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NDS POWERSERVICEPSB PSB 12-40, User Manual

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NDS POWERSERVICEPSB PSB 12-40 User Manual Download Page 28

20.WIRING DIAGRAMS 

SAMPLES 

BASIC INSTALLATION WITH 12V OR 24V BATTERIES 

28

CAUTION 

With  12/24  and  24/12  do 

not use the Pin 4 (AUX).

+

-

-

+

+

-

-

+

ALTERNATOR

D+

STARTER

BATTERY

LEISURE

BATTERY

1

 

mm

2

35

 

mm

2

35

 

mm

2

35

 

mm

2

35

 

mm

2

1

2

3

3

125A   80A

(12V)  (24V)

100A   70A

(12V)   (24V)

+

+

+

+

1

2

3

12V

24V

 /

12V

24V

 /

Summary of Contents for POWERSERVICEPSB PSB 12-40

Page 1: ...1 POWERSERVICEPSB User Manual VALID FOR THE FOLLOWING MODELS PSB 12 40 PSB 12 80 PSB 12 24 20 PSB 12 24 40 ENGLISH PSB 24 30 PSB 24 60 PSB 24 12 40 PSB 24 12 80 ...

Page 2: ...rding to the local waste disposal rules do not dispose of old products with normal household waste The proper disposal of products that can no longer be used prevents potential negative consequences for the environment and for the population INSTRUCTIONS FOR THE PROPER DISPOSAL ...

Page 3: ... 8 alternator type setup 14 9 Charging curve setup 15 10 Extra selections 17 11 Terminal Block ref h 19 12 Led indicator Ref I 20 13 three way Switch REF l 21 14 external fuse 22 15 Power cable section 22 16 System operation check 23 17 MAINTENANCE 24 18 Fuse replacement 25 19 Technical details 25 20 WIRING DIAGRAMS samples 28 21 WARRANTY 34 ...

Page 4: ...ust be in good condition In case of damaged connecting cables or inadequate section immediately replace them with suitable cables as specified by this manual or by a qualified electrician In case of anomalies in the conformity of the product do not use it it is strictly forbidden to open the device Repairs may only be carried out by qualified technical personnel using original spare parts Keep the...

Page 5: ...hicle alternator the POWERSERVICEPSB is a real battery charger with proper charging curves for every commercial leisure battery Lithium LiFePO4 AGM Gel Wet With the OPTICHARGE charging algorithm developed by NDS your batteries will be always perfectly charged and maintained for a long lasting life After starting the vehicle engine the POWERSERVICEPSB will receive the D or Ignition 5 NOTE It is ind...

Page 6: ...witches off completely if the starter battery voltage drops to 12 8V and the signal D or Ignition ie engine shutdown is no longer detected different thresholds for Smart Alternator Euro6 The AUX connection makes installation simple and intuitive even with an existing electrical system the Control Unit or any other appliances system installed on the leisure battery can be switched to the AUX connec...

Page 7: ...eparates Starter and leisure batteries Compatible with Smart Alternator Euro 6 vehicles Alternator protection in case of overload Fan speed regulated by temperature and operating power for a silent and efficient device Electronic and fuse protections Emergency switch reverts to original charging system in case of failure Battery temperature sensor for battery temperature monitoring during the char...

Page 8: ...ery positive pole B Leisure battery positive pole C Batteries and vehicle negative connections D AUX connection E N BUS connection 1 F N BUS connection 2 G Terminal block connector Fig 3 H Dip switch selector Fig 4 I Led indicator Chapter 12 Fig 1 A B C D E H I G F ...

Page 9: ...e Switch Fig 2 L DIP SWITCH SETUP REF G DIP SWITCH FUNCTION 1 Alternator type setup Traditional or Smart Euro6 2 3 4 Charging curve selection 5 Silent mode ON OFF 6 Input current limit ON OFF 7 8 Output current limit level selection 9 10 Not used Fig 3 ...

Page 10: ...ONTROL2 models with Bluetooth and TEMPRA Lithium Battery all models The mobile app can also be used to update all N BUS devices if there is a master device in the network such as the TEMPRA Lithium Battery 10 TERMINAL BLOCK REF H CONNECTION FUNCTION 1 D or Ignition signal from the alternator 2 Sense output voltage 3 Sense output voltage 4 Temperature sensor connection 1 5 Temperature sensor connec...

Page 11: ...on Pin D The following draw is a broad pattern to explain the basic connections of the POWERSERVICEPSB Please ask a technician to carry out the installation correctly and consult the specific circuit diagrams 11 DISPLAY APP MOBILE Bs 14 2 V ON 80 A 12 5 V 10 30 Bm 80 A 1247 W ALTERNATOR LEISURE BATTERY STARTER BATTERY ...

Page 12: ...tery chargers are switched off 2 Set the POWERSERVICEPSB switch Button Ref L to 0 position 3 Lift the plastic cap covering the mounting brackets located to the POWERSERVICEPSB side Fig 5 4 Fix the POWERSERVICEPSB on a flat surface using suitable screws 12 Fig 6 A B C D E H I G F Fig 5 ...

Page 13: ...ure battery positive pole and the Sense from Terminal Block pin n 3 to the leisure battery negative pole using a 1mm2 cable section This connection will reduce the voltage drop on power cables during the charge process by a device electronical control 7 AUX CONNECTION REF D The AUX connection can be used only for the models PSB12 40 PSB12 80 PSB24 40 PSB24 60 The POWERSERVICEPSB AUX connection Ref...

Page 14: ...nition attivo Appliances powered directly by the alternator 8 ALTERNATOR TYPE SETUP Please set the Dip Switch according to your vehicle alternator type 14 NOTE If you choose the ignition signal instead of the D one please remember to start the engine as soon as possible STANDARD ALTERNATOR CONFIGURATION Dip switch setup Activation threshold Deactivation threshold 13 3 V 12 7 V SMART ALTERNATOR CON...

Page 15: ...ge OFF OFF 12V 24V Max voltage Vabs 14 4V 28 8V Float voltage Vfloat 13 8V 27 6V Max desulfation voltage OFF OFF 12V 24V Max voltage Vabs 14 7V 29 4V Float voltage Vfloat 13 6V 27 2V Max desulfation voltage OFF OFF 12V 24V Max voltage Vabs 14 7V 29 4V Float voltage Vfloat 13 6V 27 2V Max desulfation voltage 15 6V 31 2V F Curve LiFePO4 2 E Curve LiFePO4 1 12V 24V Max voltage Vabs 14 5V 29 0V Float ...

Page 16: ...ion 7 Float NOTE Remember to set the Proper Alternator Type using the first Dip switch Chapter 8 12V 24V Max voltage Vabs 14 2V 28 4V Float voltage Vfloat OFF OFF Max desulfation voltage OFF OFF H Curve LiFePO4 4 12V 24V Max voltage Vabs 14 2V 28 4V Float voltage Vfloat 13 6V 27 2V Max desulfation voltage OFF OFF G Curve LiFePO4 3 ...

Page 17: ...p switch on the POWERSERVICEPSB or via the display and or mobile app if a Bluetooth N BUS device is present in the N BUS network such as Tempra Lithium Battery Dip Switch 6 input current limit This setting limits the input current to the POWERSERVICEPSB by 50 please see the table below for more details It can be useful when the power source e g Alternator is not so powerful this setting can be act...

Page 18: ...happen with AGM or Lead Acid batteries in general 18 Dip switch Set1 Dip switch Set2 Dip switch Set3 Model PSB12 40 40A 30A 20A PSB12 80 80A 60A 40A PSB24 30 30A 20A 15A PSB24 60 60A 45A 30A PSB12 24 20 20A 15A 10A PSB12 24 40 40A 30A 20A PSB24 12 40 40A 30A 20A PSB24 12 80 80A 60A 40A Model Max input current Limited input current PSB12 40 55A 30A PSB12 80 95A 50A PSB24 30 55A 30A PSB24 60 75A 40A...

Page 19: ...r w i s e t h e POWERSERVICEPSB could draw energy from the Starter battery 2 Sense Output voltage This pin can be connected to the leisure battery positive pole using a 1mm2 cable section With this connection POWERSERVICEPSB is able to adjust the output voltage to compensate the voltage drop occurring on the battery cables optimizing the entire charging process 3 Sense Output voltage This pin can ...

Page 20: ... N BUS devices with integrated temperature monitoring such as the TEMPRA Lithium Battery do not require external probes usage the of data exchange and the charging curve micro adjustments take place automatically 6 Temperature sensor Connection 2 Connection Pins 4 and 5 have no polarity and can be connected to the temperature probe either way 7 Not used 8 Remote Charging Status Signal This output ...

Page 21: ...NKING WITH AN INTERMITTENT BEEPING Internal fuse broken Replacing this kind of fuses takes time and requires experience please contact your dealer first 13 THREE WAY SWITCH REF L POWERSERVICEPSB can be switched on and off and can also be managed by a controller App or display bus DTB01 using the three way switch 1 On device is on 0 Off device is off 2 Device managed by a remote controller Display ...

Page 22: ...n Leisure battery positive pole and Ref B of the PSB fig 1 Connection between the negative poles of the two batteries and Ref C of the PSB fig 1 The cross section to be chosen depends on the POWERSERVICEPSB model and also on the length of the cables themselves 22 PSB Model Input fuse Starter battery positive pole Output fuse Leisure battery positive pole PSB 12 40 60A 70A 50A 60A PSB 12 80 100A 12...

Page 23: ...ip Switch combination for the battery requirements Chapter 8 and for the alternator s type traditional or smart are correct 4 Turn on the POWERSERVICEPSB switch to position 1 Ref L 23 PSB model MINIMUM CABLE SECTION l 2 m Input Output 2m l 4 m Input Output l 4 m Input Output PSB 12 40 16mm2 16mm2 25mm2 25mm2 35mm2 35mm2 PSB 12 80 35mm2 35mm2 50mm2 50mm2 100mm2 100mm2 PSB 24 30 16mm2 10mm2 25mm2 16...

Page 24: ...n POWERSERVICEPSB Positive Terminal Ref C fig 1 and the negative one Ref A fig 1 the difference between the two connections should be 0 7V maximum If the voltage difference is higher then 0 7V please use a larger cross section cable to connect to POWERSERVICEPSB Terminal Ref A to the starter battery It may also be necessary to improve the ground GND connection Ref C During this phase always take t...

Page 25: ...e internal fuses is a task for specialized laboratories 19 TECHNICAL DETAILS 25 MODEL PSB12 40 PSB12 80 PSB24 30 PSB24 60 PSB12 24 20 PSB12 24 40 PSB24 12 40 PSB24 12 80 Input Voltage Range 12VDC 9V 16V 24VDC 18V 32V 12VDC 9V 16V 24VDC 18V 32V Number of Inputs 1 Number of outputs 1 Max Input Voltage 35VDC Output Voltage Range 12VDC 9V 16V 24VDC 18V 32V 24VDC 18V 32V 12VDC 9V 16V output charge curr...

Page 26: ...re probe TS002 for the Leisure battery CHARGING ACTIVATION THRESHOLD D SIGNAL ACTIVE DIP 1 OFF 13 3V 26 6V 26 6V 26 6V DIP 1 ON 11 7V 23 4V 23 4V 23 4V CHARGING DEACTIVATION THRESHOLD D SIGNAL INACTIVE DIP 1 OFF 12 7V 25 4V 25 4V 25 4V DIP 1 ON 11 2V 22 4V 22 4V 22 4V Operating temperature 20 C to 60 C with thermal derating Humidity 95 non condensing Communication protocol N BUS and CI BUS ...

Page 27: ...Power supply function Yes ENCLOSURE Color and material Black ABS PC UL94 V0 Black Anodized Aluminium Power terminal 4 Positions M8 Screws up to 50mm2 1AWG Protection category IP21 Weight 1080g Dimensions 210x191x75mm STANDARDS Emission EN 61000 6 3 EN 55014 1 Immunity EN 61000 6 2 EN 61000 6 1 EN 55014 2 Automotive Directive ECE R10 6 ...

Page 28: ...STALLATION WITH 12V OR 24V BATTERIES 28 CAUTION With 12 24 and 24 12 do not use the Pin 4 AUX ALTERNATOR D STARTER BATTERY LEISURE BATTERY 1 mm2 35 mm2 35 mm2 35 mm2 35 mm2 1 2 3 3 125A 80A 12V 24V 100A 70A 12V 24V 1 2 3 12V 24V 12V 24V ...

Page 29: ...VEHICLES WITHOUT CONTROL UNIT OR WITH A SPLIT CHARGE RELAY 29 ALTERNATOR D STARTER BATTERY LEISURE BATTERY FRIDGE 12V APPLIANCES 1 mm2 35 mm2 35 mm2 35 mm2 35 mm2 1 2 3 3 125A 100A 1 2 3 4 12V 12V ...

Page 30: ...RTER BATTERY LEISURE BATTERY 1 mm2 35 mm2 35 mm2 35 mm2 35 mm2 1 2 3 3 125A 100A 1 2 3 4 aC DC control unit FRIDGE 12V APPLIANCE E G LIGHT WATER PUMP 12V 12V NOTE Any combination of input and output system voltages is allowed Es 12V In 12V Out 12V In 24V Out 24V In 12V Out 24V In 24V Out ...

Page 31: ...ON A VEHICLE WITHOUT CONTROL UNIT OR SPLIT CHARGE RELAY 31 ALTERNATOR D 24V SYSTEM LEISURE BATTERY 1 STARTER BATTERY 1 STARTER BATTERY 2 LEISURE BATTERY 2 FRIDGE 24V APPLIANCES 1 mm2 35 mm 2 35 mm2 35 mm2 35 mm2 1 2 3 80A 70A 1 2 3 4 12V 12V 12V 12V 24V SYSTEM ...

Page 32: ...HICLE WITH CONTROL UNIT 32 ALTERNATOR D D B2 B1 1 mm2 35 mm 2 35 mm2 35 mm2 1 2 3 80A 70A 1 2 3 4 aC DC control unit FRIDGE 24V APPLIANCE E G LIGHT WATER PUMP 12V 12V 12V 12V 24V SYSTEM STARTER BATTERY 1 STARTER BATTERY 2 LEISURE BATTERY 1 LEISURE BATTERY 2 24V SYSTEM ...

Page 33: ...4 1 2017 A11 2020 EN 55014 2 2015 EN IEC 61000 3 2 2019 EN 61000 3 3 2013 A1 2019 EN IEC 61000 6 1 2019 EN IEC 61000 6 2 2019 EN IEC 61000 6 3 2021 Compliance for the restriction of the use of hazardous substances is demonstrated in compliance with Directive 2011 65 EU RoHS 2 33 Company NDS ENERGY S R L Address Via giovanni pascoli 65010 cappelle sul tavo PE Italy Commercial Name POWER SERVICE BAS...

Page 34: ...__________________________________________ stamp and signature of the seller model_____________________________________ SERIAL NUMBER_____________________________ Purchase date_____________________________ I CONSENT TO THE ACTIVITY DESCRIBED IN POINT 3 C OF THE INFORMATION NOTICE ON www ndsenergy it privacy policy NDS ENERGY S r l Via G Pascoli 96 98 65010 Cappelle sul Tavo PE Italy email customer...

Page 35: ...35 ...

Page 36: ... all the energy you need tutta l energia che ti serve NDS ENERGY s r l Via Pascoli 96 98 65010 Cappelle sul Tavo Pe Italy Tel 39 085 4470396 web www ndsenergy it email customer ndsenergy it LIKE US facebook com ndsenergysrl ...

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