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XL-PS20053RM-en-US Rev A · 2017-10-06 · Amendments and Errors Reserved © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, NEWAY, SAF, and logos are trademarks of  

SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

Control Arm Removal

LSZ13/20 Control Arm and Bushing

The instructions below pertain to all procedures and must be 
performed prior to replacing bushings or control arms.

1.  With the vehicle unloaded and/or trailer disconnected on 

a level surface, set parking brakes and chock drive tires 
to prevent the vehicle from rolling forward or backward.

2.   Place suspension in the in-service position. Exhaust air 

pressure in the suspension air springs. Remove the air 
pressure using the air pressure regulator or control valve.

2.  LSZ13 Remove Lower Control Arm

Required Tools:

 1-1/8" socket and wrench

 Small pry bar

 3/8" open-end wrench 

 3/4" wrench and socket

 1/2" socket

 Small hydraulic press or NEWAY bushing/bearing tool

 Torque wrench capable of 250 ft.-lbs. 

   

 Roll of masing tape (optional) 

NOTE:

 

DO NOT

 remove and replace control arms on both 

sides at the same time. Remove one side at a time.

1.  Remove and discard two (2) 3/4" lock nuts and two (2) 

3/4" washers from both lower 3/4" pivot bolts.

2.  Remove and discard lower two (2) 3/4" pivot bolts and 

two (2) 3/4" washers.

3.  Remove the lower control arm, retain if NOT replacing. 

Discard four (4) wear washers.

Servicing the upper control arm, go to Section 3
Replacing bushings in lower control arm, go to Section 6
Installing new lower control arm, go to Section 8

3.  LSZ13 Remove Upper Control Arm

NOTE:

 

DO NOT

 remove and replace control arms on both 

sides at the same time. Remove and replace one 
side at a time.

1.  Record the position of all four (4) crossmember spacers 

(if equipped).

2.  Disconnect supply tubing to SuperChamber by depressing 

release collar with 3/8" open-end wrench on fitting at 
same time pulling on supply tubing 

(Figure 1)

.

3.  Remove and retain two (2) 1/2" bolts, two (2) 1/2" lock 

washers, and lower air spring support plate (if equipped) 
that attach air spring piston to axle. 

Figure 1 

AIR SUPPLY TUBING

4.  Remove and discard the two (2) 3/4" lock nuts and two 

(2) 3/4" washers from both upper pivot bolts.

5.  Extend SuperChamber

 clevis to allow removal of clevis 

pin and hardware. Retain the clevis pin and hardware 

(Figure 1)

.

6.  Remove and discard (2) 3/4" pivot botls and two (2) 3/4" 

washers from both upper pivots.

7.  Remove and retain one (1) 3/4" bolt and one (1) 3/4" 

washer from lower lift bracket.

8.  Remove and retain two (2) 1/2"bolts, two (2) 1/2" lock 

nuts and four (4) 1/2" washers that attach lift assembly 
to upper control arm.

9.  Remove and discard two (2) 3/4" pivot bolts two (2) 3/4" 

washers from both upper pivots. 

10.  Remove and retain two (2) crossmember spacers (if equipped).
11.  Remove upper control arm, retain if NOT replacing. 

Discard four (4) wear washers.

Installing new bushings, go to Section 6.
Replacing upper control arm, go to Section 7 discard 
upper control arm.

Summary of Contents for LSZ13

Page 1: ...XL PS20053RM en US Rev A Control Arm and Bushing LSZ13 20 Repair Manual...

Page 2: ...f procedures IMPORTANT Includes additional information that if NOT followed could lead to hindered product performance Used without the safety alert symbol indicates a potentially hazardous situation...

Page 3: ...hicle control which if not avoided could result in death or serious injury The suspension MUST be lifted when the vehicle is moving in reverse Failure to lift axle when in reverse could result in tire...

Page 4: ...304 2 SRK 48100557 1 2 2 2 4 4 5 5 5 5 6 6 11 12 13 14 2 SRK 48100558 1 SRK 48100608 UPPER CONTROL ARM KIT 13K ITEM DESCRIPTION PART NUMBER QTY 1 Control Arm Assembly 90517255 1 2 Flat Washer Lock Out...

Page 5: ...en US 1 11 Crossmember Service Bulletin not shown XL PS20037SB en US 1 12 Shim 005 Thick 90036302 2 13 Shim 010 Thick 90036303 4 14 Shim 020 Thick 90036304 4 SRK 48100607 UPPER BUSHING KIT 13K ITEM DE...

Page 6: ...2 1 4 Nut Hex Lock 875 14 GR C 93400499 2 5 Washer Flat Narrow 88 93600160 4 6 Cap Screw Hex 875 14 x 6 GR 8 93003870 1 7 LSZ13 20 Repair Manual Control Arm and Bushing not shown XL PS20053RM en US 1...

Page 7: ...Hex 875 14 x 6 GR 8 93003870 2 6 Washer Flat Narrow 88 93600160 8 7 Cap Screw Hex 875 14 x 6 5 GR 8 93003882 2 8 LSZ13 20 Repair Manual Control Arm and Bushing not shown XL PS20053RM en US 1 SRK 4810...

Page 8: ...ng the upper control arm go to Section 3 Replacing bushings in lower control arm go to Section 6 Installing new lower control arm go to Section 8 3 LSZ13 Remove Upper Control Arm NOTE DO NOT remove an...

Page 9: ...o Section 5 Replacing bushings in lower control arm go to Section 6 Replacing lower control arm go to Section 10 5 LSZ20 Remove Upper Control Arm NOTE DO NOT remove both upper and lower control arms o...

Page 10: ...ed Upper Control Arm 1 Position new or re bushed upper control arm assembly with four 4 wear washers with lift bracket mounting holes towards frame bracket Figure 5 2 If equipped with spacers install...

Page 11: ...o 2 1 2 lock nuts and two 2 1 2 washers Torque two 2 1 2 bolts according to specifications in Section 11 6 Plug in supply tubing into fitting on SuperChamber 7 Re install two 2 1 2 bolts two 2 1 2 loc...

Page 12: ...2 If equipped with spacers install one 1 3 4 bolt one 1 3 4 washer crossmember two 2 crossmember spacers and shelf bracket 3 If equipped with wrapper and shelf bracket install one 1 3 4 pivot bolt an...

Page 13: ...t one 1 3 4 lock nut and one 1 3 4 washers Torque the one 1 3 4 bolt according to specifications in Section 11 4 Plug in supply tubing into fitting on lift assembly 5 Install at axle one 1 7 8 upper p...

Page 14: ...s into axle and frame bracket NOTE Make sure all four 4 wear washers are installed onto bushings prior to lower control arm installation 2 Install one 1 new 7 8 lower pivot bolt one 1 new 7 8 washer s...

Page 15: ...strength and hardness properties required for their particular function They MUST be replaced with fasteners of the same grade size and form as the original in order to prevent failure Figure 10 Fail...

Page 16: ...component assembly SAF HOLLAND Original Parts are tested and designed to provide maximum performance and durability Will fits look alikes or worse yet counterfeit parts will only limit the performanc...

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