plates Either of these...

Page 11: ...er function plug in PCB which is located on the right side of the charger Locate TP1 and TP2 4 Route the two control wires of the timer through the bottom of the cover assembly and solder the ends to...

Page 12: ...he lower left hand corner of the charger front panel B Constant Versus Occasional Use In general it is recommended that the charger be left connected continuously to the a c distribution system so tha...

Page 13: ...cing power output 3 Clean or replace clogged fan filter or replace fan if necessary B Charger continues to charge at 3 amps or more does not taper back in charge 1 d c load still connected to batterie...

Page 14: ...a problem condition Verify proper operation by pressing reinitialize button on optional remote panel and applying a large d c load C Charger does not charge continued VII SPECIFICATIONS INPUT RANGE AL...

Page 15: ...s and scrub the battery with a baking soda solution Rinse with fresh water and dry with a clean cloth You may wish to purchase a set of terminal post corrosion prevention rings These are alkali satura...

Page 16: ...an accurate voltage reading on the output of the charger with no batteries attached This is checked merely to ensure that you do not have an open circuit on the output The battery charger has a therm...

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