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Charge mode 
The three-stage charging mode is the default setting and is 
recommended for most operations. The battery is charged in 
three stages, which is a quick method of charging (when solar 
power is available we want the system to store it rather than feed 
it into the grid). The three stages are:

1.

   Bulk stage – charges the battery to 70-80% of its capacity at 

maximum charging current and with increasing voltage.

2.

   Absorption stage – charges the battery to 85-90% of its 

capacity at the absorption voltage.

3.

   Float stage – tops off the charge to 100% of the battery 

capacity, with low current and float voltage.

The current and voltage values you should enter here can be 
found on the battery data sheet. For proper operation it is 
essential that these values are set correctly. Incorrect settings can 
damage the batteries!

At fixed float, the batteries are charged with a constant voltage. 
This can be used in a backup application where batteries may be 
charged over a long period of time.

Maintenance

During every charge/discharge cycle the SOC value (state of 
charge) of a battery becomes less accurate. For good battery 
management the system needs to calibrate 100% SOC with the 
batteries fully charged on a regular basis. To optimize their service 
life, batteries should also be protected against operation that 
prevents them from becoming fully charged. During maintenance 
charge the system will give priority to charging the batteries 
with the solar power, and it can take a maximum three days to 
fully charge the batteries. When an SOC of 100% is reached 
the system will go in normal mode again. During winter mode, 
maintenance charging will be performed. The default setting is 
once every four weeks.

Figure 26: Charge mode

Figure 27: Maintenance

Summary of Contents for PowerRouter

Page 1: ...u may download the installation tool from the website www PowerRouter com you will need your login details for this website The software installation tool can be used to configure PowerRouters with fi...

Page 2: ...gure a new system using the installation wizard The wizard automatically detects whether you are connected to a new PowerRouter system The wizard guides you through the minimal required settings to ge...

Page 3: ...the battery itself or on the battery specification sheet Maximum depth of discharge DOD backup Enter the maximum depth of discharge allowed during a grid failure This defines the percentage of the bat...

Page 4: ...output power of the grid module 5 latest grid disconnection events Solar Module status shows the status of the system s internal solar module Voltage and current of each solar string at this moment Lo...

Page 5: ...guring the system display Backlight When auto mode is selected the display will switch off after it has not been used for two minutes When always on is selected the display will never switch off Displ...

Page 6: ...ser selectable relay please configure relay 1 or 2 via a separate configuration option The following system conditions are available None Alarm is not used default Grid voltage Set trip level to activ...

Page 7: ...e deactivated Activation delay delay time in seconds before the alarm will be activated between 0 and 100 seconds Deactivation delay delay time in seconds before the alarm will be deactivated between...

Page 8: ...e how much power is connected as additional load to be switched on in watts Activate on load support activates if the percentage of the defined power of the load is available as an energy surplus Deac...

Page 9: ...relay Set relay signal type Normal default user selectable relay is activated when switched on Pulse activates the user selectable relay for a defined duration of between 1 and 10 seconds when switche...

Page 10: ...ed the system complies with the EEG2012 regulations in Germany by limiting its grid output power to 70 of nominal power by default The limitation can be optimized by entering the installed solar power...

Page 11: ...tery specification sheet capacity value of the battery discharged in 10 hours Maximum depth of discharge DOD Enter the maximum depth of discharge allowed during a grid failure This defines the percent...

Page 12: ...ctly Incorrect settings can damage the batteries At fixed float the batteries are charged with a constant voltage This can be used in a backup application where batteries may be charged over a long pe...

Page 13: ...consumption percentage since at lower discharge powers more energy can be extracted from the battery If the maximum discharge power is set too low not all the available battery energy is used In an id...

Page 14: ...take up to 15 minutes depending on which modules will be updated During this period the system will not be operational The installation tool already includes the latest firmware versions so no intern...

Page 15: ...loc Solar power www hoppecke com Battery type Number of batteries Battery pack size C10 Ah Maximum charge current Bulk voltage Float voltage 6V 4 OPzV 250 4x 205 Ah 41 A 28 8 V 27 0 V 6V 5 OPzV 300 4x...

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