NCH ADS800 Original User Manual Download Page 18 | Manualshive

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Fig. 5 Basic dimensions of 001-ADS-SFM800

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Summary of Contents for ADS800

Page 1: ...P a g e 1 61 AUTOMATIC DEGREASING MACHINE ADS 800 ORIGINAL USER MANUAL English version Version 1 1 11 2022 ADS800...

Page 2: ...washing liquid 28 5 3 1 Time controlled heating of washing liquid 28 5 4 Washing cycle 28 5 5 Washing interruption 28 5 6 Oil removal from the wash liquid 28 5 7 Draining the machine 29 5 7 1 Cleaning...

Page 3: ...55 9 2 2 Machine disposal 55 10 List of Annexes 56 10 1 Description of electrical functions and set of diagrams 57 10 2 EC Declaration of Conformity 58 10 3 Quality and Completeness Certificate of th...

Page 4: ...units hereinafter referred to as parts Washing is performed from two opposite directions by hot wash liquid sprayed on cleaned items placed in a rotating wash basket from the top and bottom The oil f...

Page 5: ...P a g e 5 61 Fig 1 Front view of the machine 1 102 1 101 1 2 1 71 1 72 1 1...

Page 6: ...P a g e 6 61 Fig 2 Left view of the machine SQ1 HS1 2 102 2 101 RT1 ST1 T1 See Fig 2a See Fig 2b...

Page 7: ...ew of oil skimmer components pos 2a 1 2a 3 2a 62 2a 94 1 2a 94 3 M1 2a 2 2a 93 1 2a 93 2 2a 91 3 2a 6 2a 5 2a 71 2a 96 1 2a 96 3 2a 101 2a 1 2a 61 2a 91 1 2a 92 1 2a 7 2a 97 1 2a 97 2 2a 62 2a 41 2a 9...

Page 8: ...P a g e 8 61 Fig 2b view of basket drive components See Fig 2c 2b 2 2b 93 1 2b 93 2 2a 91 3 2b 3 M2 2b 1 2b 61 2b 91 1 2b 92 1 2b 92 2 2b 62 2b 94 1 2b 94 3 2b 4 2b 41...

Page 9: ...P a g e 9 61 Fig 2c detailed view of housing 2c 91 1 2c 3 2c 93 1 2c 2 2c 92 1 2b 4 2c 1...

Page 10: ...P a g e 10 61 Fig 3 Rear view of the machine 3 1 3 91 1 See Fig 3a Name plate 3 2 3 102 3a 1...

Page 11: ...P a g e 11 61 Fig 3a view of spray nozzle power system 3a 2 3a 1 3a 101 3a 3 3a 41 M1 3a 91 1 3a 3 3a 61 3a 51 3a 62 3a 4...

Page 12: ...P a g e 12 61 Fig 4 Right view of the machine 2 102 4 103 4 102 4 51 4 1 4 61 See Fig 7 4 101 4 91 1 4 91 2...

Page 13: ...s suspended on the lower end of the belt pos 2a 5 Droplets of oil are carried by the belt in between teflon blades pos 2a 6 When wiped off the belt the droplets flow through a trough into a pipe with...

Page 14: ...pos 3 Here the liquid is divided into two flows One part of the liquid flows into the lower spraying nozzle pos 3a 1 and the other part of the liquid passes through the central into the upper sprayin...

Page 15: ...level drops below the safe limit the so called level relay interrupts the washing process or prevents its starting A safety switch of the lid see in Fig 2 pos SQ1 is installed between the lid and the...

Page 16: ...rs 59 s Operating volume of the bath min 90 litres max 140 litres Electrical connection 3f N PE TN S 400 V 230 V 50Hz Power input max 8 6 KW Protection against electric shock According the SN 33 0600...

Page 17: ...rotected from atmospheric effects see the environmental parameters The machine cannot be transported stored or operated in the environment with heavy dust pollution with occasional or permanent acid a...

Page 18: ...P a g e 18 61 Fig 5 Basic dimensions of 001 ADS SFM800...

Page 19: ...hen preparing the installation carefully study the technical data listed in Section 3 Caution The machine shall always be operated with the earthing cable connected to the main earthing terminal see i...

Page 20: ...anual see Table WARNING a black drawing on yellow background It warns of a general danger Not observing the given procedure could result in a personal injury or damage of property WARNING a black draw...

Page 21: ...are provided with warning labels Danger of electric shock An earthing label is placed near the earthing screws of the electric switchboard and the earthing terminal see in Fig 7 2 INSTRUCTION a white...

Page 22: ...P a g e 22 61 Fig 6 1 Layout of warning symbols on the front and left sides Fig 6 2 Layout of warning symbols on the rear and right sides 5 Operation...

Page 23: ...Fig 7 shows the front and control panels of the electric switchboard and Fig 7a shows the layout of connectors for connection of electric units and sensors to the machine Unless otherwise stated the f...

Page 24: ...P a g e 24 61 Fig 7 shows the control panel of the electric switchboard MAIN SWITCH Q1 P1 S1 SB3 P2 P3 A1 SB1 SB2 MACHINE ON...

Page 25: ...of the machine 5 1 Description of the parts washers machine control 5 1 1 Description of control and indicator parts on the electric switchboard housing XC7 LID SWITCH XC8 TEMPERATUR E SENSOR XC2 PUMP...

Page 26: ...the position I Signal lamp P2 FAILURE LEVEL it lights up if the level of wash liquid is low it flashes if there is a failure in the liquid temperature control or if too high temperature has been set o...

Page 27: ...by hitting the head against the edge of the lid When using the SB3 button make sure that the basket is not rotating during loading and removing of parts CAUTION Risk of an injury due to entanglement...

Page 28: ...menu the power supply to the heating element will be turned on and then turned off The washing liquid will be heated only during this time and on working days Mon Fri Caution If the P2 FAILURE LEVEL s...

Page 29: ...ted to operate the machine with a clogged or damaged filter or without a filter CAUTION there is a risk of clogging the pump with deposits deterioration of the washing capacity and damage to the pump...

Page 30: ...a 4 After filling reinstall the grids and close the lid Switch on the electric circuits and perform two cycles without filling the basket in order to mix the water with the concentrated solution Use p...

Page 31: ...by it to remove covers protecting the operator of the machine from the risk of injury open the door of the electrical switchboard interfere in electrical circuits or internal installation of the mach...

Page 32: ...P a g e 32 61...

Page 33: ...served disassemble the basket from the housing see in Fig 2c 2c 1 and 2b 4 Then check the wear of the plastic in the bearings pos 2c 2 and 2c 3 If excessive wear or damage is found it is necessary to...

Page 34: ...anufacturer Button DOWN Scrolling between parameters Change of value by 1 Button UP Scrolling between parameters Change of value by 1 Button ENTER Entering the parameter settings Confirmation of the s...

Page 35: ...The time for which relay 3 is on the relay is switched on after the tmr1 timer has elapsed ti on 06 00 h min Time of switching on the TIME HEATING PREHEATING function if the dAY parameter is set to o...

Page 36: ...tion does not go on on Saturday SAt and Sunday Sun heating is not activated If it is necessary to work on these days the value of the dAY parameter must be changed to oF on the given day If this funct...

Page 37: ...meters set by the manufacturer Enabling the access to the parameters In order to enable a change in the status of any parameter it is necessary to enable access by changing PASon PASoF see in Fig 6 3...

Page 38: ...not necessary to leave the access to parameters enabled use the following procedure to disable the access to the parameters Changing the status of parameter PASof PASoN disabling the access see in Fig...

Page 39: ...DOWN UP DOWN UP DOWN MOVEMENT IN THE UNLOCKED MENU OF PARAMETERS If the access to parameters PASoF status is enabled the procedure for movement in the menu is displayed on the control unit display The...

Page 40: ...the S1oF and S1on parameters The maximum range of the parameters is 30 C 70 C The procedure for changing the parameters is shown in Fig 6 3 2 3 CAUTION It is necessary to observe the condition S1on S1...

Page 41: ...P a g e 41 61 Figure 6 3 2 4 Illustration of heating element switching S1oF Current value S1on Heating 1 on 0 off...

Page 42: ...r1 parameter The maximum range of the parameter is 99 min 59 s The procedure for changing the parameters is shown in Fig 6 3 2 5 an example of changing the cycle time from the originally set 4 min to...

Page 43: ...N AND DEACTIVATION OF THE TIME HEATING PREHEATING A diagram for switching the heating element on and off according to set time is shown in Fig 6 3 2 6 The following sections describe the procedure for...

Page 44: ...ATING Changing the ti on parameter time of heating activation and ti oF time of heating deactivation see in Fig 6 3 2 7 The maximum range of the parameter is 23 hours 59 min Figure 6 3 2 7 Illustratio...

Page 45: ...saturday SETTING THE CURRENT DAY IN THE WEEK Change of the SEt d parameter This parameter influences the correct function of time heating see in Fig 6 3 2 8 Figure 6 3 2 8 Illustration of the procedur...

Page 46: ...61 CURRENT TIME SETTING Changing the SEt t parameter This parameter influences the correct function of time heating see in Fig 6 3 2 9 Figure 6 3 2 9 Illustration of the procedure for entering the dat...

Page 47: ...6 Art 62 1 2 unless otherwise specified by the user Caution This section contains standards used in the Czech Republic To verify the electrical safety of the machine and the electrical installation o...

Page 48: ...hout verifying the electrical safety on a regular basis If any failure is detected the repair or replacement of damaged parts on electrical equipment or electrical installation of the machine can only...

Page 49: ...n disconnect the machine from the power supply and use a fire extinguisher designed for electrical equipment When extinguishing a fire use protective equipment against toxic combustion products CAUTIO...

Page 50: ...onnection corresponding to the operating environment of the machine The danger of injury with serious or lethal consequences in case of electrical shock when connecting or disconnecting electric power...

Page 51: ...61 Regular inspection of adherence to safety regulations during operation in acoustically uninsulated workplaces Possible loss of attention fatigue or hearing damage during long term continuous noise...

Page 52: ...th cannot be reached in any mode Incorrect temperature setting on the control unit Check the temperature setting on the UJT control unit E The heater is not supplied Check the power supply to the heat...

Page 53: ...ssion and the drive gearing E S Faulty SB3 button Check the button contacts E When the S1 OIL SKIMMER switch is switched the skimmer motor does not start Fault in the power supply of the basket drive...

Page 54: ...ket ADS 800 915660 12 1 2b 41 Basket drive ADS 800 915660 13 1 3a 3 Filtering basket ADS 800 915660 18 1 3a 41 Pump ADS 800 915660 14 1 4 1 Switchboard assembly ADS 800 915660 16 1 Table 8 2 1 List of...

Page 55: ...1 dose 3a 1 Braided hose FLEXI 110126 60 1 3a 51 Ball valve water 5 4 210132 16 1 3a 61 Seal 110147 98 3a 62 Lid seal 110147 41 Cut as needed 3a 101 Seal Clamp 1 DNO40 SILIKON 110116 07 110116 02 set...

Page 56: ...f residues of the wash liquid and oil Transport from the installation site shall be conducted in the same way as in the case of its installation see in Section 4 1 1 9 2 2 Machine disposal in the Czec...

Page 57: ...x 10 1 Description of electrical functions of ADS 800 and a set of wiring diagrams Annex 10 2 EC Declaration of Conformity Annex 10 3 Quality and Completeness Certificate of the parts Washers Machine...

Page 58: ...P a g e 58 61 10 1 Description of electrical functions and a set of wiring diagrams separate annex...

Page 59: ...s in the following documents issued by Stroj rensk zku ebn stav s p Engineering Testing Institute state enterprise Hudcova 424 56b 621 00 Brno Czech Republic were used Directive 2006 42 EC Czech Gover...

Page 60: ...in accordance with the test certificates issued by Stroj rensk zku ebn stav Engineering Testing Institute Hudcova 58b 621 00 Brno Czech Republic in 2014 The product was manufactured according to the...

Page 61: ...P a g e 61 61 Annex 10 4 Machine operation records Date Completed works on the machine Name and signature...

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