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BALL DAMS (2040+ ONLY)

Robo-Pong 2040+ comes with a pair of Ball Dams. They 

serve three functions: (1) they keep balls inside the Center 

Trough when the robot is folded up, (2) they keep balls 

from entering the Center Trough when you want to remove 

the robot body, and (3) they serve as a ball gauge for deter-

mining if a ball is the proper size and whether it should be 

used in the robot.

The Ball Dams, when used for functions 1 or 2, fit into 

two retaining slots at the top of the Center Trough. When 

not in use, the Ball Dams fit into their storage slots on the 

side of the Center Trough (see Figure 11).

To use the Ball Dams when preparing the robot for 

storage or transport, remove the Ball Dams from their stor-

age slots by pulling slightly up on the trays to reveal the 

storage slots (see Figure 13). Then push all the balls into the 

Center Trough and insert the Ball Dams into their retaining 

slots (see Figure 12). To use the Ball Dams for function #2, 

push the balls up into one of the Ball Return Trays and 

quickly insert the Ball Dam into its retaining slot before the 

balls can roll down into the Center Trough. The balls will 

be out of the way and you can easily loosen the two wing 

nuts and two clip washers, then pull up on the robot body 

to remove it (see Steps 4 & 5, opposite page).

The hole in a Ball Dam serve as a handy ball checking 

feature. The hole is 40mm in diameter. This hole is used to 

test the roundness and size of balls you use in the robot. If 

you suspect a ball is out of round or too large, as indicated 

by balls jamming within the robot, insert the suspected ball 

into the ball checker hole. With your fingers, rotate it 

around inside the hole to check all possible diameters of 

the ball. The ball should have equal clearance through the 

hole on all diameters. The ball should barely fit through the 

hole without binding. It is also possible that a ball is too 

small. In this case, you will notice a considerable gap 

between the ball and the edge of the hole.

Ball Dam

Retainer Slot

Ball Dam

Storage Slot

Ball 

Checker 

Hole

15

Ball Dam

1

Center 

Trough

BALL DAM & CENTER TROUGH

(2040+ ONLY)

FIGURE 11

INSERTING BALL DAM

(2040+ ONLY)

FIGURE 12

REMOVING BALL DAM

(2040+ ONLY)

FIGURE 13

CHECKING BALL WITH BALL DAM

(2040+ ONLY)

FIGURE 14

12

Rotate Ball Inside 

Hole To Check All 

Diameters Of The 

Ball. Ball Should 

Pass Easily Through 

Hole On All 

Diameters.

Summary of Contents for Robo-Pong 1040+

Page 1: ...g Instructions Carefully Newgy Table Tennis Robot OWNER S MANUAL For Models 2040 1040 545 Manufactured under one or more of the following U S patents 4 844 458 4 854 588 4 917 380 5 009 421 5 335 905...

Page 2: ...arranties with respect to the contents of this manual and expressly waives any implied warran ty for the particular purpose of sale or interest The manufacturer reserves the right to make any amendmen...

Page 3: ...ies parts replacement service and warranty In general instructions will apply to all models except when clearly designated by a caption heading or the following footnotes 1Robo Pong 1040 only 2Robo Po...

Page 4: ...end in a horizontal position If you re right handed place it on the left side of the table If you re left handed place it on the right side of the table Open the clip and place the Connector Cable and...

Page 5: ...ready for random delivery turn the Oscillator Speed on and the balls will be randomly delivered across the entire table To become more familiar with the controls and adjustments for your machine read...

Page 6: ...th the table and the Front Support Plate sits on top of the table The center of the Front Support Plate aligns with the centerline of the table The robot will be held by its own weight See Figure 10 p...

Page 7: ...r settings increase the time between shots Higher settings decrease time between shots Lowest set ting at which balls will come out is approximately 2 13 to 26 balls per minute At a setting of 10 the...

Page 8: ...um Ball Speed is 3 5 As the Ball Speed is turned up the head must be angled up to deliver the ball so it first strikes the player s side of the table robot returning see Figures 6A 6B As the Ball Spee...

Page 9: ...From Position Shown SPIN SELECTION FIGURE 7 TOPSPIN SIDE VIEW BACKSPIN SIDE VIEW P A D D L E PADDLE LEFT SIDESPIN TOP VIEW RIGHT SIDESPIN TOP VIEW RETURN SHOT RETURN SHOT RETURN SHOT PADDLE PADDLE RET...

Page 10: ...lure to follow these instructions will likely result in broken parts and may void your warranty Following is an explanation of each zone that can be selected as shown in Figures 10 and 10A 3 4 Robot d...

Page 11: ...the playing area and place them inside the box too REMOVE CLEAR FRONT COVER Place the robot body on your table Pull the Clear Front Cover off by squeez ing on the circular fingerholds on the sides of...

Page 12: ...roll down into the Center Trough The balls will be out of the way and you can easily loosen the two wing nuts and two clip washers then pull up on the robot body to remove it see Steps 4 5 opposite p...

Page 13: ...er s end At a Ball Speed setting of 10 the ball speed is very fast and simulates the angle from which a typical kill shot would be hit However the 1040 s oscillator ranges are narrower than if the rob...

Page 14: ...ake sure the robot sits level by adjusting the Rubber Tips as described above In this case it may be necessary to use the Rubber Tip one size larger than normal to level the robot ADJUSTING NET TENSIO...

Page 15: ...the flexible band 21B Insert the band into the clip where the knot is located 21C Side Net should look like 21D The flexible bands were designed to provide the proper tension for the side nets in most...

Page 16: ...tting them in the Ball Bucket or Ball Trays run the balls through the machine at high frequency by setting the Ball Frequency to 10 the Ball Speed to 3 the spin to backspin and aim the head at the mid...

Page 17: ...VE BALL DAMS F r o m t h e front of the robot raise e a c h t r a y slightly and remove the Ball Dams from their storage posi tions Don t raise too much or the balls will fall out See Figures 11 13 on...

Page 18: ...s if you purchased that accessory When in serting the targets into the pocket target wires should be furthest down in the pocket to prevent the weight of the wires from bending the edges of the target...

Page 19: ...he plastic Be careful not to get water on the motors Control Box or the 5 Pin Connector REMOVE ROBOT BODY First remove the robot body from the Center Trough 2040 or Ball Bucket 545 1040 Then lay it on...

Page 20: ...ill not pick up balls SOLUTIONS A Pong Master Scoreboard an optional accessory is controlling Ball Feed Turn Scoreboard off 1 2 B Ball jam See Problem 18 C Ball Feed Motor is not running See Problem 1...

Page 21: ...r the ball all the way to either the left or right corner of the table when spin is set to straight topspin or backspin Control Levers are set to positions 3 4 and robot is in position 1 or 5 Figure 1...

Page 22: ...e Control Box is bad Replace 1 2 BALL JAMS 18 PROBLEM Balls jam inside the machine Ball jams are normally indicated by a squealing noise from the Control Box SOLUTIONS A See Solution 6A B Using new or...

Page 23: ...er 60 See Note 2 78 See Note 1 65 64 72 74 63 58 77 See Note 3 61 FIGURE E ROBOT HEAD ASSEMBLY 1 When disassembling the robot head do not let the Detent Pin 65 fall out of the Left Housing 61 since it...

Page 24: ...n 65 fall out of the Left Housing 61 since it s small and easy to lose Work atop a towel to prevent loss of parts 2 A small amount of Superglue cyanoacrylate holds the Ball Discharge Spring 60 onto th...

Page 25: ...1 2000 116 CT Support Leg Rubber Tip 3 4w std 2 12 2000 118 CT Support Leg Rubber Tip 1w 2 13 2000 120 CT Rubber Spacer Washer not shown 4 14 2000 122 CT Pivot Pin 1 15 2050 124B CT Ball Dam 40 mm 2 1...

Page 26: ...I pg 25 1 54 2040 161B BF Spring Short 1 55 2040 162A BF Clear Front Cover 40mm 1 57 2040 164B BF Upper Guide 40 mm 1 58 2040 166A BF Discharge Tube 40mm 1 59 2000 168 BF Discharge Tube Brake 2 60 20...

Page 27: ...TRAINING LOG 27 DATE TIME NOTES...

Page 28: ...28 DATE TIME NOTES...

Page 29: ...performing a Factory Default Restoration pg 14 You may also want to visit our website to see if any information has been updated When you do call please have your serial number and this manual handy T...

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