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Nautilus® Sport Series Treadmill Assembly Manual

importAnt SAfety precAutionS

When using electrical equipment, always follow these 
basic precautions:

iMporTAnT sAFETy insTruCTions

the following definitions apply to the word “Warning” found 

throughout this manual:

used to call attention to potential 
hazards that could result in personal 
injury or loss of life.

rEAD  ALL  insTruCTions  BEForE  using 

ThE MAChinE.

1.  Do not plug the treadmill into an outlet until the final assembly 

is complete and the motor cover is installed.  

2.  CONsULt YOUr PHYsICIaN BEFOrE startING aNY EXErCIsE 

PrOGraM. Only he or she can determine the exercise program 

that is appropriate for your particular age and condition. If 
you have not been exercising or are pregnant or have a heart 

condition or any physical limitation, failure to consult your 
physician before engaging in physical exercise, such as using a 
Nautilus® sport series treadmill , could result in serious injury 
or death.  If while using a  Nautilus® sport series treadmill 

you have any pain or tightness in your chest, an irregular heart 
beat, shortness of breath, feel faint, light-headed or dizzy or 
have any pain or discomfort, stOP and consult your physician 
immediately.

3.   read, understand, and test the saFEtY stOP PrOCEDUrEs in 

the Owner’s Manual before using the treadmill.  

4.   the safety stop Cord does not turn off the electrical current 

to the treadmill. the treadmill continues to draw power, even 
when the display is off. to avoid electric shock, do not remove 
treadmill motor covers or place hands beneath the treadmill 
while the treadmill is plugged into a power source.

5.   review all of the warning labels on the treadmill before use. 

6.  the Nautilus® sport series treadmill, models t514, t516 

and t518 are intended for home use only. the t514 maximum 
user weight limit is 350 pounds (159 kilograms). the t516 
and t518 maximum user weight limit is 375 pounds (170 

kilograms). Do not exceed the maximum user weight limits.   

7.   Before each use of this equipment, inspect the treadmill for 

incorrect, worn, or loose components. the machine can be 
safely used only when it is regularly inspected for damage or 
wear. Inoperable components should be replaced, repaired, or 
tightened immediately, or the equipment should be taken out 
of use until repairs have been made.

8.         Do not wear any loose or dangling clothing or jewelry while

         using the Nautilus® sport series treadmill.  always keep your 

hands, feet, clothing, etc. clear from beneath the treadmill and 
from all moving parts.  Never use your treadmill with the Motor 
Cover or Frame Covers removed.

9.    always wear rubber-soled athletic shoes on the Nautilus® 

sport series treadmill. Never use the treadmill barefooted or 

wearing only socks. 

10.  Do not start the treadmill when someone is standing on 

the belt. always stand on the foot rails on each side of the 
walking belt when starting the treadmill. Be careful when 
mounting or dismounting the treadmill. 

11.   Keep speed and incline at the lowest settings when someone 

is getting on and off the treadmill.

12.  Keep the area underneath and around the treadmill clear. 

Position the treadmill on a clean, level surface and do not 
place the treadmill on thick carpet as it may interfere with 
proper ventilation. We recommend the use of a treadmill mat 

that may be purchased from your treadmill dealer or Nautilus, 

Inc.

To reduce the risk of electrical shock, always unplug the 
external power supply from the electrical outlet before 
cleaning, maintaining, or repairing.

To reduce the risk of burns, electric shock, or injury to 
persons: read this manual in full before operating the 
treadmill. Failure to follow these guidelines can produce 
a serious or possibly fatal electrical shock hazard or other 
serious injury. Consult a qualified electrician as required.

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Summary of Contents for Sport Series

Page 1: ...Base Model T514 T516 T518 Display Model LE LE X LC Sport Series Assembly Manual Be Strong Model T514 Model T516 Model T518 P N 000 4844 Rev D 12 2005...

Page 2: ......

Page 3: ...fitness industry Thank you for purchasing your Nautilus Sport Series treadmill For more than 30 years Nautilus has been producing the world s finest fitness equipment used in health clubs and homes ar...

Page 4: ...ASSEMBLE 5 Parts LIST 6 HARDWARE AND TOOL LIST 7 BASE ASSEMBLY GUIDE 8 DISPLAY ASSEMBLY GUIDE 19 WARRANTY 23 IMPORTANT CONTACT NUMBERS 24 For detailed instructions and information on how to use and c...

Page 5: ...ay be required when calling Customer Service Base serial number location The serial number decal on the base can be found on the left hand incline arm This decal is visible without removing any parts...

Page 6: ...ns Width 30 1 76cm 30 1 76cm 30 1 76cm Length 82 8 2 1m 82 8 2 1m 85 8 2 1m Height 18 45cm 18 45cm 18 45cm Machine Weight 325 lbs 325 lbs 325 lbs Shipping Weight 350 lbs 375 lbs 375 lbs Console Displa...

Page 7: ...350 pounds 159 kilograms The T516 and T518 maximum user weight limit is 375 pounds 170 kilograms Do not exceed the maximum user weight limits 7 Before each use of this equipment inspect the treadmill...

Page 8: ...urrent may result if this equipment is not grounded properly 20 The treadmill must be on an appropriate dedicated electrical circuit carrying 15 amps 110 Volt model or 7 amps 220 Volt model Nothing el...

Page 9: ...ilus Sport Series treadmill is designed to plug into a grounded non GFI outlets only To determine if your outlet or circuit breaker is GFI look for a test and reset button on them If they have the tes...

Page 10: ...Cover Qty 1 P N 000 4696 Part Top Motor Cover Sticker T518 Qty 1 P N 000 4827 Part Top Motor Cover Sticker T516 Qty 1 P N 000 4826 Part Front Plastic Motor Cover Qty 1 P N 000 4695 Part Left Upright...

Page 11: ...96 Model T516 000 4829 Model T518 000 4798 Part Left Upright Motor Cover Qty 1 P N 000 4700 Part Right Upright Motor Cover Qty 1 P N 000 4697 Part Rear Console Access Panel Qty 1 P N 000 4718 Part LC...

Page 12: ...68 Item Flat Washers 5 16 Qty 6 P N HH 2154 Item Phillips Flat Head Screws 8 x 3 4 Qty 8 P N HH2611 Item Pan Head Stainless Steel Screws 10 x 5 8 Qty 10 P N HH2612 Item Nylon Washers 5 16 Qty 3 P N MM...

Page 13: ...2 hex head bolts and 2 flat washers on the front side of the assembly and 1 hex head bolt 5 16 18 x 2 on the outside of the assembly Hand Tighten Bolts Only The following instructions provide directio...

Page 14: ...nued NOTE You may need to loosen the motor pan bolts see Step 2 for location and move the front cross support bracket towards the front of the base assembly for the Upright Supports to fully fit onto...

Page 15: ...top of the right upright to the connector in the right handrail of the console assembly matching the 6 pin and 8 pin connectors Base assembly guide Figure 3 Step 3 Connecting Wiring Harness 3 1 Motor...

Page 16: ...ep 4 Placing Console Assembly Important Make sure that the cables Do not become pinched between the console and the right upright assembly Base Assembly Console Assembly 7 2 4 4 4 2 4 4 2 15 2 5 4 Onl...

Page 17: ...Tools 1 2 inch Socket with ratchet not provided 5 1 Fasten console onto Left Upright support using 3 bolts flat and nylon washers 5 2 Tighten all bolts on the left side securely including Upright Supp...

Page 18: ...16 Tools 1 2 inch Socket with ratchet not provided 6 1 Fasten console onto Right Upright support using 3 bolts 3 flat washers and 3 star washers 6 2 Tighten all bolts on the right side securely inclu...

Page 19: ...Installing Upright Hardware Caps Locate the following for this step Parts Assembly from Step 6 Left Upright Hardware Cap Right Upright Hardware Cap 7 1 Install Left Upright Hardware Cap 7 2 Repeat pr...

Page 20: ...over sticker see illustrations below to the area and rub to remove any air bubbles Step 8 Installing Top Motor Covering Locate the following for this step Parts Assembly from Step 7 Top Plastic Motor...

Page 21: ...ips Flat Head Screws 8 x 3 4 Tools Phillips Screw Driver 10 1 Install Left Upright Cover using 4 Phillips Flat Head Screws on the inside of the Left Upright Support Assembly 10 2 Install 4 Self Drilli...

Page 22: ...p Parts Assembly from Step 10 Front Plastic Motor Covering Hardware 3 Self Drilling Metal Screws 8 x 3 4 Tools Phillips Screw Driver 11 1 Install Front Plastic Motor covering onto the Base Assembly us...

Page 23: ...r Step 13 Inspecting Base Assembly Congratulations Now that you have assembled your Nautilus Sport Series treadmill base Model T514 T516 or T518 it is VERY IMPORTANT to tighten all screws and bolts an...

Page 24: ...y are given with the orientation of standing on the treadmill facing the console The console is the front while the rear roller is the back Step 1 Locating the Wiring Harness Locate the following for...

Page 25: ...ep Parts Treadmill Assembly from Step 1 Display Hardware 4 Stainless Steel Screws 10 x 5 8 Tools Phillips Screw Driver 2 1 Install Display into Console Assembly 2 2 Secure the Display with 4 Stainless...

Page 26: ...the following for this step Parts Treadmill Assembly from Step 1 3 1 Connect the Wiring Harness from the Console Assembly to the display making sure to match the pin connectors NOTE The LE Display Co...

Page 27: ...Be sure to fully inspect your Nautilus Sport Series treadmill before plugging in and using for the first time Please refer to your Nautilus Sport Series Treadmill Owner s Manual for information on pr...

Page 28: ...to you What Nautilus will do Nautilus Inc liability hereunder is expressly limited to the replacement of goods not complying with this warranty or at Nautilus Inc election to the return of the purcha...

Page 29: ...your machine and the date of purchase available when you contact the appropriate Nautilus office listed below For technical assistance and a list of distributors in your area please call or fax one o...

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Page 32: ...he Nautilus logo My Nautilus Heart Strong Changing the Game in Health and Fitness REACT ROC Remote Operation Control SuperSoft Hyperdrive Be Strong are either registered trademarks or trademarks of Na...

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