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5 September 2019

 

All dimensions are in mm

 

Copyright

 

1

 

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

 

Traditional Brick Built Open Gas Fire & Gas Burner

 

Installation and Operating Instructions

 

Traditional Fire Gas 800

-

1000

-

1200

 

 

                                              

 

Visit 

www.warmington.co.nz

 for specs, DWGs and PDF uploads of fires

 

 

Fire, flue system and instructions to comply with ASNZS 2918:2001 & Building Code C/AS1 7.5 Open Fires

 

 

Keep these instructions for further reference. Ensure that you have the correct and current installation details for the Warmington Fire.

 

 

Installation

 

The Warmington unit is to be installed by a certified Warmington installer or an approved NZHHA installation technician.

 

 

IMPORTANT

 

Read all the instructions carefully before commencing the installation. Failure to follow these instructions may result in a fire hazard and void the warranty.

 

NOTE : Traditional open fires are the least efficient fires available and can lack in heat output.

 

Note: Flue System Casing

 

Flue system may require to be double 
lined to comply. Refer to 
ASNZS:2918:2001 4.3 Flue pipe 
casing.

 

Note: Brick Out Guide 
Details

 

When purchasing the fire bricks, the 
bricking guide will come with the 
bricks.

 

Summary of Contents for TFG 800

Page 1: ...ence Ensure that you have the correct and current installation details for the Warmington Fire Installation The Warmington unit is to be installed by a certified Warmington installer or an approved NZ...

Page 2: ...c Perf Extension 2 Back Air Brick 1 NOT Supplied sold separately No Warmington Fluekit 1 Fire Bricks H40 75X115X230mm Other Sizes Available Varied Fire Brick Refractory Mortar 1 Autoclaved Aerated Con...

Page 3: ...atural convection exits through the vents at the top of the cavity or through the liner and out of a venting cone in the case of venting through the flashing 1 2 3 3 4 POINTS TO CONSIDER PRIOR TO INST...

Page 4: ...supply valve beside your meter Call your gas supplier gasfitter or the fire service for further advice GENERAL REQUIREMENTS FLUED GAS APPLIANCES All gas fires requiring Warmington Flue Systems shall b...

Page 5: ...G ELECTRONIC GAS FIRE AS SHOWN FROM THE FRONT OF THE BURNER This control panel is located on the bottom left hand side of your Warmington decorative gas fire Press and release the power button This wi...

Page 6: ...ce requirements Construct framing or block surround according to relevant minimum dimensions as referenced on pages 6 to 9 After framing surround is complete construct plinth to required height see pa...

Page 7: ...DETAILS HEAT CELL CLEARANCE Description TFG 800 TFG 1000 TFG 1200 To centre of flue J 539 538 589 Flue diameter K 300 300 350 Liner diameter L 400 400 450 Heat cell clearance width M 1290 1490 1690 H...

Page 8: ...00 600 750 Block clearance width R 1610 1610 2010 Block clearance depth S 1000 1000 1200 Block enclosure height U 2390 2390 2390 To centre of flue V 639 638 689 Chimney chase clearance X 500 500 550 N...

Page 9: ...h RR 1590 1990 1990 Solid poured top depth SS 1190 1190 1190 Block enclosure height TT 2390 2390 2390 To centre of flue UU 554 553 604 Chimney chase clearance X 500 500 550 Note Centreline of flue is...

Page 10: ...to firebox using supplied M8 bolts nuts and washers Ensure that exhaust sealant is used between fire and adaptor Construct autoclaved aerated concrete AAC enclosure around traditional firebox Insert...

Page 11: ...ard of the front face of the fireback or where the gas burner is expected to be placed Additionally lay up the first layer s of the fireback leaving one brick s worth of a gap in the centre of the bas...

Page 12: ...anels 2400x600x75 Power Panels are required for basic heat cell construction as shown in detail Firebox with Hebel Surround Visit www warmington co nz site for AAC instructions PDF download 2 3 2 TFG...

Page 13: ...Pressure High kPa 1 1 1 Burner Pressure Low kPa 0 3 0 3 0 3 MJ h 35 61 27 Flame Effect Output Only Effect Effect Effect Supply Pipe Size minimum diameter 3 8 1 2 3 8 Lab Test No GL 923 WAR 0115 0121...

Page 14: ...effect Fit burner grate by sliding R L side metal pins on grate into holes located on burner side plates as shown 2 Top Row Slide R LH grate pins into holes located on the burner side 1 Bottom Row Tot...

Page 15: ...to the hi kPa value in the table for maximum output test point inlet Modulator Harness Connections 1 2 BSPT gas outlet SIT 840 Control Valve test point outlet 1 2 BSPT gas inlet adjustment screw Afte...

Page 16: ...5 September 2019 All dimensions are in mm Copyright 16 Due to continued product improvement Warmington Ind LTD reserves the right to change product specifications without prior notification...

Page 17: ...between the hi and the low pressures test point inlet HI LOW Harness Connections test point outlet 1 2 BSPT Gas outlet SIT 843 Control Valve Nut A High setting adjustment screw Screw B Low setting ad...

Page 18: ...5 September 2019 All dimensions are in mm Copyright 18 Due to continued product improvement Warmington Ind LTD reserves the right to change product specifications without prior notification...

Page 19: ...asfitter Light appliance adjust to high flame setting and check pressure adjust to low flame and check pressure If adjustments are necessary remove the cap The pressure adjustment screw and nut are on...

Page 20: ...tisfied that the appliance is working correctly fit the front panel assembly back to the gas burner NOTE Ensure you peel the Protective Plastic Coating from any stainless steel components if fitted Al...

Page 21: ...5 September 2019 All dimensions are in mm Copyright 21 Due to continued product improvement Warmington Ind LTD reserves the right to change product specifications without prior notification...

Page 22: ...e base screw and check for leaks Correct operation of 3 Flame Pilot 3 Flame Pilot in 3 7 COMMISIONING AND TESTING Read all the instructions before commissioning Install coals and logs and burner befor...

Page 23: ...graph for a selected model of traditional fire is an acceptable hearth extension A hearth extension BELOW the curved minimum requirement line is NOT acceptable 4 1 COMBUSTIBLE MANTLE CLEARANCES REF B...

Page 24: ...ue pipe is 5mm lower that the Flashing cone 5 Fit the Top Spider into position ensure that the legs of the spider are fitted inside the liner and that the spider is positioned hard down onto the liner...

Page 25: ...LINED FLUE SYSTEM FLUE PENETRATION VENTED THROUGH TOP FLASHING Note Flue system casing Flue system may require to be Doubled lined to comply Ref ASNZS 2918 2001 4 3 Flue pipe casing Notes External re...

Page 26: ...tion CHIMNEY CHASE FLASHING AND AIR VENTILATION OP TIONS SETTING ADD COWL AND FLASHING CONE HEIGHT Note Flashing Spigot height is determined by the Insulation that is fitted under the Flashing See Det...

Page 27: ...ations without prior notification FLUE HEIGHT MINIMUM DETAILS FRAME OUT AND TRIM OUT DETAILS FOR CHIMNEY CHASE Option X Singled Lined Flue System Option Y Double Lined Flue System The flue exits are t...

Page 28: ...E APPLIANCE SHALL BE IDENTIFIABLE BY A COMPLIANCE PLATE WITH THE MARKING TESTED TO AS NZS 4013 ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE TESTING AUTHORITY IS CONSI...

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