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Manual 

NBE pellet system 

TROUBLESHOOTING

 

Problem

 

Cause

 

Solution

 

ALARM

 

HOT DROP SHAFT  
OR BACK SMOKE

 

1. Cinders/ash in the combustion head. 
2. Ash in the boiler, smoke pipe and chimney. 
3. Backflow valve installed incorrectly in the boiler. 
4. No draught in chimney. 
5. Performance too high (kW) in proportion to boiler. 
6. Defective sensor. 
7. Air flow wrong. 

Clean the combustion chamber! 
Clean the boiler, smoke pipe and chimney! 
Rectify or remove the backflow valve panel in the boiler! 
Strip the insulation in the smoke pipe, raise the chimney! 
Contact your dealer! 
Change the heat sensor on the printed circuit board! 
Contact chimney-sweep or NBE! 

ALARM

 

FAULTY IGNITION

 

1. Burner grate not fitted correctly. 
2. Ash/cinders in the combustion head. 
3. Damp pellets. 
4. Ignition not fitted correctly. 
5. Defective ignition. 
6. Excessive chimney draught. 
7. Photo sensor is faulty/covered in soot. 
8. Blocked ventilator. 

Check the burner grate. 
Clean the combustion chamber! 
Change supplier/storage! 
Fit into quadrangular holder. 
Change ignition/ignite manually! 
Install a draught stabilizer in the chimney. 
Clean/change the sensor. 
Clean the ventilator and check that it works. 

ALARM

 

LOW BOILER  
TEMPERATURE

 

Boiler temperature has not exceeded 35 degrees after 2 
hours of operation, or has dropped below  
35 degrees when running. 

Low burner performance. 
Check pellet feed/ventilator! 
Check that the temp. sensor is on the boiler. 

ALARM

 

PLUG NOT FITTED

 

1. Plug on the burner is not fitted correctly. 
2. Dirt in the plug. 
3. Faulty sensor. 

Check the plug on the burner ! 
Clean any pellet reside from the plug. 
Change the sensors (photo/temperature). 

Control display is black

 

1. Boiler overheated 
2. Control fuses broken. 
3. Contrast button not set on controls. 

Reset overheating fuse! 
Change the fuses. Check for short circuits! 
Set contrast button. 
 

Burner ejects HFI relay

 

1. Ignition faulty. 
2. Faulty cables. 

Change Ignition/ignite manually! 
Check cables and plug on the burner. 
Check condition of burner. 
 

Burner goes out on “LOW STEAM”

 

Weak flame

 

1. Fuel supply instable. 
2. Pellets remain in pipe. 
3. Low feed is set too low. 
4. Chimney draught estimated wrongly. 
5. Amount in auger measured incorrectly. 

Check there is no sawdust at the entrance to the auger. 
Check the slope of the auger. 
Check that the auger drops into the combustion chamber. 
Increase chimney draught and watch LX indicator at low 
performance. 
Measure the auger again for 360 seconds. 
 

Burner goes out on “PAUSE”

 

Weak flame

 

1. Pellets supply instable. 
2. Pellets remain in pipe. 
3. Chimney draught is set too low. 
4. Chimney draught too strong. 

Check there is no sawdust at the entrance to the auger. 
Check the slope of the auger. 
Check that the auger drops into the combustion chamber. 
Watch LX indicator during pause. 
Increase chimney draught. 
Install a draught stabilizer in the chimney. 
 

Excessive pellet consumption /  
boiler will not reach required tem-
perature

 

1. Combustion set incorrectly. 
2. Chimney draught too strong. 
3. Backflow valve installed incorrectly in the boiler. 
4. Bad boiler /low efficiency/ insulation. 
5. Combustion chamber working too hard. 
6. Damp pellets/poor quality. 

Check that the ash is dark grey! 
Measure the chimney draught / install a draught stabilizer. 
Check boiler, install backflow valve. 
Measure smoke temperature, insulate the boiler! 
Reduce performance of combustion chamber. 
Use efficient pellets. 

Boiler and burner are clogged up / 
black.

 

1. Too many pellets. 
2. Lag set incorrectly. 
3. Blocked ventilator. 

Increase auger performance in calculation program. 
Reduce chimney draught. 
Clean the ventilator! 

Summary of Contents for Bio Comfort Series

Page 1: ...100 step modulated Woody Generation EN 303 5 approved by DTI Danish Technological Institute Approved for pressure expansion Energy class AA Wood Pellets Burner Bio comfort...

Page 2: ...850mm Width 700mm 380mm Depth 700mm 560mm Chimney 130mm 130mm Forward flow 1 1 4 1 1 4 Back flow 1 1 4 1 1 4 Lining 1 2 1 2 Efficiency 93 3 89 7 Dragex Draught stabilizer General guidelines The boile...

Page 3: ...tall the auger through the opening over the burner 7 Ensure that the pipe slopes enough to allow the pellets to fall into the burner When using for the first time 8 Make sure there are enough pellets...

Page 4: ...burner and force run the auger until pellets start to come out of it continue for 15 minutes Then weigh the amount of pellets after 360 seconds and enter the result into the controls as the capacity o...

Page 5: ...on Under normal conditions these numbers will be correct To increase combustion set the value DOWN To reduce combustion set the value UP CHIMNEY DRAUGHT With a strong chimney draught the ventilator pe...

Page 6: ...00 in the morning CLOCK The clock correctness depends on the feed from the power station The clock is calibrated every time when you set it and should match after 1 4 settings WARNING The clock does...

Page 7: ...regulation set to ON The burner sets the amount of pellets to suit the required percentage of oxygen Oxygen regulation set to DISPLAY You can read the percentage but the burner does not set the amoun...

Page 8: ...quired temperature I GAIN Shifts performance in relation to the time the pellet burner deviated from the required temperature D GAIN Shifts performance in relation to the temperature trend of the boil...

Page 9: ...sh is black In this case fewer pellets are required at full load Increase the performance of the auger or reduce the pellets high If there is a weak flame on low load 10 30 performance Small flame and...

Page 10: ...lly suitable as the ash does not normally contain carbon particles or tar Combustion heads Remove the ash and any cinders from the grate Remove any remnants of pellets from underneath the grate Wipe t...

Page 11: ...heated 2 Control fuses broken 3 Contrast button not set on controls Reset overheating fuse Change the fuses Check for short circuits Set contrast button Burner ejects HFI relay 1 Ignition faulty 2 Fau...

Page 12: ...Manual NBE Pellets Systems ELECTRICAL WIRING DIAGRAMS...

Page 13: ...t NBE is liable to the purchaser the responsibility of NBE is limited to direct damage i e damage to connected equipment and indirect damage for loss of earn ings operating losses connection costs etc...

Page 14: ...Find the oxygen regulation in the menu and select DISPLAY Switch to the extended menu and calibrate the oxygen and the sensor Note the exhaust gas oxygen sensor must be held in the air The burner wil...

Page 15: ...Manual NBE Pellets Systems MOUNTING THE PELLET HOPPER...

Page 16: ...tte Bio comfort and Boink can be installed in the heat facilities listed in paragraph 4 of the Work Supervi sor publication no 42 1980 Regulations for Hot water Heating Systems It is assumed that the...

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