New Holland TC21D Operator'S Manual Download Page 80

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SECTION 3 - LUBRICATION AND MAINTENANCE

3-29

FRONT-WHEEL DRIVE

FRONT AXLE DIFFERENTIAL CASE AND

FINAL REDUCTION GEAR CASES

Checking the Front Axle Differential Case and

Final Reduction Gear Case Oil Level

NOTE:

Check the front axle differential case and final

reduction gear case oil level after every 50 hours of

operation.

1. With the tractor standing level and the engine off,

check the front axle oil level using the dipstick, 1.

2. The oil is at the correct level when it reads

between the full mark and the lower end of the

dipstick. If capacity is low, add NH 134 hydraulic

oil through the combined dipstick/filler plug. Do

not fill beyond the dipstick full mark, or the front

axle and differential housing will be overfilled.

19981869

3. Install the dipstick/filler plug.
4. To check the final reduction gear case oil level,

remove the filler plug, 1. The oil is at the correct

level when it is at the bottom of the fill port

opening.

19983633

NOT FOR REPRODUCTION

Summary of Contents for TC21D

Page 1: ...86977824 4 02 TC21D Serial Number UF33357 and Above TC24D Serial Number UG30001 and Above N O T F O R R E P R O D U C T I O N...

Page 2: ...genuine New Holland service parts These parts are manufac tured and carefully inspected to insure high quality and accurate fitting of any necessary replacement parts Be prepared to give your dealer t...

Page 3: ...0 2 CONTENTS SAFETY 0 8 GENERAL INFORMATION 1 1 OPERATION 2 1 LUBRICATION AND MAINTENANCE 3 1 SPECIFICATIONS 4 1 INDEX 4 9 DELIVERY REPORT 4 11 N O T F O R R E P R O D U C T I O N...

Page 4: ...ts does not invalidate thewarranty onother components unless the use of such parts causes damage to warranted parts New Holland wishes to assure the emission control systems warranty is being properly...

Page 5: ...rt Such noticemust begiven to New Holland or an authorized dealer and you must deliver the engine to the repair location D You the owner are responsible for incidental costs incurred by yourself or yo...

Page 6: ...n to the State of California to cause cancer birth defects and other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of C...

Page 7: ...injury The color associated with Warning is ORANGE CAUTION This word CAUTION indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used...

Page 8: ...iator cap It is dangerous to remove the cap while the system is hot Always turn the cap slowly to the first stop and allow pressure to escape before removing the cap entirely 2 Keep any type of open f...

Page 9: ...tractor engine in an enclosed building without adequate ventilation Exhaust fumes can cause death or illness 8 If the power steering or engine ceases operating stop the tractor immediately 9 Pull onl...

Page 10: ...ty Allow room for expansion 6 Wipe up spilled fuel immediately 7 Always tighten the fuel tank cap securely 8 If the original fuel tank cap is lost replace it with a New Holland approved cap A non appr...

Page 11: ...Pull Only From Drawbar PART NO SBA390194661 LOCATION On Back of Toolbox WARNING Before Starting and Operating PART NO SBA390192273 LOCATION Front of L H Fender WARNING Start Engine Only from Operator...

Page 12: ...and Clothing Away from Rotating Fan PART NO SBA390191352 LOCATION Each Side of Radiator DANGER Explosive Acid Poison PART NO SBA390194390 LOCATION Top of Battery DANGER ROPS PART NO SBA390197530 LOCAT...

Page 13: ...trol Differential Lock PART NO SBA390191690 LOCATION On Fender Near Pedal Range Selector Lever Hydrostatic PART NO SBA390173490 LOCATION Left Control Pod HPL Position Control FWD Lever PART NO SBA3903...

Page 14: ...d Engine Oil PART NO SBA390230120 LOCATION On Engine Oil Filler Cap HST Speed Chart PART NO SBA390173400 LOCATION On LH Fender Under Seat Starter Switch PART NO SBA390197280 LOCATION On the R H of Das...

Page 15: ...Hydraulic Manifold and Air Filter Cap Optional Operating Remote Control Valve Single PART NO SBA390370300 LOCATION R H Side Under Seat next to control handle Optional Two Spool Remote Operation PART...

Page 16: ...nder Seat Usage Tractors That Are to Be Stored PART NO SBA390190300 LOCATION On Clutch Pedal Spacer Block Installing Pedal Spacer PART NO SBA390190290 LOCATION On Clutch Pedal Spacer Block Flow Contro...

Page 17: ...ces which may be harmful to your health 3 Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems 4 Avoid spillage when draining off used engine cool...

Page 18: ...ake Rear wind screen wash wipe Horn Roof beacon Radio Keep alive memory Heater temp erature control Air conditioner Warning Warning Corrosive substance P T O Transmission in neutral Creeper gears Slow...

Page 19: ...0 18 N O T F O R R E P R O D U C T I O N...

Page 20: ...r your convenience have your dealer record these numbers in the appropriate spaces below 1 New Holland North America Inc is continually striving to improve its products We reserve the right to change...

Page 21: ...3 149 17 178 20 229 26 250 28 324 37 125 14 176 20 5 16 1 4 55 6 2 72 8 1 86 9 7 112 13 121 14 157 18 61 6 9 86 9 8 1 4 MINIMUM HARDWARE TIGHTENING TORQUES IN FOOT POUNDS NEWTON METERS FOR NORMAL ASSE...

Page 22: ...411 392 531 478 648 619 839 662 897 855 1160 338 458 NOTE Torque values shown with are inch pounds IDENTIFICATION HEX CAP SCREW AND CARRIAGE BOLTS CLASSES 5 6 AND UP MANUFACTURER S IDENTIFICATION PROP...

Page 23: ...SECTION 1 GENERAL INFORMATION 1 4 N O T F O R R E P R O D U C T I O N...

Page 24: ...tion mechanism located on the left side of the seat To extend length of seat belt pull out on male end until correct length is obtained To latch belt insert male end 2 into belt latch 3 located on rig...

Page 25: ...s injury or death The Rollover Protective Structure and seat belts are available from your New Holland Dealer Additionally the safety offered by the ROPS and seat belt is minimized if your seat belt i...

Page 26: ...e A folded ROPS does not provide rollover protection Always wear the seat belt when the tractor is equipped with a ROPS However if the ROPS has been removed from the tractor or if the ROPS is in the f...

Page 27: ...ours Engine speeds above 1833 RPM accumulate engine hours faster than clock hours Use the proof meter as a guide to determine hourly service and maintenance intervals 5 Fuel Gauge Indicates the amount...

Page 28: ...ey is turned to the extreme right The key spring returns to the ON position when released 10020246 1 SBA390197280 8 PRE HEATING THE SYSTEM Your tractor has a diesel engine Before starting a cold engin...

Page 29: ...when starting your tractor Turn the key to the extreme right Position the hand throttle forward so that it is one fourth to one third open WARNING Always sit in the operator s seat when starting the...

Page 30: ...quate ventilation while charging or using the battery Follow the manufacturer s instructions found on the battery STOPPING THE ENGINE Turn the key switch to the OFF position to stop the engine BREAK I...

Page 31: ...2 in the clockwise direction For your protection use the flasher warning lights and the SMV Slow Moving Vehicle emblem when traveling on public roads day or night Flasher Turn Lights Turn Signals The...

Page 32: ...ttle 1 is located on the right hand side of the console Pull the throttle rearward to increase engine RPM Push the throttle forward to decrease engine RPM 19984154 1 14 FUEL SHUTOFF VALVE The fuel shu...

Page 33: ...together as shown whenever the tractor is operated at high speeds or when the tractor is used on the highway NOTE Unlock the brake pedals if operating conditions require independent rear wheel braking...

Page 34: ...rocker pedal located on the right hand foot platform For forward travel depress the forward pad on the pedal until the desired ground speed is reached For reverse travel depress the rear pad on the p...

Page 35: ...e the switch indicating the speed control is engaged To disengage the speed control depress the bottom half of the switch or depress the brake pedal The green light will extinguish indicating the spee...

Page 36: ...ove 8 kph 5 mph or when turning the tractor If the lock is engaged when turning a loss of steering control will result To operate the differential lock depress and hold the pedal down until the lock i...

Page 37: ...ly at 540 RPM 10 RPM The tachometer has a mark which indicates the correct engine RPM for 540 PTO operation Operating equipment faster than this decreases efficiency and may be dangerous NOTE Mid PTO...

Page 38: ...eration by gradually releasing the clutch pedal and increasing engine RPM 5 If the equipment is operating properly depress the clutch pedal and shift to the desired operating gear Release the pedal gr...

Page 39: ...between the tractor and implement hitch WARNING Pull only from the drawbar Always use the drawbar or lower links in the lowered position when performing pull type work 19983659 29 TOWING THE TRACTOR...

Page 40: ...Attempting to force the hood down can result in bending or breaking of the hood and support linkage NOTE Keep the latch mechanism free of dirt and debris so that the latch assembly will operate proper...

Page 41: ...aulic lift control lever is moved to a higher or lower setting in the quadrant the system repositions the equipment to a higher or lower position and maintains the selected position WARNING Make sure...

Page 42: ...service to the hydraulic system or any time the relief valve operation is noticed while the lift arms are at the full raise position ADJUSTMENT PROCEDURE 1 Loosen the locknut 1 on the position contro...

Page 43: ...alve is turned all the way IN clockwise the lower links can be raised to maximum height but cannot be lowered 37 HYDRAULIC MANIFOLD BLOCK DIVERTER VALVE The hydraulic manifold block diverter valve is...

Page 44: ...eat To operate the single spool valve pull the control lever rearward to extend the cylinder Push the control lever forward to retract the cylinder Release the control lever to stop the cylinder in an...

Page 45: ...n before it is fully extended The lever automatically returns to neutral Fully forward past the detent position is a FLOAT position which allows a cylinder to extend or retract freely The two spool va...

Page 46: ...disengage the clutch if the front wheels should rise off the ground Reduce speed before turning quickly or applying brakes Lock the brake pedals together when traveling at high speeds Brake both whee...

Page 47: ...he tread setting by reversing front wheels on a front wheel drive system NOTE Torque front wheel bolts to 44 56 N m 33 41 ft lbs Rear Wheel Settings Tire Type Tractor Model Setting NOTE Agricultural 8...

Page 48: ...r less implement so that approximately one third of the tractor weight is on the front wheels For optimum traction tractors equipped with front wheel drive should be ballasted so that 40 45 of machine...

Page 49: ...ghts per tractor 25 7 kg 57 lbs each 77 kg 171 lbs total 42 Rear Wheel Weights Tire Type Weight s Agricultural Maximum of 1 weight per wheel 45 4 kg 101 lbs each 91 kg 202 lbs total Turf Not Available...

Page 50: ...RE PRESSURE Tire pressure must be considered when adding weights implements or attachments to the tractor or damage to the tractor may occur The chart below outlines tire inflation pressures FRONT TIR...

Page 51: ...SECTION 2 OPERATION 2 28 N O T F O R R E P R O D U C T I O N...

Page 52: ...API SG CD 9613358 1 L 10W 30 API SG CD 9613359 4 L 15W 40 API CF 4 9613290 1 Qt 15W 40 API CF 4 9673730DS 1 Gal 15W 40 API CF 4 9613303 2 5 Gal 15W 40 API CF 4 9613292 5 Gal 15W 40 API CF 4 9613350 1...

Page 53: ...s Oil Level Lubrication Fittings Steering Linkage 3 Point Linkage Brake Pedal Power Steering Cylinder Pedal Shaft Drive Cover Shaft Pivot Shaft H S T Pedal Pivot X X X D X X X X R X A X X X X X X X X...

Page 54: ...lems in cold weather Keep dirt from entering the fuel tank Sulfur content of the fuel should be no more than 0 5 Sediment and water content should not exceed 0 05 Minimum cetane number is 40 Low tempe...

Page 55: ...the tractor hood Before removing the cap wipe all dust and dirt from around the cap to prevent debris from falling into the tank while filling Use an approved fuel container and check the inside of th...

Page 56: ...not overfill 19983667 1 4 Changing the Engine Oil NOTE Change the engine oil and filter after the first 50 hours of operation then every 100 hours thereafter If the tractor is operated for extended p...

Page 57: ...p F Recommended Oil 40 120 SAE 30W 10 120 SAE 15W 40 10 120 SAE 10W 30 20 60 SAE 5W 30 NOTE Tractors are originally shipped with 10W 30 oil 10020241 1 6 FUEL FILTER Draining the Fuel Filter NOTE The f...

Page 58: ...install a new element 5 Inspect the O rings 4 and 5 and replace if necessary 6 Install and securely tighten the sediment bowl 7 Open the fuel shutoff valve the handle should be pointing to the O posit...

Page 59: ...any fluid is injected into the skin obtain medical attention immediately or gangrene may result Failure to follow these instructions can result in serious injury To bleed the fuel system 1 Make sure...

Page 60: ...ection then tighten the fittings to 24 29 N m 18 22 ft lbs IMPORTANT If air is not purged from the system repeat the above procedures Do not crank the engine continuously for more than 30 seconds as t...

Page 61: ...After cleaning the element check the inner diameter seals for damage If damage is present replace the primary element Change the element after six cleanings or once a year 4 Reinstall the primary ele...

Page 62: ...ive black exhaust smoke NOTE Conduct a visual inspection of the inner safety element by placing a light inside the element Little or no light will shine through the element if it is partially clogged...

Page 63: ...urs of operation 1 With the engine off and the tractor standing level check the oil level using the dipstick 1 The oil is at the correct level when it reads between the two marks on the dipstick 1 199...

Page 64: ...and rear axle drain plugs 1 Reinstall the plugs once the oil has drained Discard the used oil 19983649 1 19 2 Remove the filler plug 1 and fill with NH 134 hydraulic oil The transmission is filled to...

Page 65: ...into place until the gasket contacts the sealing surface then tighten the filter by hand approximately three quarters of a turn Do not overtighten 3 Start the engine and check the filter for leaks 4 S...

Page 66: ...olant recovery reservoir is empty remove the radiator cap 1 and add a 50 50 solution of water and antifreeze until the radiator is full Then add the water antifreeze solution to the coolant recovery r...

Page 67: ...hose Allow all water to drain from the system through the drain valves 3 Close the drain valve and slowly refill the system with a 50 50 solution of permanent antifreeze and clear water Fill until th...

Page 68: ...ecess of the water outlet connection so that the heat element spring end is in the cylinder head of the engine 1 26 Fan Belt NOTE Check the condition of the fan belt after every 50 hours of operation...

Page 69: ...ROPS NOTE Inspect the ROPS after the first 20 hours of operation Following the initial inspection check the ROPS after every 500 hours of operation or every six months whichever comes first 1 Check th...

Page 70: ...ating the machine replace all damaged parts IMPORTANT Do not attempt to weld or straighten the ROPS WARNING Always pull from the tractor drawbar Never attach chains ropes or cables to the rops or cab...

Page 71: ...use distilled water Add the water just before using the tractor so that the water will mix with the electrolyte during the charging process thus preventing the water from freezing To determine the bat...

Page 72: ...r checking the alternator adhere to following precautions or alternator damage may occur Do not UNDER ANY CIRCUMSTANCES short the field terminal of the alternator to ground Do not disconnect the alter...

Page 73: ...ights 2 15 amp Flasher warning lights 3 10 amp Instrument panel indicator lights safety start opera tor presence fuel shutoff solenoid turn signals optional rear work light MAIN FUSE The main 40 amp f...

Page 74: ...nd rotate it counterclock wise in the socket to remove 3 Insert a new bulb 3 into the socket and turn in a clockwise direction until the bulb is locked into place NOTE Replace with a 67 10 12 volt bul...

Page 75: ...imply placing one s hands in the holes on each side of the paneling and pulling upward 4 Once the dash piece includes the instrument panel is separated the bulbs on the instrument panel can be accesse...

Page 76: ...rust Lubricate both tire beads and rim flanges with soap solution Do not use oil or grease Use a clip on tire chuck with a remote hose and gauge This allows the operator to stand clear of the tire wh...

Page 77: ...el assembly is removed from the tractor or the wheel bolts are loosened Front Wheel Torque 88 N m 65 ft lbs NOTE Torque for the front wheels is the same for 2WD and FWD axles 19983636 40 Rear Wheel To...

Page 78: ...ard until the marks are at wheel hub height on the rear of the wheel 3 Measure and record the distance between the marks at the rear of the wheels 4 The difference between the dimensions re corded in...

Page 79: ...e tractor to make sure the braking action of both rear wheels is equal Readjust as necessary 1 2 19 mm 30 mm 3 4 1 3 16 43 CLUTCH PEDAL ADJUSTMENT NOTE Check clutch pedal free travel after every 50 ho...

Page 80: ...t axle oil level using the dipstick 1 2 The oil is at the correct level when it reads between the full mark and the lower end of the dipstick If capacity is low add NH 134 hydraulic oil through the co...

Page 81: ...raulic oil until the oil level is between the full mark and the lower end of the dipstick Reinstall the dipstick filler plug NOTE Approximate fluid capacity for the differential axle housing is 1 L 1...

Page 82: ...GE Below is a list of protective measures which should be taken if your tractor is to be stored for an extended period of time 1 Thoroughly clean the tractor Use touch up paint where necessary to prev...

Page 83: ...ge should be completely serviced in the following manner before using 1 Inflate the tires to the recommended pressures and remove the blocking 2 Check the oil level in the engine crankcase power steer...

Page 84: ...for touch up paint repairs Color Part No Amount New Holland Bright Blue 86109144 DS 86109141 DS 16 oz Spray Quart CNH Gray B96025 B96026 16 oz Spray Quart Bianco White Wheels 9624698 DS 9624699 DS 16...

Page 85: ...SECTION 3 LUBRICATION AND MAINTENANCE 3 34 ELECTRICAL WIRING DIAGRAM 50020375A N O T F O R R E P R O D U C T I O N...

Page 86: ...SECTION 3 LUBRICATION AND MAINTENANCE 3 35 ELECTRICAL WIRING DIAGRAM 50020375B N O T F O R R E P R O D U C T I O N...

Page 87: ...SECTION 3 LUBRICATION AND MAINTENANCE 3 36 N O T F O R R E P R O D U C T I O N...

Page 88: ...Valve Clearance Cold Intake 0 20 mm 0 008 0 20 mm 0 008 Exhaust 0 20 mm 0 008 0 20 mm 0 008 CAPACITIES Fuel Tank 20 liters 5 3 U S gals 20 liters 5 3 U S gals Cooling System 3 5 liters 3 7 U S qts 3 5...

Page 89: ...Thermostat Start to Open 82 C 200 F 82 C 200 F Fully Open 95 C 228 6 F 95 C 228 6 F Radiator Cap 0 9 bar 13 PSI 0 9 bar 13 PSI ELECTRICAL SYSTEM Alternator 12 volt heavy duty 40 amps 12 volt heavy du...

Page 90: ...D 2 5 2 5 Front Wheel Toe In 0 mm 5 mm 0 13 64 0 mm 5 mm 0 13 64 Turning Radius w o Brakes FWD 2464 mm 97 0 2464 mm 97 0 POWER TAKE OFF Type Live Live Shaft Rear PTO 35 mm 1 3 8 35 mm 1 3 8 Mid PTO 25...

Page 91: ...H 4 49 MPH 4 49 MPH 2nd High 12 00 KPH 12 00 KPH 7 46 MPH 7 46 MPH 3rd High 16 10 KPH 16 10 KPH 10 00 MPH 10 00 MPH Reverse Low 2 15 KPH 2 15 KPH 1 34 MPH 1 34 MPH Reverse Mid 5 13 KPH 5 13 KPH 3 19 M...

Page 92: ...12 4PR R1 5 12 4 PR R1 6 12 4PR R1 Turf FWD 22 X 9 00 12 4PR R3 22 X 9 00 12 4PR R3 Industrial FWD 23 X 8 50 12 6PR R4 23 X 8 50 12 6PR R4 REAR Agricultural 8 X 16 00 4 PR R1 9 5 16 4PR R1 8 X 16 00...

Page 93: ...ires Ag Tires R4 Tires 4 Top of ROPS Folding w Turf Tires Up Position Down Position w Ag Tires Up Position Down Position w R4 Tires Up Position Down Position 1280 mm 50 4 1290 mm 50 8 1284 mm 50 6 205...

Page 94: ...Outside to Outside Turf Tires Ag Tires R4 Tires 1206 mm 47 5 1135 mm 44 7 1214 mm 47 8 1206 mm 47 5 1135 mm 44 7 1214 mm 47 8 6 MINIMUM GROUND CLEARANCE Turf Tires Ag Tires R4 Tires 274 mm 10 79 273 m...

Page 95: ...m 33 3 885 mm 34 8 919 mm 36 2 895 mm 35 2 890 mm 35 0 900 mm 35 4 846 mm 33 3 885 mm 34 8 919 mm 36 2 895 mm 35 2 890 mm 35 0 900 mm 35 4 WEIGHT Hydro Gear Hydro Gear With Ag Tires With Turf Tires 29...

Page 96: ...drive 2 11 Front wheel settings 2 24 Front wheel toe in 3 27 Front wheel drive 3 29 Fuel and lubricant service procedures 3 5 Fuel filter changing 3 7 Fuel filter draining 3 6 Fuel shutoff valve 2 9...

Page 97: ...Taillight 3 23 Thermostat 3 17 Three point linkage 2 17 Throttle controls 2 9 Tire pressure 2 27 Tires 3 25 To the owner 0 1 Touch up paint 3 33 Towing the tractor 2 16 Tractor hydraulics 2 18 Tracto...

Page 98: ...Installed 2 ____ Seat Belts Installed 3 ____ ROPS Bolt Torque 74 5 N m 55 ft lbs Seat Belt Bolt Torque 74 5 N m 55 ft lbs 4 ____ PTO Shield Installed 5 ____ SMV Emblem Installed 6 ____ Safety Decals...

Page 99: ...4 12 N O T F O R R E P R O D U C T I O N...

Page 100: ...Installed 2 ____ Seat Belts Installed 3 ____ ROPS Bolt Torque 74 5 N m 55 ft lbs Seat Belt Bolt Torque 74 5 N m 55 ft lbs 4 ____ PTO Shield Installed 5 ____ SMV Emblem Installed 6 ____ Safety Decals...

Page 101: ...4 14 N O T F O R R E P R O D U C T I O N...

Page 102: ...104 4 02 2002 NEW HOLLAND NORTH AMERICA INC N O T F O R R E P R O D U C T I O N...

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