NeoDen NeoDen 3V User Manual Download Page 36 | Manualshive

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3. Structure and maintenance instruction

3.1. Structure Chart

3.1.1. Peel Box

1) Fixation of Peel box

Fix the peel boxes on support bar and plug wires into connectors one by one.
And the ID of each peel box can be changed accordingly.
2) Load Cover Tape

Uplift the gear, while insert the cover tape into it and make sure the cover tape is flat but not kinked.

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Summary of Contents for NeoDen 3V

Page 1: ...Desktop Pick and Place Machine with Vision System NeoDen 3V User Manual ...

Page 2: ...CB Mark Setting 12 2 1 3 2 Manual Programming 14 2 1 3 3 Re Edit 15 2 1 3 4 Import PCB Coordinate File 16 2 1 4 Feeder Settings 17 2 1 4 1 Feeder Arrangement 17 2 1 4 2 Feeder Configuration 17 2 2 File Mount 21 2 3 Manual Test 22 2 3 1 Placement Head 223 2 3 2 Host Control 23 2 3 3 Feeder Test 24 2 4 Factory Settings 25 2 4 1 Feeder Configuration 26 2 4 2 System Configuration 27 2 4 2 1 Default Pa...

Page 3: ...ection 33 3 2 Maintenance 34 3 2 1 Reinforce Daily Maintenance 34 3 2 2 Requirement for Operator 34 3 2 3 Formulate Measures to Reduce Avoid Mistake 34 3 2 4 Maintenance of Device 35 3 2 4 1 Check Below Points Daily 35 3 2 4 2 Check Below Points Monthly 35 3 2 5 Related Issues During Solder Paste Printing Process 36 3 2 5 1 Stencil Printer Technology 36 3 2 5 2 Inspecting of Solder Paste Printing ...

Page 4: ...using of any products and services provided to you and that you will use our products and services legally and only for the purposes that they are intended to be used for 2 You agree that you will not misuse the products and or services supplied and that you will abide by any laws applicable to this agreement or the operation of it Training In case of any accidents that caused by improper operatio...

Page 5: ...grounded to prevent electric shock or leakage Prepare Work 1 Make sure the power cable no damage no shedding and no loose 2 Keep hands off the working area Maintenance 1 Repair and calibration should be operated by skilled mechanical technician When replacing parts please use the part which are supplied by NeoDen We are not responsible for any accident result from using nonstandard part 2 In order...

Page 6: ...all demands for customers in the actual production Number Of Heads 2 Placement Accuracy 0 02mm Placement Rotation 0 360 Placement Rate 5000CPH vision off 3500CPH vision on Placement Area 320 390 X Y feed from the left side and back side Vision System yes Nozzle Type CN040 CN065 CN100 CN140 CN220 CN400 CN750 Applicable Components 0402 5050 SOP TQFP and so on IC Tray feeder 10 Vibration Feeder 5 cus...

Page 7: ...d above can be disassembled and maintained Please find more details on Chapter 3 Start Pause Button On off Button Emergency Button USB Connector Fixation Holder Head Needle Nozzle Backward Fixed Block Feed Chute Peel Box Vibration Feeder Reel Holder ...

Page 8: ...le there may exist several programming issue such as rotation issues of components thus a production testing is necessary for solving issues 7 Start to pick and place 8 Production finish exit 9 Shut down the system via computer then power off the machine 10 Disconnect the electricity supply after the system being powered off 11 Keep the machine clean daily maintenance of the nozzles to assures its...

Page 9: ... PCB feed setting Mark point settings Feeder settings Save and cancel See P6 See P12 See P16 See P20 See P5 See P5 Note Above the procedure for making a programming file the basic procedure of manual programming and importing coordinates file directly are similar Please find the detailed operation steps of the differences on relative page ...

Page 10: ...e below Fig Edit Interface Create a new file or choose a file and enter the edit page 2 1 1 PCB Feed Setting Function This part is used to confirm the feeding place the first edit item in manual program Feed the PCB to the estimated position and adjust it by click Align ...

Page 11: ... the data of each board s relative spacing in order to achieve the effect of the actual placing 2 1 2 1 Single Board Single board Just need to find the first component in chip list actual position on board by clicking Align button it will skip into below screen under vision Make sure the cross hair is in the center of bonding pad this component will be locked then save ...

Page 12: ... saving the coordinate the screen will automatically turn back to PCB information Click Create panelized list to get the information of this board Now we ve finished setting of first component of Single board ...

Page 13: ...align find the left bottom panel which is nearest to the feeding entrance after saving the data it will return to the PCB information automatically The data of left top is collected according to component the component is same to that on left bottom Press align find the left top panel which is furthest to the feeding entrance after saving the data it will return to the PCB information automaticall...

Page 14: ...nged in horizontal direction and the nearby rows are mirrored Column panelized several same PCBs are arranged in vertical direction and the nearby columns are mirrored 4 4 4 4 4 1 1 1 2 2 2 3 No 1 red areas are original ref No 2 yellow areas are original boards No 3 blue area is mirror ref No 4 light blue areas are mirror boards ...

Page 15: ...reas are original boards No 3 blue area is mirror ref No 4 light blue areas are mirror boards Based on actual board to choose an applicable model of panelized mode Image left side is the arrangement way of mirror board and right side is the mirror board showing on computer ...

Page 16: ...cked You need to correct from panelized PCB to single PCB 1 1 after confirm the PCB angle you can change back to panelized PCB model 2 1 2 5 Bad Board Detection In actual work bad boards no need to be mounted then you can activate this function to skip these boards automatically Processes of detecting bad boards 1 According to panelized PCB to generate panelized list 2 Choose Auto from Skip option...

Page 17: ...ce Alignment of Mark Point Alignment includes align automatically and align manually 1 Align automatically find two mark points from PCB during the mounting it will know the position of PCB from aligning the two mark points 2 Manually align if there is no mark point on PCB you can use some positioning holes or some other referential points as subsidies to locate the PCB Import Coordinate According...

Page 18: ...s the first one and the other one which can be recognized easily and far from the first component as Mark point After start mount have to confirm Mark by manually Min Max are the minimum and maximum size of mark point a floating value to make sure you can get the correct mark points Light includes inner circle and outer circle If use one hole as mark point need to choose inner circle of light sour...

Page 19: ...coordinates angles and sequences of components You can choose to manually add these information or import coordinates file directly Chip List Setup First tick the box in front of Manual you will see an example of component in chip list You can click Align to locate this component s position and revise it accordingly ...

Page 20: ...default coordiantes will be same to previous one you just need to click align and relocate its correct position save the data and back to fill the left information Sequence of Components You may have to rearrange the sequence of components after programming here are 3 ways available 1 Move up select the component and click up to move it up 2 Move down select the component and click down to move it...

Page 21: ...nd angle of board Then you can click align to adjust coordinates accordingly 2 1 3 4 Import PCB Coordinate File Generate the coordinate file from PCB layout make sure the unit is metric and the format is csv After re arrange the sequence of coordinate information that NeoDen3V could read save and copy the file into flash drive connect it with the machine Go to the programming file screen unselect ...

Page 22: ...e 2 After installed tape reels Click on each feeder it will pop out a drop down list with all components specification select one by one according to actual allocation 2 1 4 2 Feeder Configuration Select one feeder and tick the item Apply all configuration will be active under this feeder now user can do amendment There re 3 items Nozzle information Feed box information Feeder basic information On...

Page 23: ...ion Function Use to set the component s info from tray and tube package Complete picking up operation under special feeders by changing the values 1 Rows Component qty in each row X direction 2 Columns Component qty in each column Y direction 3 Right top X Y Find the position of right top component by align Generally it is the last component in IC tray and left bottom side is the first component i...

Page 24: ...0 degree support to modify the value to change the mounting angles for wholly feeder 3 Placement speed Control the placement speed under this feeder 4 Footprint Select corresponding footprint and in vision alignment system will take reference of the values in Footprint Library 5 Vision 2 ways as choice against actual need No action Jointly 6 Pick height control the placement height by dragging the...

Page 25: ...ction Select corresponding nozzle according to actual component size and it will automatically assign to each feeder to meet the requirements of single head or multi heads working Also with below function as Pic 2 1 5 2 5 1 Align Nozzle will align to component s upside on corresponding feeders after clicking this item can be adjusted manually 2 Height test After clicking this item nozzle will do d...

Page 26: ...can be changed by manual during mounting 7 Continuous this is used in one stop smt production line add conveyors in front and behind 8 Auto eject PCB once finished when select this option after finished mounting task PCB will eject its working area automatically 9 Other control information Start Continuous Step Pause stop Eject PCB front Stop 10 The machine will execute command and work constantly...

Page 27: ...22 2 3 Manual Test Function Used for testing the basic functions connection between software and hardware details about testing as below ...

Page 28: ... appear from selected nozzle Down after click this option selected nozzle will descend slowly Down Looking Camera light after click this option Led light besides the camera will turn on Needle selected it and it will go down Air pressure 1 2 3 4 Based on the testing of nozzles you can see pressure value of each nozzle 2 3 2 Host Control Function test each function key Head move after click this op...

Page 29: ...m will initialize Vibration feeder on after select this option vibration tray will vibrate Buzzer after click this option some sound will appear 2 3 3 Feeder Test Function Test each feeder s matching and feed box peel box s function First select Feed box and peel box linkage then test function of feed box and peel box Click any feeder randomly feed box and peel box will appear corresponding action...

Page 30: ...arameter already be set and no need to change This user manual just introduce all setting functions briefly more details about parameter modification please refer to comments from our engineers As pic show function description of button on right side Save configuration click it for saving after modify the parameters Modify password click it put into the password then finish change the fourth page ...

Page 31: ...26 2 4 1 Feeder Configuration Function you can set up and test pick up position needle position as pictures Position X position Y The coordinate position of nozzle ...

Page 32: ...osition Align the needle position it will generate XY coordinates 2 4 2 System Configuration Function Setting of Nozzle Alignment Note This page has been locked to avoid any misoperation It will be active only after enter password 2 4 2 1 Default Parameter 1 Setting Placement Speed Normal Placement speed of whole working file the actual mounting speed is subject to the speed in feeder setting Vibr...

Page 33: ...rightness of the up looking camera 2 4 2 2 Nozzle Alignment Find the Align button of each nozzle click Align and choose nozzle center pos and then click Lens rotation up looking camera will shine for many times finally Save the values Also you can use the mouse to adjust the cross line to the center of each nozzle by manual 2 4 2 3 Nozzle 1 and Camera Relative Position ...

Page 34: ... a dry run no components are loaded before production test After it goes smoothly you can start to produce few boards 2 5 2 Production Test Make a programming file Test the file to pick and place components 2 5 3 Component Inspection 2 5 3 1 Inspection Items Check if the specification direction polarity of components are aligned with what they should be Whether the components are damaged or the pi...

Page 35: ...ation issue of wasted film the film on tape won t be peeled completely 5 The nozzle was blocked 6 The nozzle is damaged or has a crack 7 The size issue of nozzle would cause air leakage or insufficient suction 8 The air hose is blocked or has a leakage problem and even the pump has an issue Frequently throwing components Some suggestions are listed below 1 Up looking camera can t take a clear pict...

Page 36: ...x 1 Fixation of Peel box Fix the peel boxes on support bar and plug wires into connectors one by one And the ID of each peel box can be changed accordingly 2 Load Cover Tape Uplift the gear while insert the cover tape into it and make sure the cover tape is flat but not kinked ...

Page 37: ...thods of Tape loading Load the tape reel on reel rack Insert the tape into feeder Pull back the cover tape from feed outlet Pass the cover tape through pressure rod then insert the cover tape into gear of peel box 3 1 3 Nozzle 3 1 3 1 Size of Nozzle Please choose nozzles from the size CN040 to CN750 according to the shape and size of components ...

Page 38: ...8mm 2 0mm 3 6mm 5 0mm 9 0mm Inner Diameter 0 4mm 0 7mm 1 0mm 1 4mm 2 2mm 4mm 7 5mm Model Recommendation Imperial System CN040 0402 CN065 0402 0603 etc CN100 0805 diode 1206 1210 etc CN140 1206 1210 1812 2010 SOT23 5050 etc CN220 SOP series ICs SOT89 SOT223 SOT252 etc CN400 ICs from 5 to 12mm CN750 ICs bigger than 12mm Component Size Component Size 0603 1 6 0 8 0402 1 0 0 5 1206 3 2 1 6 0805 2 0 1 ...

Page 39: ...osition etc If anything wrong with the main machine body or circuit please consult after sales staff 3 2 3 Formulate Measures to Reduce Avoid Mistake The most easily appeared problem during mounting are components placement incorrectly and placement misaligned Refer to below measures for precaution 1 It needs to check whether the components package is matched with related feeder If not please corr...

Page 40: ...l rails to see if the sensor still works well 7 Check the positioning column and holes are correct and fastened 3 2 4 2 Check Below Points Monthly Checking Points Checking List X Y axis Make sure no abnormal noise when placement head move X Y motor Make sure motors working well no abnormal heating appearance Nozzle Check if nozzles stretch well with no bending and check if the suction surface is h...

Page 41: ...of SMT assembly it is necessary to strictly control the quality of the solder paste printing The amount of solder paste printing requirements are as follows The using amount of solder paste should be uniform good consistency Solder paste graphics should be clear try to avoid adhesion between adjacent graphics Solder paste graphics and solder graphics should be consistent In general keep unit area ...

Page 42: ...easy to appear faulty soldering solder joint strength is not enough Adjust the printing pressure Use metal scraper Improved holes designing in the stencil Too much solder paste Too much solder paste Holes are too big in the stencil The gap is too big between stencil and PCB Easily cause bridge connection Check the holes size in stencil Adjust the parameters of printing especially the gap between P...

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