Neary 181 Service Manual Download Page 39

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- ORIGINAL INSTRUCTIONS -

DIAGRAM

NO. PART

NO.

DESCRIPTION

PARTS LIST CABINET ASSEMBLY 18527

1 ....................... B190809........................

10-24 x 1/2 Round Head Machine Screw

2 ....................... B251016........................

Button Head Socket Cap Screw 1/4-20 x 5/8 Long

3 ....................... B251216........................

Button HeadSocket Cap Screw 1/4-20 x 3/4 Long

4 ....................... B371201........................

Hex Head Cap Screw 3/8-16 x 3/4 Long

5 ....................... B371616........................

Button Head Socket Cap Screw 3/8-16 X 1 Long

6 ....................... B501601........................

Hex Head Cap Screw 1/2-13 x 1 Long

7 ....................... B502401........................

Hex Head Cap Screw 1/2-13 x 1-1/2 Long

8 .......................

J257100

........................

1/4-20 Hex Locknut

9 .......................

J371000

........................

3/8-16 Hex Nut

10 .....................

J501000

........................

1/2-13 Hex Nut

11 .....................

J502000

........................

1/2-13 Hex Jam Nut

12 ..................... H371202 .......................

Roll Pin 3/8 Diameter x 3/4 Long

13 ..................... H371602 .......................

Roll Pin 3/8 Diameter x 1 Long

14 .....................

K371501

........................ 3/8 Lockwasher

15 .....................

K501501

........................ 1/2 Lockwasher

16 ..................... R000483........................

Internal Tooth Lock Washer #10

17 ..................... R000536........................

Internal Tooth Lock Washer 1/4

18 ..................... R000553........................

Kep Nut 10-24

19 ..................... 18517 ............................

Tooling Bar Extension Weldment

20 ..................... 18518 ............................

Cross Slide Assembly

21 ..................... 18528 ............................

Cabinet Weldment

22 ..................... 18573 ............................

Tooling Bar Weldment

23 ..................... 3707601 ........................

Proximity Sensor only - 18MM DC

......................... 27168 ............................

Proximity Cord Assembly - Traverse Left Hand

24 ..................... 3707601 ........................

Proximity Sensor only - 18MM DC

......................... 27169 ............................

Proximity Cord Assembly - Traverse Right Hand

25 ..................... 3707009 ........................

Strain Relief - .27/.47 Cord Diameter

26 ..................... 3707029 ........................

Strain Relief - .19/.30 Cord Diameter

27 ..................... 3707093 ........................

Strain Relief - .43/.55 Cord Diameter

28 ..................... 3708419 ........................

Wave Spring - .78 ID

29 ..................... 3708421 ........................

Flatwasher - .75 ID x 1.0 OD x .075 Thick

30 ..................... 6109570 ........................

T - Knob Assembly - 3/8-16 x .75 Long

31 ..................... 27159 ............................

Carriage Support Plate

32 ..................... 3707595 ........................

Hole Plugl

33 ..................... 3706105 ........................

Decal Sheet - (Contains Multiple Decals)

34 ..................... 3708872 ........................

Patent Decal

......................... 3708461 ........................

Warning 3600 RPM min rating for Grinding Wheels.

35 ..................... 3706133 ........................

36 ..................... 3706134 ........................

37 ..................... 3706135 ........................

38 ..................... 3706136 ........................

Summary of Contents for 181

Page 1: ...AUTO INDEX SPIN RELIEF REEL MOWER GRINDER Patent No 6 010 394 6 290 581 6 685 544 SERVICE MANUAL YOU MUST THOROUGHLY READ AND UNDERSTAND ALL MANUALS BEFORE OPERATING THE EQUIPMENT PAYING PARTICULAR ATTENTION TO THE WARNING SAFETY INSTRUCTIONS ...

Page 2: ...nit Accidents occur often on machines that are used by someone who has not read the operators manual and is not familiar with the equipment If you do not have an operators manual or current production safety signs contact the manufacturer or your dealer immediately The equipment is designed for one man operation Never operate the equipement with anyone near or in contact with any part of the grind...

Page 3: ... as damage to the grinder Read the operators manual before operating this equipment Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustments and operating procedures before attempting to operate the equipment Replacement manuals can be obtained from your selling dealer or the manufacturer The equipment you have purcha...

Page 4: ...DO NOT OPERATE GRINDER WHEN UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE WRENCHES AND OTHER TOOLS 3 KEEP WORK AREA CLEAN 4 DON T USE IN DANGEROUS ENVIRONMENT Don t use Grinder in damp or wet locations Machine is for indoor use only Keep work area well lit 5 KEEP ALL VISITORS AWAY All visitors should be kept a safe distance from work area 6...

Page 5: ...XCEED MAXIMUM OPERATING SPEED established for the wheel 4 DON T use mounting flanges on which the bearing surfaces ARE NOT CLEAN FLAT AND FREE OF BURRS 5 DON T TIGHTEN the mounting nut excessively 6 DON T grind on the SIDE OF THE WHEEL see Safety Code B7 2 for exception 7 DON T start the machine until the WHEEL GUARD IS IN PLACE 8 DON T JAM work into the wheel 9 DON T STAND DIRECTLY IN FRONT of a ...

Page 6: ... winch and the load Carefully Read all the instructions below before attempting to operate or service your winch Failure to comply with instructions could result in personal injury death and or property damage 15 INSPECT WIRE ROPE FREQUENTLY A frayed wire rope with broken strands should be replaced immediately Never replace the wire rope with rope of any kind or with wire rope other than the type ...

Page 7: ...roper outlet and circuit installed by a qualified electrician ALWAYS PROVIDE A PROPER ELECTRICAL GROUND FOR YOUR MACHINE AN IMPROPER CONNECTION CAN CAUSE A DANGEROUS ELECTRICAL SHOCK IF YOU ARE UNSURE OF THE PROPER ELECTRICAL GROUNDING PROCEDURE CONTACT A QUALIFIED ELECTRICIAN UNPLUG THE EQUIPMENT PRIOR TO DOING ANY SERVICE ON THIS EQUIPMENT FAIL URE TO REMOVE POWER TO THIS EQUIPMENT BEFORE SERVIC...

Page 8: ...will contact the manufacturer if necessary Throughout this manual we refer to torque requirements as firmly tighten or the like For more specific torque values refer to the information below Bolts Going Into a Nut or Into a Thread Hole in Steel Refer to the table at the right Bolts Going Into a Thread Hole In Aluminum Use the Grade 2 values in the table at the right Socket Head Screws Going Into a...

Page 9: ... 5 After all three linear bearings are secured to the carriage check for correct bearing tension The bearing tension is correct when you try to lift the carriage and can feel no carriage movement If there is movement this means there is up and down free play The most dependable method of checking free play is to use a magnetic base dial indicator attached to the traverse frame weldment and a beari...

Page 10: ... from the operator position Adjust the remaining gib screws as you move the carriage THE CARRIAGE MUST BE OVER THE GIB SCREW WHEN IT IS ADJUSTED OR IT MAY BE OVERTIGHTENED FIG 4 SPIN GRINDING ATTACHMENT ADJUSTMENT The tension on the height adjustment screw can be adjusted by turning the adjustment setscrew See FIG 3 If the screw moves during grinding increase the tension on the screw with the adju...

Page 11: ...ished surface OR REPLACE WITH A NEW SHAFT STEP 6 Coat shaft with Never Seez and re install the shaft through the Support Cross Slide Block and the three Locking studs The shaft must move freely inside the Cross Slide Block before reassembling STEP 7 Retighten the nuts at the end of the locking stud to lock shaft in place STEP 8 Reinstall the Handwheel by snugging the setscrew to the flat located o...

Page 12: ... to move the tip Do not set the adjustment at less than 10 2 5 mm The 10 2 5 mm setting allows slippage in a jam situation and damage can occur if this adjustment is set too narrow CAUTION SHOULD BE USED AS ADJUSTING THE TIP WILL AFFECT THE SLIP LOAD AND COULD DAMAGE THE CLAMP TIP BELT OR TRAVERSE DRIVE SYSTEM FIG 8 FIG 9 TRAVERSE BELT TENSION To adjust the tension on the traverse belt tighten the...

Page 13: ...and reverse the direction of the carriage at each end of the rails a distance of 4 mm 156 to 6 mm 234 needs to be maintained between the proximity sensing bracket and the proximity switch See FIG 11 NOTE The light on proximity switch activates when metal crosses over sensing part of the switch FIG 11 FIG 10 BELT DEFLECTION 12 3mm WITH 10 LBS 4 5 Kg LOAD NOTE SHOWN WITH BELT GUARD REMOVED NEVER OPE...

Page 14: ...roperly loosen the set screw in the indicator mounting casting and adjust accordingly See FIG 12 Tighten dial indicator set screw enough to lightly hold the indicator in place Never overtighten so plunger does not have free travel SET UP GAUGE ADJUSTMENT There should be no backlash in the fine adjustment screw on the set up gauge slide See FIG 13 If necessary adjust hex nut until the conical washe...

Page 15: ...rn the nut one notch 40 degrees further C Reinstall the shoulder bolt to lock the nut in position 2 Washers behind the handwheel A Remove the calibration ring setscrew and rotate the calibration ring to access the handwheel setscrew Loosen the handwheel setscrew about half a turn B Hold the handwheel and torque the hex lock nut which secures the handwheel to 100 in lbs 1 15 kg m then back off 1 2 ...

Page 16: ...Reverse Acceleration Factory set at full CCW 8 30 Do not change this setting DB Dead Band is the potentiometer setting for the 50 or 60 Hz cycle control Factory set to 9 00 works for both 50 and 60 Hz Do not change this setting Calibrating the DWELL TIME rotary DIP switch adjusts the amount of time the process remains in the stop position after a limit switch is actuated The DWELL TIME range is ad...

Page 17: ...etting Relief Torque Pot TORQ is used to vary the reel to finger holding torque for relief grinding The recommended starting point is 30 in lbs of torque setting Never adjust the RTP potentiometer dial past the red line marking Setting the reel to finger torque to high could cause the spin motor system to not operate smoothly Relief Idle Torque Pot ITP is used to vary the reel to finger holding to...

Page 18: ...l Strip 2 TB2 Spin Drive Control Board SDC Traverse Drive Control Board TDC Low Voltage Relay LVR Magnetic Contactor MAG Main Circuit Breaker MCB Grinding Motor Relay REL AC Filter FTR Main Ground Lug Secondary Circuit Breaker SCB Grey Terminal Blocks TBG Blue Terminal Blocks TBB Traverse Drive Control Board FUSES 3A Slow Blow FIG 18 ...

Page 19: ...Motor Controls Page 27 Traverse Drive Controls Page 28 32 Door Switch Page 33 Mechanical Troublshooting Page 34 35 SKILL AND TRAINING REQUIRED FOR ELECTRICAL SERVICING TROUBLESHOOTING INDEX All wires have a wire label at each end for troubleshooting The wire label has a code which tells you wiring information The wire label has a position code The first two or three digits are the wire number 01 1...

Page 20: ...ower cord D Turn all switces off E Check circuit breaker in your building and reset if necessary Check wall outlet with a light to make sure it works F Check for 120VAC at Cord into FTR Power Cord Wire No 32 G Check for 120VAC out of FTR H Check for 120VAC to MCB I Verify that MCB is ON or flip switch to ON position Then check for 120VAC out of MCB Machine works Yes end troubleshooting No go to St...

Page 21: ...ooting Machine does not work replace SCB Terminal 11 on Terminal Strip 2 07TB2 11 to Terminal Block 4 Blue for 120 Volts AC Yes Go to Step M next No Check wires 7 3 Check Jumper on Terminal Blocks 1 3 Measure 120 volts AC from GMS Terminal 1 to Term Block 4 Blue Yes Go to Step N next No Flip Switch and check again Works Switch is upside down Does not work Check wiring Verify Continuity Replace Swi...

Page 22: ... troubleshooting No go to Step D next SDC Remove wires to Terminals L1and L2 and test betwen wires for 120V AC Yes reconnect wires to board then go to Step E next No Verify Power to Circuit Breaker and SMS and continuity of wires Replace CB or SMS if needed SDC Remove wires test Terminals A1 to A2 on the board for approx 90 120 V DC Yes reconnect wires and go to Step F next No go to Step G PROBLEM...

Page 23: ...SP should be ON If not remove wires 41SDCMOD and 44SDCCOM from SDC control board Check continuity of wires should read 0 ohms Continuity checks out No Check continuity of STS switch replace if bad Machine was in Torque mode Yes Light next to SP is on but machine does not work Reinstall wired Go to Step H next STP on SDC board should be set as labled on pages 17 Adjust if incorrect and check Spin D...

Page 24: ...movewirestoTerminalsL1andL2 and test betwen wires for 120V AC Yes reconnect wires go to Step F No Go to Step E next Remove Wire to SMS Terminal 6 89sms 6 and check between the wire and Terminal Block 4 Blue for 120 VAC Yes Check switch continuity replace No Check CB continuity replace Check for approx 20 VDC from Terminal Strip 1 Terminal 4 48TB1 4 to Terminal 5 49TB1 5 Yes go to Step G next No Go...

Page 25: ...chine works Yes Machine was in spin mode Check continuity of STS switch Replace if bad No LightnexttoTQisONbutmachinedoes not work go to step L Verify SPEED pot setting on the SDC board Should be set as specified on page 24 Adjust if incorrect and check Relief Torque function Works Yes end of troubleshooting No go to Step L next Check for 10 000 ohms Red wire to white wire Full CCW 0 ohms Full CW ...

Page 26: ...d contact If wiring is wrong correct and test Yes end of troubleshooting No Go to Step B next Check for 10 000 ohms Red wire to white wire Full CCW 0 ohms Full CW 10 000 ohms Red wire to black wire Full CCW 10 000 ohms Full CW 0 ohms Yes Go to Step C next No Replace SSP Yes end of troubleshooting No replace SDC Original adjustment was not set properly Too much load on drive motor will causemotorto...

Page 27: ...AC leaving the Door Swich Relay C Check for 120 VAC at DRL coil A1 to A2 Power must be on traverse works D Check for 120 VAC Back from Door Switch Door must be closed and power on Traverse works Measure 120 VAC from DRL Terminal 11 102DRL 11 to Terminal block 4 Blue 02TBW 4 Yes go to Step B next No Replace wire 102 Measure 120 VAC from DRL Terminal 14 100DRL 14 to Terminal block 4 Blue 02TBW 4 Yes...

Page 28: ...or Cord Grind end Terminal 42TB1 1 and 64TB1 2 Yes If Grinding Motor does not work replace motor No Verify Continuity of wires 42 64 and 84 Replace wire if bad PROBLEM Grinding motor not working Assuming SSS System Start Switch is on with 120 volts AC to control panel and all other functions are working Verify all wires shown on the wiring diagram are correct and pull on wire terminals with approx...

Page 29: ...dvisu ally Fuses must be continuity checked D Check for 120 Volts AC incoming to TDC E Check for 120 Volts AC at TMS Make certain TMS is on Traverse works Yes end troubleshooting No got to Step B next Traverse works Yes end troubleshooting No go to Step C next Traverse works Yes end troubleshooting No go to Step D next On TDC Terminal L1 to L2 for 120 VAC Yes Go to Step F next No Go to Step E next...

Page 30: ...s go to Step G next No go to Step H next Remove motor wires from Terminal Strip 1 terminals 7 8 check for 0 ohms across the black and white wires Yes end troubleshooting traverse should work if not replace motor No go to Step J next TDC Pin 8 to 7 Pot Full CCW Pot Full CW 0 VDC 9 75 VDC Pin 8 to 9 Pot Full CCW Pot Full CW 9 75 VDC 0 VDC Yes replace the TDC No go to Step I next Check for 10 000 ohm...

Page 31: ...ting electrical contact Proximity light on 0 Volts DC Proximity light off 12 Volts DC Proximity light on 0 Volts DC Proximity light off 12 Volts DC Replace proximity switch if the voltages do not read as above If incorrect adjust per adjustment section of manual Yes end troubleshooting No go to Step B next First check to see if proximity light comes on When the light is on it means that there is e...

Page 32: ... to Step D next Minimum and maximum pot settings effect traverse speed Incorrect potentiometer settings effects tra verse control Check for proper function Yes end of troubleshooting No replace TDC Checkout Procedure A Check potentiometer on control panel B Check potentiometer for 10 000 ohms Remove three wires from Traverse Drive Control red from term 8 white from term 7 black from term 9 C Check...

Page 33: ...proximity PROX1 check Traverse driveControl TDC betweenterminals 14 black wire and 15 brown wire Right proximity PROX check TDC be tween terminals 13 black wire and 15 brown wire Reset dwell time as required One increment increases Dwell time by 1 2 second NOTE Factory dwell setting is 4 Check wire connections from the proximity switches and tighten down screws Reason The light coming on shows the...

Page 34: ... power on to machine Tra verse works check for power to Door Relay DRL C Check for 120 VAC out of Door Relay Conact D Check for Power coming back from door switch Machine works Yes end troubleshooting No go to Step B next Check for 120 VAC at A1 103DRL A1 to A2 104DRL A2 Yes go to step C next No Check wires to 103 and 104 Check for 120 VAC at Terminal Strip 2 Ter minal 1 100TB2 1 to Neutral light ...

Page 35: ...ten the two lock handles on the adjusting arm slots and one on the vertical height adjustment Adjust the gibs per the procedure in the adjustment sec tion in this manual The lineal bearing must be preloaded to the traverse shafts with no vertical movement See manual adjustment section for carriage linear bearing adjustments Lubricate the linear bearings per the procedure as speci fied in this manu...

Page 36: ...center shaft PROBLEM Traverse speed is too slow Possible Cause Lineal bearing in the carriage are set too tight Traverse drive belt tension springs set too tight Remedy Readjust linear bearings for proper tension per the adjustment section of this manual Check to see if traverse drive belt tension springs have been overloaded causing the bearings to not rotate freely Verify proper adjustment per t...

Page 37: ...37 ORIGINAL INSTRUCTIONS ...

Page 38: ...38 ORIGINAL INSTRUCTIONS PARTS LIST 18527 CABINET ASSEMBLY 2 3 4 4 6 7 8 10 11 12 13 13 14 14 15 17 17 19 21 25 26 27 30 31 1 34 33 33 33 32 38 37 36 35 28 29 23 24 20 22 13 13 5 5 4 13 14 14 14 9 16 18 ...

Page 39: ...6 R000483 Internal Tooth Lock Washer 10 17 R000536 Internal Tooth Lock Washer 1 4 18 R000553 Kep Nut 10 24 19 18517 Tooling Bar Extension Weldment 20 18518 Cross Slide Assembly 21 18528 Cabinet Weldment 22 18573 Tooling Bar Weldment 23 3707601 Proximity Sensor only 18MM DC 27168 Proximity Cord Assembly Traverse Left Hand 24 3707601 Proximity Sensor only 18MM DC 27169 Proximity Cord Assembly Traver...

Page 40: ...40 ORIGINAL INSTRUCTIONS 11 10 18 6 12 14 1 4 4 20 1 13 4 8 17 21 4 7 16 3 15 19 21 17 4 4 9 1 2 3 19 5 17 20 PARTS LIST 18543 DOOR ASSEMBLY ...

Page 41: ...t Door Mount Bracket 10 18542 Door Support Weldment 11 3706042 8 x 3 4 Thread forming Screw 12 3706052 Adhesive Backed Foam Seal 13 3706088 Gas Spring 14 3707009 Strain Relief side frame 15 3707563 Strain Relief door switch 16 3707828 Door Switch rotate 17 3708214 Conical Washer 18 3708857 Black Pull Handle 19 3708865 8 32 x 1 5 Button Head Safety Screw 20 3709304 Thrust Washer 21 3709809 Shoulder...

Page 42: ...42 ORIGINAL INSTRUCTIONS PARTS LIST 18518 CROSS SLIDE ASSEMBLY ...

Page 43: ...3 J371000 3 8 16 Hex Nut 4 J377000 3 8 16 Jam Locknut 5 K371501 3 8 Split Lockwasher 6 3579109 3 16 Dia Nylon Plug 7 3708393 Handwheel 8 3709062 Conical Washer 9 3709304 Thrust Washer 10 3708437 3 8 16 Adjustable Handle 11 6009027 Acme Adjusting Shaft 12 6009035 3 8 16 Locking Stud Shaft 13 6009081 Cross Slide 14 6009082 Cross Slide Support 15 6009095 Slide Shaft ...

Page 44: ...44 ORIGINAL INSTRUCTIONS PARTS LIST 27554 CHANNEL TRAVEL ...

Page 45: ...000 1 4 20 Locknut Thin 8 K161501 8 Lockwasher Split 9 K251501 1 4 Lockwasher Split 10 3708884 Spacer 281 ID x 62 OD x 38 Long 11 28192 Support Travel Pulley 12 27156 Traverse Base Machined 13 28197 Guard Travel RH 14 50309 Shaft Travel Pulley 15 3706056 Pulley Cog Drive 16 6059062 Motor Assembly Travel W34 17 50363 Guard Traverse Pulley 18 55553 Idler Pulley Assembly 19 80355 Washer Thrust 75ID x...

Page 46: ...46 ORIGINAL INSTRUCTIONS PARTS LIST 18504 CARRIAGE ASSEMBLY ...

Page 47: ...ew 4 B253216 1 4 20x2 Button Head Socket Cap Screw 5 J252000 1 4 20 Hex Jam Nut 6 K251501 1 4 Split Lockwasher 7 18065 Carriage Base 8 18571 Traverse Clamp Assembly 9 28187 Traverse Clamp Block 10 28188 Traverse Clamp Spacer 11 28189 Clamp Support Block 12 3709044 Ball Bushing Bearing 13 3969063 Sponge Wiper Holder 14 3969064 Foam Wiper 15 50310 Belt Clamp Tip DIAGRAM NO PART NO DESCRIPTION ...

Page 48: ...48 ORIGINAL INSTRUCTIONS PARTS LIST 18520 GRINDING HEAD ...

Page 49: ... Long 34 3700091 Grinding Wheel 6 Dia x 375 Wide 3700095 Spin Grinding Wheel 6 Dia x 1 Wide 35 3707935 Cord Clip 36 3708148 Handwheel 4 5 Dia 37 3708213 24 OD x 62 Lg Comp Spring 38 80335 Destaco Clamp 39 3708561 3 8 16 x 1 56 Lg Adj Handle 40 3709062 Conical Washer 41 3709304 Thrust Washer 42 3709370 Handle DIA PART PART NO NO NAME 43 3709437 3 8 16 Adj Handle 44 3709463 Rod End Bearing 45 370962...

Page 50: ...50 ORIGINAL INSTRUCTIONS PARTS LIST 6059550 INDEX FINGER ASSEMBLY ...

Page 51: ... Washer 5 55116 Index Finger Spring Block 6 3708919 Compression Spring 7 3708786 5 16 18 x 5 8 Long Adjustable Handle 8 3708833 Spacer 9 3708854 Knob Assembly 10 3709852 1 8 Diameter Nylon Ball 11 6009271 Grinding Wheel Guard Finger Support 12 6009276 Fixed Finger 13 6059584 Index Finger Assembly 14 6059585 Finger Support Assembly 15 6509007 Index Stop Pin 16 C190667 10 32 x 3 8 Long Socket Setscr...

Page 52: ...52 ORIGINAL INSTRUCTIONS PARTS LIST 6009523 SPIN DRIVE ...

Page 53: ...acer Linkage L H Thd 11 3709062 Bellevill Washer 3 8 12 3709809 Shoulder Screw 13 3709705 Nylon Plug 14 C310420 SSS 5 16 18 x 1 4 CP PT 15 6009046 Spacer Linkage R H Thd 16 6009045 Spacer Linkage 2 29 Lg 17 B375611 SKHCS 3 8 16 x 3 50 18 J377100 Locknut Nylon 3 8 16 Full 19 6009575 Linkage Support Bracket Weldment 20 3708148 Handwheel 4 50 Diameter 21 3709370 Handle Spinning 22 J252000 1 4 20 Hex ...

Page 54: ...54 ORIGINAL INSTRUCTIONS PARTS LIST 6009527 REEL SET UP GAUGE ASSEMBLY ...

Page 55: ...or 9 C250420 SKSS CP PT 1 4 20 x 1 4 10 6009054 Bar Indicator Stop 11 3709278 Spring Compression 12 3969109 Spring Guide Rod 13 3709336 Push on Ring 14 3109022 Saddle Stop 15 6009596 Tee Knob Assembly Nylon 16 6009055 Rod Gage Alignment 17 3708540 Domed Anvil 3 8 18 C251220 SKSS CP PT 1 4 20 x 3 4 19 J252000 1 4 20 Jam Nut 20 6009050 Clamp Spring Loaded 21 C310420 SSS 5 16 18 x 1 4 CP PT 22 357910...

Page 56: ...56 ORIGINAL INSTRUCTIONS PARTS LIST 18535 CONTROL PANEL ASSEMBLY ...

Page 57: ...Rocker Switch On Off DPDT 8 3707443 4 Amp Circuit Breaker 9 3707543 12 Amp Circuit Breaker 10 3707446 Potentiomoter Knob 11 3707564 Green Start Pushbutton 12 3707565 Normal Open Contact Block 13 3707566 Mounting Switch Latch 14 3707567 Push Pull Red E Stop 15 3707568 Normal Closed Contact Block 16 3706043 Control Panel Decal 17 18526 Control Panel Weldment 18 6059050 Traverse Potentiometer 19 6529...

Page 58: ...58 ORIGINAL INSTRUCTIONS PARTS LIST 18534 ELECTRICAL PANEL SUB ASSEMBLY ...

Page 59: ...erminal Block 14 3707626 Jumper Terminal Block 15 3707627 End Plate Terminal Block 16 3707628 Terminal Block Grey 17 3707629 Terminal Block Blue 19 6009270 Electrical Sub Panel 20 3707589 15 Amp Circuit Breaker 21 3707778 Terminal Strip 19 Pole 22 3707707 Straight Double Spade Terminal 23 3707709 Single 90 Spade Terminal 24 3707708 Double 90 Spade Terminal 25 3707830 Spin Drive Motor Control Board...

Page 60: ...36 CARTON ASSEMBLY 2 2 3 3 9 9 10 13 13 14 14 15 15 22 22 23 23 33 34 45 44 45 35 44 33 50 49 50 49 48 47 46 1 5 7 11 12 22 22 25 27 26 26 26 28 29 30 30 30 31 32 32 37 38 39 40 41 42 43 36 18 51 52 4 6 8 11 11 16 17 19 20 21 22 22 22 22 24 ...

Page 61: ...Stand 21 6009517 Fixed Center Assembly 22 6009555 T Knob Assembly 3 8 16 x 1 5 Long 23 6009566 T Knob Assembly 3 8 16 x 3 25 Long 24 6009577 T Knob Assembly 3 8 16 x 2 25 Long 25 B372011 3 8 16 x 1 25 Long Socket Head Cap Screw 26 J317100 5 16 18 Hex Locknut 27 J377100 3 8 16 Hex Locknut 28 3599028 Flat Washer 1 00 OD x 375 ID x 188 T 29 3649005 Chain 30 3709316 5 16 18 U Bolt 31 6009011 Spreader ...

Page 62: ...62 ORIGINAL INSTRUCTIONS PARTS LIST 18558 WINCH BOOM ...

Page 63: ... 16X1 3 4 Hex Head Cap Screw 2 J371000 3 8 16 Hex Nut 3 3708647 7 Winch Handle 4 J377100 3 8 16 Locknut Nylon Full 5 K370001 3 8 Flat Washer 6 K371501 3 8 Split Lockwasher 7 3708578 Winch 8 6059527 Boom Weldment 9 3706111 Boom Capacity Warning Decal 10 3709407 Hook Cable Assembly 11 3709795 Pulley ...

Page 64: ...64 ORIGINAL INSTRUCTIONS 18437 WIRING DIAGRAM ...

Page 65: ...65 ORIGINAL INSTRUCTIONS ...

Page 66: ...66 ORIGINAL INSTRUCTIONS WIRING SCHEMATIC ...

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