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New Leader L4000 G4, Operator'S Manual

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New Leader L4000 G4 Operator'S Manual Download Page 77

77

L4000G4

www.NewLeader.com
(800) 363-1771

307074-AA-I

Symptom:

Reason:

Correction:

Conveyor will not run

Defective conveyor control 
valve

Replace conveyor valve cartridge�

No voltage at valve

Verify bin switch and master switches on�

Verify in controller that target rate, density, ground 
speed and a CFR number are all entered�

Check WSM 7�5 amp fuse is not blown�

Verify conveyor control harness is not damaged�

No hydraulic flow

Verify hydraulics are on�

Pressure test pump - replace as needed�

System is going over relief - test & replace as needed�

Conveyor is going over relief - test & replace as 
needed�

Conveyor will not shut 
off

Defective conveyor cartridge

Replace conveyor control valve cartridge�

Control valve is out of time

Adjust cartridge timing�

Conveyor runs erratic

Defective conveyor cartridge

Replace conveyor control valve cartridge�

Encoder failure

Replace encoder�

Encoder harness failure

Replace harness�

Rates smooting is disabled

Enable rate smoothing�

Bin will not hit target 
rate

Defective conveyor cartridge

Replace conveyor control valve cartridge�

Pump failure

Flow and pressure test pump�

Going over relief

Adjust setting and speed�  Pressure test relief (adjust 
or replace as needed)�

Encoder failure

Replace encoder�

Encoder harness failure

Replace harness�

Hydraulics over-heating

Pump failure

Flow and pressure test pump�

Too much flow

Flow test pump�

System relief

Pressure test relief (adjust or replace as needed)�  
Adjust settings and speed�

Conveyor valve relief

Pressure test relief (adjust or replace as needed)�  
Adjust settings and speed�

Oil cooler fan failure

see oil cooler fan failures�

Case drain is plugged�

Case drain requires zero pressure line back to tank�

Oil cooler fan failure

No power at fan

Verify FAN 30-amp fuse is not blown�  Verify relay is 
working properly�

Fan failure

Replace fan�

Bin level sensors not 
working properly

Not enabled

Verify system was configured with bin level sensors.

Bin level sensor failure

Replace sensor�

Bin level sensor harness failure

Replace harness�

Troubleshooting

Summary of Contents for L4000 G4

Page 1: ...TAPPLIER MULTIBIN SERIAL NO __________________ MANUAL NUMBER 307074 AA I EFFECTIVE 09 2021 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319 286 3350 www newleader com Copyright 2...

Page 2: ...ulic Hose Installation Guide 32 Filling Hydraulic System 33 Hydraulic Drain Lines 33 Electrical Connections 33 Light Installation 33 Insert Installation Instructions 34 Hydraulic Requirements 34 Sprea...

Page 3: ...ques 79 Pre and Post Season Check Lists 80 Hydraulics 81 MultApplier Ready Hydraulic Schematic 82 MultApplier Ready Hydraulic Flow Diagram 83 Hi Performance MultApplier Ready Hydraulic Schematic 84 Hi...

Page 4: ...use of these features Hyperlinks Hyperlinks provide direct access to a specific destination when clicked The entire Table of Contents of this manual is hyperlinked to provide quick access to all secti...

Page 5: ...L4000G4 www NewLeader com 800 363 1771 307074 AA I 5 Notes...

Page 6: ...Insert Current New Leader Warranty Warranty...

Page 7: ...horized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operation of the spreader...

Page 8: ...mployer of the user and or assistants must provide adequate and necessary training to ensure proper operation and compliance with all safety procedures pertaining to this equipment If Operator s Manua...

Page 9: ...LM specified parts Tighten all bolts nuts and screws to specified torques Refer to Standard Torques in Maintenance section of this manual Figure 1 3 HANDLE FLAMMABLE MATERIALS SAFELY Figure 1 4 Handle...

Page 10: ...ne engine inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Failure to comply with this requirement could result in death or serious injury Figure 1...

Page 11: ...re adjusting or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can be thr...

Page 12: ...ATE MACHINE SAFELY Always walk around and visually inspect machine before using Check the immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions such a...

Page 13: ...ights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bounce or cause loss...

Page 14: ...ponents while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and other personal injury...

Page 15: ...mmediately Always have a multipurpose dry chemical fire extinguisher filled and available Know how to use it Maintenance General Safety Rules USE PROPER LIFTING EQUIPMENT Figure 3 5 Use only lifting d...

Page 16: ...tanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immediate flame area Fig...

Page 17: ...r rim can cause an explosion and serious injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS During application of haza...

Page 18: ...lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis in any way Shock loading is prohibited and sudden accelerations must be avoided Lifting in such a...

Page 19: ...e to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the liner is scored b...

Page 20: ...eader com 800 363 1771 307074 AA I L4000G4 Safety Decals Cancer and Reproductive Harm www P65Warning ca gov 315865 A Cancer and Reproductive Harm www P65Warning ca gov 315865 A 1 2 3 4 5 6 1 7 8 10 9...

Page 21: ...check for leaks with hands while system is operating as high pressure oil leaks can be dangerous Relieve system pressure before disconnecting hydraulic lines or working on system Make sure all hydrau...

Page 22: ...her adverse weather conditions can affect spread pattern resulting in uneven crop growth and loss of yields THE MANUFACTURER OF THIS SPREADER WILL NOT BE LIABLE FOR MISAPPLIED MATERIAL DUE TO AN IMPRO...

Page 23: ...lothing away from moving parts Do not allow riders on machine Avoid unsafe operation or maintenance Disengage power takeoff and shut off engine before removing guards servicing or unclogging machine K...

Page 24: ...24 www NewLeader com 800 363 1771 307074 AA I L4000G4 This page is intentionally left blank Notes...

Page 25: ...is 1 Mounting of PTO and pump 2 Installation of radar if applicable 3 Mounting of spreader 4 Installation of controller 5 Installation of chassis hydraulic hose and electrical wiring to spreader 6 Ins...

Page 26: ...ng bar that keeps the attaching chains in a near vertical orientation as shown in Figure 1 Operators of lifting devices must be qualified and knowledgeable in their use and application Position the ch...

Page 27: ...oles where marked and install mounting assembly using 1 2 hardware supplied Weld mounting plate to bottom of cross tube on three sides and remove 3 8 10mm shim Figure 2 Tighten spring assembly until s...

Page 28: ...ween mounting angles and spreader cross tubes are sound full fillet welds Center mounting angles on tubes as shown in Figure 3 so full fillet welds can be made on three sides An edge bead weld is not...

Page 29: ...der Angle Installation Figure 5 Fender Installation Fenders may not be as shown Attach fender angles and panels on spreader body stakes as shown in Figure 4 Do not tighten hardware at this time Attach...

Page 30: ...30 www NewLeader com 800 363 1771 307074 AA I L4000G4 This page is intentionally left blank Notes...

Page 31: ...c Pump Installation HECO pumps are direct mount See Pump Hydraulics in the spreader parts manual for assembly instructions Figure 6 Hydraulic Pump Installation Use thread sealer on all NPT fittings Wh...

Page 32: ...l allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that will occur when pressure...

Page 33: ...ections Connect all electrical control circuits All wiring should be approved automotive insulated wire supported adequately with insulating ties or straps and located where it will not interfere with...

Page 34: ...comply with this requirement could result in death or serious injury Figure 1 Remove the Inverted V and Hillside Divider from the spreader if so equipped and set hardware aside Remove Feedgate Jack Ha...

Page 35: ...e II NO HANDLES ON CONVEYOR COVER 4 FEEDGATE ADJUSTMENT HOLES CONVEYOR COVER HAS HANDLES 9 FEEDGATE ADJUSTMENT HOLES TRAPEZOIDAL TWO PIECE FRONT FEEDGATE RECTANGULAR ONE PIECE FRONT FEEDGATE STIFFENER...

Page 36: ...I MultApplier Figure 2B 3 7 62 cm Opening Style I MultApplier Style I MultApplier To adjust main bin s feedgate opening on a Style I MultApplier equipped unit position front feedgates on MultApplier a...

Page 37: ...the insert Parts Needed Description Qty MultApplier 1 Capscrew 1 2 x 1 1 4 Grade 8 8 Flat Washer 1 2 Grade 8 16 Lock Washer 1 2 Grade 8 8 Hex Nut 1 2 Grade 8 8 1 Make sure rubber sealer hardware is lo...

Page 38: ...ntact between rear pads and main unit Check for contact by trying to slide paper between pads and main bin If no contact adjust insert Figure 7 Inside main unit locate front pads by lifting rubber sea...

Page 39: ...able for lost material due to improperly installed sealer belts 4 Figure 11 Make sure there is a complete seal covering the gap between the insert and the main bin s side sheets Tighten all hardware o...

Page 40: ...preader or both Parts Needed Description Qty Divider Lower Weldment 1 Capscrew 5 16 x 1 4 Washer Flat 5 16 8 Nut Lock 5 16 SS 4 Figure 12 Figure 13 Figure 14 1 Figure 12 Make sure center fin is square...

Page 41: ...ure Lower Divider is centered over Material Divider Contact Highway Equipment Company if they cannot be aligned 7 Tighten front and rear hardware per torque recommendations Refer to Standard Torques i...

Page 42: ...stallation guidelines If insert was purchased separately from spreader refer to parts pages for hydraulic installation Install valve mounting bracket on two right hand front stakes as shown in Figure...

Page 43: ...over conveyors and attach using chain shield hardware Adjust Hillside Divider so that the middle divider is centered over both conveyors and the Material Divider B as shown in Figure 19A Tighten hard...

Page 44: ...ccur if precautions are not taken Failure to comply with this requirement could result in death or serious injury Open cover lid with air prior to removing actuator pin and block cover lid to prevent...

Page 45: ...y conductor should be connected directly to the battery All wiring should be approved automotive insulated wire supported adequately with insulating ties or straps and located where it will not interf...

Page 46: ...uctions in reverse order Make sure the insert hydraulics electrical connections and air lines are disconnected from the spreader before removal See Inverted V in spreader parts manual Hydraulics Remov...

Page 47: ...47 L4000G4 www NewLeader com 800 363 1771 307074 AA I Figure 23C Detach MultiBin Operation Single Micro Insert Installation Instructions...

Page 48: ...48 www NewLeader com 800 363 1771 307074 AA I L4000G4 This page is intentionally left blank Notes...

Page 49: ...in type conveyor having parallel strands of pintle type 4 chain joined by cross bars every other link The direct driven conveyor is also controlled independently enabling the delivery of material at v...

Page 50: ...VIEW REAR VIEW RIGHT HAND SIDE VIEW LEFT HAND SIDE VIEW Material Divider Spinner Motor Spinner Deflector Stake Rear Endgate Front Endgate Cross Tubes Bin 1 Inverted V Sill Spinner Assembly Spinner Dis...

Page 51: ...omotes an improved blend when spreading fertilizer Material Divider Ensures uniform spread pattern by directing material off of conveyor onto spinner discs Hillside Flow Divider Ensures balanced flow...

Page 52: ...52 www NewLeader com 800 363 1771 307074 AA I L4000G4 Bin 2 Bin 2 Bin 1 MULTAPPLIER Introduction...

Page 53: ...53 L4000G4 www NewLeader com 800 363 1771 307074 AA I Bin 1 Bin 2 Bin 2 Bin 3 Bin 3 Bin 3 Bin 2 Bin 4 Bin 4 Dual Micro Single Micro Introduction...

Page 54: ...1mm 109 2769mm MAX FENDER WIDTH 132 3353mm IMPORTANT Please consult federal state and local weight laws and chassis manufacturer s ratings to ensure neither government weight restrictions not GVWR and...

Page 55: ...IN WEIGHTS CAPACITIES Unit Length Overall Length A Inside Length B Frame Length C Approximate Weight Lbs Kg Struck Capacity Cu Ft Cu M 13 3 96m 184 4674mm 156 3962mm 143 3632mm 3700 1682 278 7 87 14 4...

Page 56: ...NewLeader com 800 363 1771 307074 AA I L4000G4 L4000G4 WITH MULTAPPLIER B INSIDE A INSIDE 68 1727mm 59 1499m 4 102mm MIN 102 2591mm 109 2769mm MAX FENDER WIDTH 132 3353mm B INSIDE D C 102 2591mm Intro...

Page 57: ...IES Insert Unit Length Inside Length A Inside Length B Overall Length C Height D Approximate Weight Lbs Kg Struck Capacity Cu Ft Cu M 5 1 52m 96 2438mm 60 1524mm 78 1981mm 54 1372mm 1000 455 115 3 25...

Page 58: ...58 www NewLeader com 800 363 1771 307074 AA I L4000G4 L4000G4 WITH MULTIBIN 59 1499mm 69 1727mm 64 1626mm 4 102mm MIN 102 2591mm 109 2769mm MAX FENDER WIDTH 132 3353mm Introduction...

Page 59: ...Length Approximate Weight Lbs Kg Struck Capacity Cu Ft Cu M 13 3 96m 5000 2273 168 4 76 14 4 27m 5300 2410 197 5 58 MULTIBIN ALONE DIMENSIONS CAPACITIES Inside Length Approximate Weight Lbs Kg Struck...

Page 60: ...ure both conveyor and spinner do not move 10 Calibrate spreader as defined in the manual for the controller that is supplied with your machine 11 Complete spread pattern test per Spread Pattern Testin...

Page 61: ...time after service or repair work has been performed on any part affecting spread patterns 1 Figure 1 Begin by ensuring that the Spinner Assembly is mounted correctly The Spinner Frame should be sitt...

Page 62: ...at on right hand Spinner Hub bolt Repeat for opposite side Figure 3A 4 Measurements must be equal or no greater than 1 8 off overall Figure 3B 5 Figure 4 If adjustments are necessary loosen the four 1...

Page 63: ...rward drop off point on Material Divider Both measurements must be 12 1 4 31cm or no greater than 1 8 0 3cm off overall 8 If adjustments are necessary loosen the 3 8 capscrews on each side and adjust...

Page 64: ...e Hillside Divider panel has proper clearance from the belt The bottom edge of the divider panel should be approximately 3 8 1cm from the rubber belting of a 4 BOC 12 If adjustments are necessary loos...

Page 65: ...t of spreader as there is danger of falling off the vehicle or into moving parts Use great care in performing this test Failure to comply with this requirement will result in death or serious injury 4...

Page 66: ...Adjust spinner to give spread pattern desired Calibrate and spread pattern test for any new material 5 Fill applicable bins with material to be spread 6 Engage hydraulics 7 Begin spreading Drive only...

Page 67: ...aks can be dangerous If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated Relieve pressure b...

Page 68: ...out with mineral spirits if the tube stock is compatible with oil otherwise hot water at 150 F 65 55 C maximum may be used Inspect Examine hose assembly internally for cut or bulged tube obstructions...

Page 69: ...damage the conveyor the chain shields or the unit Do not remove material while conveyor or spinner is running Lubrication Make sure unit is clean and completely dry Lubricate conveyor chain at the en...

Page 70: ...e possibility of chain catching on sub frame parts Bent or distorted chain bars will cause damage to unit as well as fertilizer leakage with 3 conveyors Straighten or replace bent or distorted chain b...

Page 71: ...bricated by means of a grease gun have standard grease fittings Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals This bead indicates adequate lubrication and a...

Page 72: ...Visually inspect spinner deflectors daily for build up of material and damage Clean as needed Even a small build up of material on a spinner deflector can affect the spread pattern If damaged bent or...

Page 73: ...0 C cst Greater than 130 Less than 68 Greater than 9 Acceptable Fluid Example Mobil 424 Gearcase Lubricant Lubricate these assemblies with non corrosive type extreme pressure E P gear oil conforming t...

Page 74: ...er Pulley Bearings D 2 Grease Gun Weekly Gearcase 1 Gear Oil Check Monthly Change Annually Feedgate Jack Assembly E 1 Grease Gun Annually Spinner Assembly Jack Assembly F 1 Grease Gun Weekly Bin 2 Con...

Page 75: ...75 L4000G4 www NewLeader com 800 363 1771 307074 AA I E A C B F H G J MULTAPPLIER MULTIBIN GREASE LOCATIONS Lubrication Maintenance Chart...

Page 76: ...s Spinner speed sensor not properly installed Adjust sensor so that gap between sensor and fin mounting bolt is less than 1 8 Spinner speed drops off when turning around Improper control settings Veri...

Page 77: ...s Rates smooting is disabled Enable rate smoothing Bin will not hit target rate Defective conveyor cartridge Replace conveyor control valve cartridge Pump failure Flow and pressure test pump Going ove...

Page 78: ...78 www NewLeader com 800 363 1771 307074 AA I L4000G4 MultiBin Cover Air Schematic Troubleshooting...

Page 79: ...DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 12 9 5 16 11 8 17 1...

Page 80: ...uare and secure Sensor s are functioning properly Material Divider is clean of build up Lubricate all grease fittings Feedgate assembly is level Hydraulic oil level and line connections are tight Enco...

Page 81: ...1 L4000G4 www NewLeader com 800 363 1771 307074 AA I Hydraulics HYDRAULIC SCHEMATICS The following pages contain representative hydraulic schematics for all configurations of the L4000G4 model spreade...

Page 82: ...82 www NewLeader com 800 363 1771 307074 AA I L4000G4 MultApplier Ready Hydraulic Schematic...

Page 83: ...Applier Ready Hydraulic Flow Diagram LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESS...

Page 84: ...84 www NewLeader com 800 363 1771 307074 AA I L4000G4 Hi Performance MultApplier Ready Hydraulic Schematic...

Page 85: ...ce MultApplier Ready Hydraulic Flow Diagram LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LO...

Page 86: ...N M M Cooler 744 BTU HR F 29 PSI 25 PSI 40 GPM 3100 PSI 3100 PSI PWM FLOW CONTROL 0 50 GPM FLOW DIVIDER 50 50 5 1 CID 5 1 CID 5 PSI MOTORIZED VALVE 0 40 GPM 2050 PSI 14 1 CID 14 1 CID SPINNER MOTORS M...

Page 87: ...plier Complete Hydraulic Flow Diagram LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRES...

Page 88: ...PM 151 42 LPM 3100 PSI 213 73 Bar 3100 PSI 213 73 Bar PWM FLOW CONTROL 0 50 GPM 0 189 27 LPM FLOW DIVIDER 50 50 5 1 CID 83 57 cc 5 1 CID 83 57 cc SPINNER MOTORS CF BP IN M 20 GPM 75 71 LPM 3400 PSI 23...

Page 89: ...e MultApplier Complete Hydraulic Flow Diagram LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE...

Page 90: ...7 cc 5 1 CID 83 57 cc 5 PSI 0 34 Bar MOTORIZED VALVE 0 40 GPM 0 151 42 LPM 2050 PSI 141 34 Bar 14 1 CID 231 06 cc 14 1 CID 231 06 cc SPINNER MOTORS MAIN CONVEYOR MOTORS CF BP IN M 9 GPM 34 07 LPM 3100...

Page 91: ...iBin Complete Hydraulic Flow Diagram LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESS...

Page 92: ...92 www NewLeader com 800 363 1771 307074 AA I L4000G4 This page is intentionally left blank Notes...

Page 93: ...from the catching device Do not remove material from spinner discs 7 Measure the depth of material on the end of the conveyor to verify the constant number feedgate height information entered into the...

Page 94: ...lity Contact your local dealer for details Use great caution while working around the spreader Contact with spinners and other moving parts is very dangerous Do not adjust while machinery is moving we...

Page 95: ...ion and properly adjusted Refer to operator s manual for details All damaged and worn parts must be replaced Spinner discs and fins must be free of any material build up rust or paint Fill the hopper...

Page 96: ...ting Spinner RPM Lime 90 11 1000 5000 6 5 600 2000 8000 12 5 600 Urea 46 18 110 2 5 4 800 225 2 5 3 5 800 450 2 5 2 5 800 Corn Blend 53 18 125 2 5 3 5 800 250 2 5 2 5 800 500 2 5 0 7 800 All other fer...

Page 97: ...ng measuring at least 120 feet x 200 feet 37 m x 61 m and with a slope of less than two degrees All testing should be done when the wind velocity is less than 5 MPH 8 05 km If wind is present testing...

Page 98: ...90 100 110 0 120 120 60 60 Figure 2 Four Wheeled Vehicles Three Wheeled Vehicles For three wheeled application vehicles straddling the center tray is not possible Place the center collection tray ben...

Page 99: ...and graph the spread pattern profile See Figure 4 313964 A Temperature F lbs acre Spinner Speed RPM Controller Vehicle Speed MPH Controller Swath Width 10 15 20 25 30 35 40 45 50 55 0 10 15 20 25 30 3...

Page 100: ...de Vehicle s Tire Tracks RATE ACRE 1 Check spinner fins for material buildup rust or paint 2 Increase spinner RPM 3 Move spinner fins to 2 3 2 3 positions See Figure below Pattern Off Center RATE ACRE...

Page 101: ...mple shown in Figure 8 these points are located 45 to the left of center and 45 to the right of center The distance between these two points 90 represents the driving centers to use NOTE Once the effe...

Page 102: ...gh the row of trays and switch back once again driving past the trays on the opposite side at an equal distance from the AB line as the first pass R20 R30 R40 R50 R60 R70 R80 R90 R100 R110 L20 L30 L40...

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