Neatech PROFESSIONAL REHAB Series Service Manual Download Page 147

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5.7.1

Fork with dump

Average needed
time:

10 min

Difficulty level:

Easy

Figure 118

•

Remove the castor. See section 5.3.1

•

Remove the cap shown in figure. Use a screwdriver as

a lever.

•

Unscrew the nut shown in figure. use a 19 mm open-

end wrench.

•

Substitute the fork with dump.

•

If desired, it is also possible to substitute only

bearings.

•

Mount the old castor. See section 5.3.1 .

SCREWDRIVER

OPEN-END

WRENCH

19 mm

Summary of Contents for PROFESSIONAL REHAB Series

Page 1: ...SERVICE MANUAL 2019 01 0 2...

Page 2: ......

Page 3: ...names EVO 3 EVO3 FWD EVO3 RWD EVO 3 FWD EVO 3 RWD satisfies the requirements laid down by the European Directive 93 42 according to the criteria for classification of Annex IX of this Directive it is...

Page 4: ...ydown 29 3 3 Speed limitations 30 3 4 List of adjustments 32 3 4 1 Version of the wheelchair with biomechanics movements 32 3 4 2 Version of the wheelchair without biomechanics movements 33 3 5 Seat d...

Page 5: ...ition Version without biomechanical movements 66 3 20 1 Standard support Depth and height 66 3 20 1 Retractable support Depth and height 67 3 21 Default position 68 4 USE OF THE PRODUCT 69 4 1 Rnet 80...

Page 6: ...7 9 Joystick 154 5 7 10 Power module 156 5 7 11 Seating module 158 5 7 12 Castor light kit 161 5 7 13 Mudguard light kit 164 5 7 14 Bumpers for motors 166 5 7 15 Gyro module 168 5 7 16 Light module 17...

Page 7: ...ATIONS 198 6 1 Maximum user weight 199 6 2 Other provided information 200 6 3 Dimensions 201 6 3 1 Version with biomechanical movements 201 6 3 2 Version with biomechanical movements 202 7 Warranty te...

Page 8: ...nce of pinch hazard ELECTRICAL WARNING This symbol means presence of danger related to the presence of electrical energy Please pay special attention when this symbol is present INFORMATION This symbo...

Page 9: ...t on armrests ANTI TIP DEVICES Using anti tippers substantially reduces your risk of falling over which can cause serious injury The Anti Tippers will keep you from falling over but they will limit yo...

Page 10: ...nintended directions If any of these occur it could result in severe injury to you or others Electromagnetic radiation can damage the control system of your chair There is no way to know the effect on...

Page 11: ...nse in order to preserve his own safety The manufacturer declines all responsibility for any accidents occurring during the working with the product WARNING It is prohibited to use the product or its...

Page 12: ...ories or spare parts on the product Do not use the product in combination with other medical devices without first having considered any risk due to combination of more products MANUFACTURER For any n...

Page 13: ...r high engineering which allows it to offer a broader spectrum of choices than in the past it is a quality product that features an elegant design and performance Total length Total width Seat height...

Page 14: ...of the device is not damaged scratched bent etc Any fault or damage found must be immediately reported on the shipping documents and promptly communicated to the shipper 2 2 Unpacking Inside the box t...

Page 15: ...air is required please contact the manufacturer to have instructions and the most suitable version of the software In case of problems with this part of the software please contact the manufacturer So...

Page 16: ...reboot the wheelchair Press the Mode key until the OBP screen is reached For more information see Rnet manual Programming must be conducted only by qualified personnel with in depth knowledge of the w...

Page 17: ...the software it is required a Rnet Dongle made by Penny Giles and some special software Please contact the manufacturer for more information To know the latest version of wheelchair parameters and for...

Page 18: ...the latest version of RNET software please contact the manufacturer Please lunch setup application and follow showed indications Programming the wheelchair Drive parameters Figure 1 Start the applica...

Page 19: ...ad parameters from the wheelchair by clicking on the DOWN arrow Connect the Rnet Dongle to the PC and to the wheelchair For more information see Rnet manual Customize desired parameters When finished...

Page 20: ...ng the wheelchair CxSM programming Figure 3 Open the application FOCApp Figure 4 Click LOAD CONFIGURATION and select the desired FOC file Connect the Rnet Dongle to the PC and to the wheelchair For mo...

Page 21: ...O Sometimes it may occur an error In this case click GO again Click OK Figure 6 Wait for the upgrade to be finished During the operation the wheelchair may turn off When finished close the application...

Page 22: ...y start the application Figure 8 Click FILE OPEN and select the desired programming file or read parameters from the wheelchair by clicking on the DOWN arrow Connect the Rnet Dongle to the PC and to t...

Page 23: ...al and negative when the seat is tilted forward Absolute backrest angle D this is the angle between the backrest and the seat Backrest angle E this is the angle between the backrest and the chassis of...

Page 24: ...www neatech it 12 203 Figure 11 g F H m a...

Page 25: ...e joystick To select the desired function move the joystick left or right The number and the type of available function may change according to the specific customization of each wheelchair MOVE UP Mo...

Page 26: ...G5 Maximum Legrest Inclination NOT USED PG6 Legrest Length 36 30 50 PG3 Maximum Negative Tilt 0 0 PG7 Maximum Positive Tilt NOT USED PG8 User Weight NOT USED Table 1 Figure 12 Programming must be cond...

Page 27: ...backrest The movement stops when backrest angle E is greater than PG1 Maximum backrest angle When the movement stops you will hear a sound AXIS 1 PARAMETERS Parameter Default Range Parameter 1 NOT US...

Page 28: ...When the movement stops you will hear a sound MOVE DOWN You can lower rearward legrest The movement stops when legrest angle H is greater than PG2 Maximum Negative Legrest Angle or absolute legrest a...

Page 29: ...to Set correctly the value of parameter PG6 legrest length with the correct length of the legrest expressed in cm Do not use the legrest function on a non flat surface or near steps or obstacles WARN...

Page 30: ...when seat angle C is 45 If the seat is forward tilted the movement will stop when seat angle C is 0 When the movement stops you will hear a sound If during the movement backrest angle E will be great...

Page 31: ...3 AXIS 3 PARAMETERS Parameter Default Range Parameter 1 USED FOR LIFT FUNCTION AXIS 4 Parameter 2 USED FOR LIFT FUNCTION AXIS 4 Parameter 3 USED FOR LIFT FUNCTION AXIS 4 Parameter 4 USED FOR LIFT FUNC...

Page 32: ...www neatech it 20 203 3 2 4 AXIS 4 Lift Figure 17 For more information see section 3 1 B a D C E a g F m H a...

Page 33: ...of the PID Parameter 4 axis 3 is the k factor of the PID MOVE DOWN It is possible to lower the seat Previously to permit the movement the software check for any risk for the legrest to crash into the...

Page 34: ...it 22 203 AXIS 4 PARAMETERS Parameter Default Range Parameter 1 4 0 50 Parameter 2 2 0 50 Parameter 3 1 0 100 Setpoint forward 100 200 Setpoint rearward Parameter 4 105 0 100 k positive 100 200 k nega...

Page 35: ...in cm Figure 18 After this the seat will automatically go in the position shown in figure If the wheelchair is already forward tilted it will go directly in the position shown in figure If during the...

Page 36: ...tion shown in figure Figure 20 After this the wheelchair will go automatically in the default position shown in figure If the seat isn t forward tilted the wheelchair will go directly into the default...

Page 37: ...the legrest to crash into the floor If any risk is revelated the seat will automatically lift Seat angle C is 15 seat forward tilted It is possible to choose the angle of backrest from the seat P Use...

Page 38: ...ssible to bring the wheelchair in the default position If the seat is forward tilted firstly the wheelchair will go into the position shown in figure Figure 23 AXIS 6 PARAMETERS Parameter Default Rang...

Page 39: ...revelated the seat will automatically lift Seat is forward tilted of 25 It is possible to choose the absolute backrest angle R Use Parameter 1 to set the desired angle expressed in degrees It is poss...

Page 40: ...possible to bring the wheelchair in the default position If the seat is forward tilted firstly the wheelchair will go into the position shown in figure Figure 25 AXIS 7 PARAMETERS Parameter Default Ra...

Page 41: ...d in cm Figure 26 After this the seat will automatically go in the default position shown in figure MOVE DOWN It is possible to bring the wheelchair in the default position If the seat is forward tilt...

Page 42: ...igure 28 The wheelchair is considered in BAND 1 when one of following conditions occurs the height of seat is higher than the value set in Parameter 1 Axis 12 the angle of the seat is greater than the...

Page 43: ...www neatech it 31 203 Parameter Default Range Parameter 1 60 1 65 Parameter 2 200 2 250 Parameter 1 Parameter 3 20 0 25 Parameter 4 NOT USED Table 11 Figure 29...

Page 44: ...authorized service center Table 12 3 4 1 Version of the wheelchair with biomechanics movements Adjustment Section Type of operation Seat depth 3 5 C Service Armrests depth 3 6 B Assistant Armrests hei...

Page 45: ...on Type of operation Seat depth 3 13 B Assistant Backrest angle 3 14 B Assistant Armrests depth 3 15 B Assistant Armrests height 3 16 B Assistant Sidepad height 3 17 B Assistant Footplates height 3 18...

Page 46: ...5 M3 S042 V075 300 mm 485 mm 155 485 mm 500 mm 170 M4 S042 V071 30 0 mm 485 mcm 155 485 mm 520 mm 170 Table 15 WARNING It is needed to set separately left and right seat depth Always set them at the s...

Page 47: ...move the actuator SCREWDRIVER Figure 31 Loosen the 9 screws shown in figure 6 of them are on the right side of the wheelchair and the other 3 are on the left side of it Set the seat depth as desired T...

Page 48: ...hanical movements WHEELCHAIR SIZE A MIN VALUE A MAX VALUE S042 V401 S042 V403 200 mm 280 mm S042 V402 S042 V404 280 mm 360 mm Table 16 RIGHT AND LEFT SIDE It is possible to adjust separately left and...

Page 49: ...www neatech it 37 203 Figure 32 Loosen the 2 screws shown in figure Adjust the depth as desired Tighten again the screws ALLEN WRENCH 5 mm...

Page 50: ...NGE It is not easy to provide a range for this adjustment because there are too many configuration and possibilities Average needed time 5 min Difficulty level Easy WARNING As this adjustment is carri...

Page 51: ...n in figure ALLEN WRENCH 5 mm Figure 34 Adjust the bolt shown in figure in order to adjust armrests height Rotate it clockwise to rise the armrest and counterclockwise to lower it When finished tighte...

Page 52: ...RANGE It is not easy to provide a range for this adjustment because there are too many configuration and possibilities Average needed time 5 min Difficulty level Easy RIGHT AND LEFT SIDE It is possib...

Page 53: ...www neatech it 41 203 Figure 36 Rotate the screw shown in figure clockwise to lower the armrest or rotate it counterclockwise to rise the armrest...

Page 54: ...movements A POSSIBLE VALUES 12 24 36 Average needed time 5 min Difficulty level Easy RIGHT AND LEFT SIDE It is possible to adjust separately left and right side Figure 37 Unscrew the screw shown in fi...

Page 55: ...429 32 0 cm 40 0 cm S042 V430 35 0 cm 43 0 cm S042 V431 40 0 cm 48 0 cm Average needed time 5 min Difficulty level Easy RIGHT AND LEFT SIDE It is possible to adjust separately left and right side WARN...

Page 56: ...emove the 2 Seegers shown in figure Use a screwdriver as a lever Remove the cover SCREWDRIVER Figure 39 Loosen the 2 screws shown in figure Adjust the height as desired Tighten again the screws Mount...

Page 57: ...0 cm 55 0 cm M2 P2 S042 V380 M2 P2 S042 V389 45 0 cm 49 0 cm 53 0 cm 57 0 cm M3 P1 S042 V381 M4 P2 S042 V384 M3 P1 S042 V390 M4 P2 S042 V393 51 0 cm 55 0 cm 59 0 cm 63 0 cm M3 P2 S042 V382 M4 P3 S042...

Page 58: ...neatech it 46 203 Figure 40 Remove the backrest upholstery Unscrew the 4 screws shown in figure Adjust the height as desired Screw again the screws Mount again the backrest upholstery OPEN END WRENCH...

Page 59: ...sy to provide a range for this because there are too many configuration and possibilities Average needed time 5 min Difficulty level Easy 3 12 1 Standard support Depth Figure 41 Unscrew the 2 screws s...

Page 60: ...t the angle of the joystick simply acting on the two levers shown in figure Figure 42 3 12 2 Retractable support S045 V263 Depth Figure 43 Unscrew the 2 screws shown in figure Adjust the depth and the...

Page 61: ...MAX VALUE M1 S042 V073 300 mm 420 mm M2 S042 V074 300 mm 460 mm M3 S042 V075 300 mm 485 mm 485 mm 500 mm M4 S042 V071 30 0 mm 485 mcm 485 mm 520 mm Table 18 WARNING It is needed to set separately lef...

Page 62: ...atech it 50 203 Figure 44 Remove the backrest Loosen the 6 screws shown in figure Set the backrest according to the desired seat depth Tight again the 6 screws Mount again the backrest OPEN END WRENCH...

Page 63: ...95 95 or 100 100 or 105 105 or 1110 110 or 115 115 or 120 Angle adjustable with pistons See section 3 14 1 WARNING It is needed to set separately left and right backrest angle Always set two parts of...

Page 64: ...re Set the position of the hardware highlighted in figure according to the desired backrest angle Screw again screws OPEN END WRENCH 10 mm ADDITIONAL ADJUSTMENT After adjusted the angle of backrest as...

Page 65: ...able backrest with pistons WARNING It is needed to set separately left and right backrest angle Always set two parts of backrest at the same manner Average needed time 5 min Difficulty level Easy BACK...

Page 66: ...w neatech it 54 203 Figure 47 Unscrew the 4 screws shown in figure Set the position of the hardware highlighted in figure according to the desired backrest angle Screw again screws OPEN END WRENCH 10...

Page 67: ...a range for adjustment of armrests depth because there are too many configuration and possibilities RIGHT AND LEFT SIDE It is possible to adjust separately left and right armrest Average needed time...

Page 68: ...ure 49 Loosen the lever shown in figure and remove the armrest Figure 50 Loosen the 2 screws shown in figure and set the depth of armrest clamp as desired Tighten again the 2 screws and put back the a...

Page 69: ...www neatech it 57 203 ADDITIONA ADJUSTMENT Moreover it is possible to adjust armrest depth unscrewing the 2 screws shown in figure with a 4 mm allen wrench Figure 51...

Page 70: ...MIN VALUE A MAX VALUE 230 mm 300 mm RIGHT AND LEFT SIDE It is possible to adjust separately left and right armrest Average needed time 5 min Difficulty level Easy SIDEPAD JOYSTICK AND ARMREST HEIGHT...

Page 71: ...www neatech it 59 203 Figure 52 Loosen the 2 screws shown in figure Set the armrest according to the desired height Tight again the 2 screws ALLEN WRENCH 4 mm...

Page 72: ...adjustment of sidepad because there are too many configuration and possibilities RIGHT AND LEFT SIDE It is possible to adjust separately left and right sidepad SIDEPAD JOYSTICK AND ARMREST HEIGHT It i...

Page 73: ...E Please be sure that the chosen position doesn t represent an obstacle for armrest Figure 53 Figure 54 Unscrew the 2 screws shown in figure and set the position of sidepad as desired Screw again the...

Page 74: ...0 cm 17 5 cm 20 0 cm 22 5 cm 25 0 cm 27 5 cm 30 0 cm 32 5 cm 35 0 cm 37 5 cm 40 0 cm Angle adjustable 15 0 cm 17 5 cm 20 0 cm 22 5 cm 25 0 cm 27 5 cm 30 0 cm 32 5 cm 35 0 cm 37 5 cm RIGHT AND LEFT SID...

Page 75: ...e 6 mm allen wrench while holding the nut behind with the 13 mm open end wrench Repeat the operation for both left and right side of the wheelchair Set the position of the footplate according to desir...

Page 76: ...e a range for adjustment of footrests because there are too many configuration and possibilities In any case it is always possible to choose between 3 different depth RIGHT AND LEFT SIDE It is possibl...

Page 77: ...of the footplate according to desired angle Tighten again the screws Tighten again the screws ALLEN WRENCH 4 mm Depth adjustment Figure 57 Unscrew the 2 screws shown in figure Set the position of the...

Page 78: ...de a range for this because there are too many configuration and possibilities Average needed time 5 min Difficulty level Easy 3 20 1 Standard support Depth and height Figure 58 Unscrew the 2 screws s...

Page 79: ...t the angle of the joystick simply acting on the two levers shown in figure Figure 59 3 20 1 Retractable support Depth and height Figure 60 Unscrew the 2 screws shown in figure Adjust the depth and th...

Page 80: ...sition Default position means that all adjustable parts of the wheelchair are set in the most stable and safe configuration ADJUSTABLE PARTS VALUE NOTES Seat angle 0 Backrest angle 90 Legrest angle 90...

Page 81: ...transfer distance Also be certain the wheel locks are engaged to prevent the wheels from moving Do not let children use the wheelchair without supervision INFORMATION The product is not intended to b...

Page 82: ...of the age of the passenger The wheelchair is not designed for weight training and is unsafe for use as a seat while weight training Do not lean over the top of the back upholstery to reach objects f...

Page 83: ...set the seating system to default position It is better to use a drive profile with low speed Figure 61 Dealing with downhill When facing a downhill road it is recommended to set the seating system to...

Page 84: ...Don t use the wheelchair down or up a hazardous incline if the surface is covered with snow ice or the surface is uneven WARNING The stopping distance on slopes can be significantly greater than on l...

Page 85: ...rk environments Don t use the wheelchair in dark environments without lights turned on Pelvic belt The wheelchair has the predisposition for a pelvic belt Pelvic belt is only design to position the us...

Page 86: ...e wheelchair with a user on board Do not lift the wheelchair grabbing the legrests If you really need to lift the wheelchair it is suggested to grab it with the help of at least one other people Grab...

Page 87: ...ion to navigate all working mode of the wheelchair For example it is possible to choose between drive and seat function PROFILE As default in the wheelchair they are saved some different drive profile...

Page 88: ...TION Set time Use this function to set the time shown on the display Distance Use this function to see total and partial distance made with the wheelchair It is also possible to reset partial distance...

Page 89: ...rn off the wheelchair Then you can act on the release lever shown in Figure When the brakes are released it is not possible to drive the wheelchair Figure 67 UNLOCKED LOCKED LOCKED UNLOCKED WARNING Wh...

Page 90: ...neatech it 78 203 WARNING The drive system should be re engaged before an occupant is left unattended or attempts to operate the wheelchair WARNING Always act on both left and right manual release lev...

Page 91: ...bility to a forward facing position Always use ISO 10542 1 approved Wheelchair Tiedown and Occupant Restraint Systems which are suitable for the weight of the wheelchair or Dahl docking Wheelchair use...

Page 92: ...AS ARMRESTS OR WHEELS PROPER BELT RESTRAINT FIT BELT RESTRAINTS SHOULD MAKE FULL CONTACT WITH THE SHOULDER CHEST AND PELVIS AND PELVIC BELTS SHOULD BE POSITIONED LOW ON THE PELVIS NEAR THE THIGH ABDO...

Page 93: ...ench Repeat operation for both left and right side of the wheelchair ALLEN WRENCH 5 mm Figure 71 Moreover chest belt must be fixed in the upper part of the backrest Firstly mount the fixing plate as s...

Page 94: ...nstructions in the manual are followed Particularly it may exist some options or accessories that are not compatible with the use of the wheelchair as a seat in a motor vehicle or it may exist some ac...

Page 95: ...with the ATD restrained by both pelvic and shoulder belts WARNING Both pelvic and shoulder belt should be used to reduce the possibility of head and chest impacts with vehicle components WARNING In o...

Page 96: ...ents specified in ISO 7176 19 2008 WARNING The wheelchair should be inspected by a manufacturer s representative before reuse following involvement in any type of vehicle collision WARNING Alterations...

Page 97: ...neatech it 85 203 WARNING Care should be taken when applying the occupant restraint to position the seatbelt buckle so that the release button will not be contacted by wheelchair components during a c...

Page 98: ...ts marked with the symbol shown in figure Figure 73 Use the tie down points marked with the symbol shown in figure Hook the wheelchair in 4 points two in the front part and two in the rear part Figure...

Page 99: ...s should form angles shown below PREFERRED ANGLES OF FRONT WHEELCHAIR TIE DOWN STRAPS Figure 75 PREFERRED ANGLES OF REAR WHEELCHAIR TIE DOWN STRAPS Figure 76 WARNING Always use four tie down straps 40...

Page 100: ...ht up until the lock plate is either fully engaged or else the wheelchair is removed from the docking station As an indication that the wheelchair is properly secured the warning tone will cease the r...

Page 101: ...lock mechanisme which makes it impossible to reverse If this happens repeat above ulocking procedure Figure 78 CONTACT INFORMATION For more information contact the manufacturer of the wheelchair or th...

Page 102: ...lation of the Dahl Docking station must be carried out by a registered car adaptation company by a qualified and experienced technician fitter CONTACT INFORMATION For ordering the Dahl Docking station...

Page 103: ...www neatech it 91 203 Figure 80 Remove batteries For more information see section 4 7 1 Remove the plate shown in figure...

Page 104: ...neatech it 92 203 Figure 81 In the bottom of battery box there are globally 8 holes 5 of them must be used to mount the nuts of Dahl kit 502210 Choose one of two possibilities shown in figure A or B...

Page 105: ...www neatech it 93 203 Figure 82 Place nuts provided into the DAHL kit 502210 in the 5 chosen holes with recess down Lock plate A and spacer B as shown in figure...

Page 106: ...olts will not be strong enough If necessary cut the screws not to interfere with the battery LOCTITE is a registered mark of Henkel AG Company KGaA Mount again the plate previously removed The purpose...

Page 107: ...the desired function move the joystick left or right The number and the type of available function may change according to the specific customization of each wheelchair MOVE UP Move the joystick forwa...

Page 108: ...s possible to lower legrest The movement stops before the legrest crashes into the chassis In any case an authorized service center is able to choose the angle where the movement stops When the moveme...

Page 109: ...wo different actuators at the same time it is needed a sophisticated software to adjust the speed of these two actuators This software can be fine tuned by an authorized service center during the set...

Page 110: ...nt to not use the legrest function on a non flat surface or near steps or obstacles AXIS 5 REHAB Figure 88 Figure 89 Figure 90 MOVE UP The wheelchair will go in lay down position and then in the posit...

Page 111: ...eelchair will go automatically into the position shown in Figure 91 An authorized service center is able to adjust the angles shown in figure When the movement stops you will hear a sound MOVE DOWN it...

Page 112: ...hair will go automatically into the position shown in Figure 93 An authorized service center is able to adjust the angles shown in figure When the movement stops you will hear a sound MOVE DOWN it is...

Page 113: ...ir will go automatically into the position shown in Figure 95 An authorized service center is able to adjust the angles shown in figure When the movement stops you will hear a sound MOVE DOWN it is po...

Page 114: ...rcuit OFF ON Figure 97 Figure is taken having the wheelchair on the front and shows the position ON and OFF of the switch If the power chair suddenly stops use the switch to connect again batteries to...

Page 115: ...ww neatech it 103 203 If the switch operates often this means that there is a major electrical fault The cause of fault should be checked carefully For more information please contact the manufacturer...

Page 116: ...uct CHARGER SPECIFICATION 24 V MIN 6 A MAX 10 A Charge profile for AGM batteries Connect the power cord to a power supply 230 V Connect the cable to the joystick as shown in Figure RNET Figure 98 When...

Page 117: ...such as remaining battery power battery state of aging and temperature However the approximate charging time is about 12 hours Battery charging should be done in well ventilated environments Never cha...

Page 118: ...ion follow these instructions It is possible to store the wheelchair in a place with a temperature between 20 C and 45 C Turn off the wheelchair Turn off the main switch See section 4 5 WARNING If you...

Page 119: ...gure 100 Unplug the connectors shown in figure Figure 101 Unscrew the 4 screws shown in figure Remove the metalsheet with mounted modules It is not necessary to unplug any wires Pull away the batterie...

Page 120: ...108 203 Figure 102 Unscrew the 4 screws shown in figure WARNING Batteries are mounted in a metal enclosure Total weight is about 40 kg Please do not remove batteries from their enclosure Please pay sp...

Page 121: ...transported in the storage compartment of the vehicle even without any package The unoccupied wheelchair can be also shipped via air If it is necessary to ship the wheelchair it is very important to...

Page 122: ...void prolonged contact of the wheelchair with water It may cause oxidation of the metal parts Avoid long exposure of the wheelchair to direct sunlight WARNING Any work on the wheelchair must be perfor...

Page 123: ...ion 4 2 Before each use B Assistant Check that no wires are in the way for the movements of the chair Before each use B Assistant Check the charge of batteries Daily A User Clean the wheelchair Weekly...

Page 124: ...www neatech it 112 203 5 3 Tire puncture 5 3 1 User information Traction wheels Figure 104 Lift the wheelchair Unscrew the 4 screws shown in figure Remove the wheel ALLEN WRENCH 6 mm...

Page 125: ...ame time two allen wrenches Remove the castor ALLEN WRENCH 5 mm ALLEN WRENCH 5 mm Contact an authorized service center for the repair or the substitution of the damaged wheel When the authorized servi...

Page 126: ...s of the castor in holes A With wheels 3 00 8 it is necessary to mount the screws of the castor in holes B Figure 106 5 3 2 Service information When the user requires assistance for a punctured wheel...

Page 127: ...ray 320x58 mm B R042 0121B Tire of traction wheel black 320x58 mm B R042 0121C Tire of traction wheel gray 360x80 mm B R042 0121D Tire of traction wheel black 360x80 mm B R042 0122A Tube of traction w...

Page 128: ...www neatech it 116 203 5 4 Wiring diagram Figure 107...

Page 129: ...www neatech it 117 203 A Power module W1 Battery pack and main switch W4 included in motor Motor 1 left W5 included in motor Motor 2 right W6 Connector block W1 W6 W4 W5...

Page 130: ...www neatech it 118 203 B Battery pack and main switch W1 Power module W3 W2 W7 W1...

Page 131: ...www neatech it 119 203 C Connector board W12 W13 W11 W10 W9 W8 W1...

Page 132: ...ator Actuator 1 W10 included in actuator Actuator 4 W11 included in actuator Actuator 3 W13 included in actuator Seating module INFORMATION Please note that wires W8 W9 W10 W11 have some yellow rings...

Page 133: ...N Please note that wire W12 has 1 red connector R 1 blue connector B and 4 white connectors The 4 white connectors have some yellow rings with numbers 1 2 3 4 Please connect them to the board as shown...

Page 134: ...www neatech it 122 203 D Seating module and gyro W13 Connector board W14included in actuator Connector block W15 W14 W13...

Page 135: ...4 big connector and 3 smaller ones Each big connector has a yellow ring with numbers 1 2 3 4 to identify wires Each small connector has a yellow ring with numbers 2 3 4 to identify wires Please conne...

Page 136: ...www neatech it 124 203 E Light module and lights W16 Lights LH W17included in actuator Lights RH W18 Connector block l W18 W17 W16...

Page 137: ...www neatech it 125 203 F Connector block W19 Joystick W6included in actuator Power module W14 Seating module W18 Light module l c W18 W19 W14 W6...

Page 138: ...www neatech it 126 203 5 5 Batteries replacement Figure 111 Unscrew the 4 screws shown in figure Remove the cover ALLEN WRENCH 3 mm...

Page 139: ...gure 112 Unplug the connectors shown in figure Figure 113 Unscrew the 4 screws shown in figure Remove the metalsheet with mounted modules It is not necessary to unplug any wires Pull away the batterie...

Page 140: ...www neatech it 128 203 Figure 114 Pull away batteries WARNING Batteries are mounted in a metal enclosure Total weight is about 40 kg Please do not remove batteries from their enclosure...

Page 141: ...www neatech it 129 203 Figure 115 Unscrew the 4 screws shown in figure Remove the metallic handle ALLEN WRENCH 3 mm...

Page 142: ...tech it 130 203 Figure 116 Remove cables from the batteries Mount new batteries following instructions in reverse order ALLEN WRENCH 5 mm WARNING Each battery weights about 18 kg Please pay special at...

Page 143: ...sheets useful to reduce short circuit risk When placing back batteries please be sure that they are correctly fixed in their proper place Figure 117 BATTERIES SPECIFICATION 2 x 12 V 50 Ah GEL Type MA...

Page 144: ...Before dispensing it the product must be cleaned and subjected to maintenance The operating instructions are included in this manual and must also be provided when the product is passed on WARNING Thi...

Page 145: ...e for castor B R042 0133 Tube for castor B R042 0134 Fork with dump B R042 0135 Bearings B R042 0136 Spring kit for castor B R042 0140 Antitip wheel A R042 0150 Cover A A R042 0160 Cover B A R042 0170...

Page 146: ...B R042 0360 Backrest actuator A R042 0371 Backrest cover A R042 0372 Ruler for armrest adjustment B R042 0373 Joint for armrest A R042 0380 Armrest A R042 0390 Connector and sensor board B Table 23 S...

Page 147: ...the castor See section 5 3 1 Remove the cap shown in figure Use a screwdriver as a lever Unscrew the nut shown in figure use a 19 mm open end wrench Substitute the fork with dump If desired it is also...

Page 148: ...xis shown in figure Unscrew the nut shown in figure use a 19 mm open end wrench SCREWDRIVER INFORMATION In order to facilitate this operation it is possible to press the shock absorber for example wit...

Page 149: ...wn in figure Remove the axis shown in figure Remove the axis shown in figure Unscrew the nut shown in figure use a 19 mm open end wrench Code Description Type of operation Notes R042 0134 Fork with du...

Page 150: ...R042 0134 134 1 R042 0134 133 1 R042 0134 130 1 R042 0134 129 2 R042 0134 128 1 R042 0134 127 1 R042 0134 126 2 R042 0134 125 1 R042 0134 124 1 R042 0134 123 1 R042 0134 122 1 R042 0134 121 1 R042 013...

Page 151: ...Antitip wheels Average needed time 5 min Difficulty level Easy Figure 123 Unscrew the screws shown in figure Substitute the wheel Screw the new screws Repeat operations for both left and right side o...

Page 152: ...www neatech it 140 203 Code Description Type of operation Notes R042 0140 Antitip wheel A Figure 124 Code ID Quantity R042 0140 1 1 R042 0140 2 2...

Page 153: ...afety perform this operation it is necessary to activate some powered seat functions In case of problems with the seating system please contact the manufacturer Figure 125 Lift the seat and raise legr...

Page 154: ...www neatech it 142 203 Code Description Type of operation Notes R042 0150 Cover A A Figure 126 Code ID Quantity R042 0150 172 1 R042 0150 371 4...

Page 155: ...www neatech it 143 203 5 7 4 Cover B Average needed time 5 min Difficulty level Easy Figure 127 Unscrew the screws shown in figure Substitute the cover Screw the new screws ALLEN WRENCH 3 mm...

Page 156: ...www neatech it 144 203 Code Description Type of operation Notes R042 0160 Cover B A Figure 128 Code ID Quantity R042 0160 382 1 R042 0160 383 4...

Page 157: ...f problems with the seating system please contact the manufacturer Figure 129 Lift the seat Remove the traction wheel See section 5 3 1 Remove the cover A See section 5 7 3 Remove the light module See...

Page 158: ...on Notes R042 0170 Motor B Figure 130 Code ID Quantity R042 0170 202 1 R042 0170 203 1 R042 0170 376 4 R042 0170 385 1 R042 0170 14 1 WARNING When performing this operation it is necessary to reprogra...

Page 159: ...rder to safety perform this operation it is necessary to activate some powered seat functions In case of problems with the seating system please contact the manufacturer Figure 131 Remove the cover A...

Page 160: ...ch If desired substitute also the fuse PCB Screw again the nuts paying special attention to wires positioning For more information see 5 4 Mount the old plastic cap following instructions in reverse o...

Page 161: ...tion Notes R042 0180 Main switch B R042 0181 lever for main switch A R042 0182 Fuse PCB B Figure 133 Code ID Quantity R042 0180 83 2 R042 0180 357 4 R042 0180 365 6 R042 0180 82 1 R042 0181 82 only le...

Page 162: ...evel Easy Figure 134 Unscrew the 2 screws shown in figure Remove the joystick ALLEN WRENCH 4 mm Figure 135 Unscrew the 2 screws shown in figure Unscrew the 2 screws shown in figure Substitute the joys...

Page 163: ...R042 0190A Standard joystick support A Figure 136 Code ID Quantity R042 0190 A 76 1 R042 0190 A 107 2 R042 0190 A 114 2 R042 0190 A 336 1 R042 0190 A 337 1 R042 0190 A 338 1 R042 0190 A 339 1 R042 019...

Page 164: ...e 5 min Difficulty level Easy Figure 137 Unscrew the 2 screws shown in figure Remove the joystick ALLEN WRENCH 3 mm Figure 138 Unscrew the 2 screws shown in figure Substitute the joystick support Moun...

Page 165: ...de Description Type of operation Notes R042 0190B Retractable joystick support A Figure 139 Code ID Quantity R042 0190B 63 1 R042 0190B 64 1 R042 0190B 65 4 R042 0190B 107 2 R042 0190B 114 2 R042 0190...

Page 166: ...sy Standard joystick support Figure 140 Unscrew the 2 screws shown in figure Substitute the joystick ALLEN WRENCH 4 mm Retractable joystick support Figure 141 Unscrew the 2 screws shown in figure Unsc...

Page 167: ...www neatech it 155 203 Code Description Type of operation Notes R042 0200 Standard joystick support Joystick A Figure 142 Code ID Quantity R042 0200 91 1...

Page 168: ...y to activate some powered seat functions In case of problems with the seating system please contact the manufacturer Figure 143 Lift the seat Unscrew the screws shown in figure Unplug cables For more...

Page 169: ...tion Type of operation Notes R042 0210 Power module B Figure 144 Code ID Quantity R042 0210 117 1 R042 0210 374 2 WARNING When performing this operation it is necessary to reprogram the wheelchair For...

Page 170: ...ver B See section Unscrew the 2 screws shown in figure 5 7 4 Unscrew the screws shown in figure Unplug the connector shown in figure For more information see section 5 4 Figure 146 Unscrew the 4 screw...

Page 171: ...www neatech it 159 203 Figure 147 Unscrew the screws shown in figure Substitute the seating module Mount the new module following instructions in reverse order ALLEN WRENCH 3 mm...

Page 172: ...f operation Notes R042 0220 Seating module B Figure 148 Code ID Quantity R042 0220 89 1 R042 0220 373 2 R042 0220 ND cable 1 WARNING When performing this operation it is necessary to reprogram the whe...

Page 173: ...12 Castor light kit Average needed time 10 min Difficulty level Easy Figure 149 Unscrew the screws shown in figure If desired substitute the cover ALLEN WRENCH 3 mm Figure 150 Unscrew the glass shown...

Page 174: ...gure 151 Unscrew the screw shown in figure Substitute the parts shown in figure ALLEN WRENCH 3 mm Code Description Type of operation Notes R042 0250 Kit light for castor A R042 0251 Light for castor A...

Page 175: ...eatech it 163 203 Figure 152 Code ID Quantity R042 0250 162 1 R042 0250 288 1 R042 0250 291 1 R042 0250 305 1 R042 0250 308 1 R042 0250 429 1 R042 0250 704 3 R042 0250 708 2 R042 0521 162 1 R042 0252...

Page 176: ...Mudguard light kit Average needed time 10 min Difficulty level Easy Figure 153 Unscrew the glass shown in figure Unplug the light Figure 154 Unscrew the screw shown in figure Substitute the parts show...

Page 177: ...ion Notes R042 0270B Mudguard kit RH A R042 0270A Mudguard kit LH A R042 0271 Light for mudguard A Figure 155 Code ID Quantity R042 0270 164 1 R042 0270 309 1 R042 0270 312 1 R042 0270 315 1 R042 0270...

Page 178: ...ors Average needed time 10 min Difficulty level Easy Figure 156 Unscrew the screws shown in figure Substitute the bumper for motor Substitute the bumper for motor Repeat operations for both left and r...

Page 179: ...www neatech it 167 203 Code Description Type of operation Notes R042 0280 Bumpers for motors B Figure 157 Code ID Quantity R042 0280 181 2 R042 0280 374 4 4 1 1...

Page 180: ...58 Remove the cover B See section Unscrew the 2 screws shown in figure 5 7 4 Unplug the connector shown in figure For more information see section 5 4 Figure 159 Unscrew the 4 screws shown in figure R...

Page 181: ...Unscrew the screw shown in figure using a allen wrench while holding the nut behind with a open end wrench Substitute the gyro module Mount the new module following instructions in reverse order ALLEN...

Page 182: ...tion Notes R042 0290 Gyro module B Figure 161 Code ID Quantity R042 0290 91 1 R042 0290 369 1 R042 0290 375 1 R042 0290 ND cable 1 WARNING When performing this operation it is necessary to reprogram t...

Page 183: ...In order to safety perform this operation it is necessary to activate some powered seat functions In case of problems with the seating system please contact the manufacturer Figure 162 Lift the seat...

Page 184: ...s See section 4 7 1 Unscrew the nut shown in figure OPEN END WRENCH 10 mm Figure 164 Inside the battery housing there are 4 screws Unscrew them to remove the light module Mount the new module followin...

Page 185: ...tion Type of operation Notes R042 0300 Light module B Figure 165 Code ID Quantity R042 0300 89 1 R042 0300 375 4 WARNING When performing this operation it is necessary to reprogram the wheelchair For...

Page 186: ...www neatech it 174 203 5 7 17 Legrest cover Average needed time 5 min Difficulty level Easy Figure 166 Remove the seeger shown in figure Use a screwdriver as a lever Substitute the cover SCREWDRIVER...

Page 187: ...www neatech it 175 203 Code Description Type of operation Notes R042 0311 Legrest cover A Figure 167 Code ID Quantity R042 0311 320 1 R042 0311 363 2...

Page 188: ...erage needed time 5 min Difficulty level Easy Figure 168 Remove legrest cover See section 5 7 17 Remove the seeger shown in figure Use a screwdriver as a lever Remove axis shown in figure Unplug cable...

Page 189: ...e 169 Code ID Quantity R042 0313 86 1 WARNING In order to facilitate this operation it could be needed to move actuator independently from the seating system of the wheelchair WARNING When performing...

Page 190: ...me 10 min Difficulty level Easy Figure 170 Remove legrest cover See section 5 7 17 Remove footplate See section 5 7 21 Unscrew the screws shown in figure ALLEN WRENCH 4 mm Figure 171 Substitute parts...

Page 191: ...st 27 32 cm B R042 0314G Excursion metalsheet for legrest 30 38 cm B R042 0314H Excursion metalsheet for legrest 38 46 cm B Figure 172 Code ID Quantity R042 0314 240 1 1 R042 0314 241 1 1 R042 0314 37...

Page 192: ...el Easy Figure 173 Remove legrest cover See section 5 7 17 Remove footplate See section 5 7 21 Remove the excursion metalsheet for legrest See section Errore L origine riferimento non stata trovata Un...

Page 193: ...www neatech it 181 203 Figure 174 Unscrew the screw shown in figure ALLEN WRENCH 4 mm Figure 175 Unscrew the screw shown in figure Substitute the spring ALLEN WRENCH 4 mm...

Page 194: ...www neatech it 182 203 Code Description Type of operation Notes R042 0315 Legrest spring B Figure 176 Code ID Quantity R042 0315 238 1 R042 0315 239 1 R042 0315 375 1 R042 0315 376 1 R042 0315 379 1...

Page 195: ...www neatech it 183 203 5 7 21 Footplate Average needed time 5 min Difficulty level Easy Figure 177 Remove seeger shown in figure Use a screwdriver as a lever Substitute footplate SCREWDRIVER...

Page 196: ...www neatech it 184 203 Code Description Type of operation Notes R042 0320 Footrest A Figure 178 Code ID Quantity R042 0320 316 1 R042 0320 363 2...

Page 197: ...ALL DOWN WARNING When removing the seeger of actuator the seating system is free to fall down Its weight is more than 10 kg Please pay special attention and adopt each opportune precaution to avoid th...

Page 198: ...r shown in figure Remove axis shown in figure Unplug the actuator Substitute the actuator SCREWDRIVER Code Description Type of operation Notes R042 0330 Tilt actuator B Figure 180 Code ID Quantity R04...

Page 199: ...ALL DOWN WARNING When removing the seeger of actuator the seating system is free to fall down Its weight is more than 10 kg Please pay special attention and adopt each opportune precaution to avoid th...

Page 200: ...r shown in figure Remove axis shown in figure Unplug the actuator Substitute the actuator SCREWDRIVER Code Description Type of operation Notes R042 0340 Tilt actuator B Figure 182 Code ID Quantity R04...

Page 201: ...Easy WARNING When performing this operation it is necessary to reprogram the wheelchair For more information see section 2 1 2 Figure 183 Remove the 3 Seegers shown in figure Use a screwdriver as a le...

Page 202: ...www neatech it 190 203 Code Description Type of operation Notes R042 0360 Backrest actuator A Figure 184 Code ID Quantity R042 0360 87 1 R042 0360 233 1 R042 0360 363 3...

Page 203: ...25 Backrest cover Average needed time 5 min Difficulty level Easy Figure 185 Substitute the cover shown in figure Code Description Type of operation Notes R042 0371 Backrest cover A Figure 186 Code I...

Page 204: ...t 192 203 5 7 26 Ruler for armrest adjustment Average needed time 10 min Difficulty level Easy Figure 187 Unscrew the screw shown in figure ALLEN WRENCH 4 mm Figure 188 Unscrew the part shown in figur...

Page 205: ...hown in figure Code Description Type of operation Notes R042 0372 Ruler for armrest adjustment B Figure 190 Code ID Quantity R042 0372 309 1 R042 0372 310 1 R042 0372 311 1 R042 0372 312 1 R042 0372 3...

Page 206: ...3 5 7 27 Armrest joint Average needed time 10 min Difficulty level Easy Figure 191 Loosen the 2 screws shown in figure Substitute the armrest ALLEN WRENCH 5 mm Code Description Type of operation Notes...

Page 207: ...3 Figure 192 Code ID Quantity R042 0373 292 1 R042 0372 294 2 R042 0372 295 1 R042 0372 301 1 R042 0372 302 1 R042 0372 303 1 R042 0372 355 1 R042 0372 357 2 R042 0372 371 1 R042 0372 374 2 R042 0372...

Page 208: ...www neatech it 196 203 5 7 28 Armrest Average needed time 5 min Difficulty level Easy Figure 193 Loosen the 2 screws shown in figure Remove the armrest ALLEN WRENCH 5 mm...

Page 209: ...www neatech it 197 203 Code Description Type of operation Notes R042 0380 Armrest A Figure 194 Code ID Quantity R042 0380 298 1 R042 0380 300 1 R042 0380 375 3...

Page 210: ...7 EN 12184 2009 ISO 7176 8 Intended use The Evo3 wheelchair is intended to be used by those groups of users with temporary or permanent mobility difficulties confined to a sitting position who need to...

Page 211: ...www neatech it 199 203 6 1 Maximum user weight Seat width MAX 30 cm 50 kg 34 cm 80 kg 38 cm 80 kg 42 cm 80 kg Table 24...

Page 212: ...on of the wheelchair MAX 125 kg Dynamic stability 6 Static stability downhill 9 Static stability uphill 9 Static stability sideways 9 Seat plane angle 45 Effective seat depth MIN 30 0 cm MAX 52 0 cm E...

Page 213: ...6 3 1 Version with biomechanical movements A 300 mm 340 mm 380 mm 420 mm B 560 mm C 495 mm 535 mm 575 mm 615 mm G MIN 270 mm MAX 480 mm See section 3 10 H Wheels 320 46 0 cm Wheels 3 00 8 48 0 cm J F...

Page 214: ...mm 420 mm B 560 mm C 495 mm 535 mm 575 mm 615 mm D MIN 300 mm MAX 420 mm MIN 300 mm MAX 460 mm MIN 300 mm MAX 500 mm MIN 300 mm MAX 520 mm E 230 mm 300 mm G MIN 150 mm MAX 480 mm See section 3 18 H W...

Page 215: ...r workmanship The warranty doesn t cover parts subject to usury or damaged parts by overload misuse alterations and repairs made by unauthorized third parties from the manufacturer The warranty expire...

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Summary of Contents for PROFESSIONAL REHAB Series

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Neatech PROFESSIONAL REHAB Series, Service Manual

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