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National 5200 PANTHER, Instruction Manual

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National 5200 PANTHER Instruction Manual Download Page 81

Page 59.2

5200 & 5200QL PART NUMBERS & DIAGRAMS

5203 POWER PACK

Standard Power Pack • Recharges quickly

5203-1 DEEP CYCLE BATTERY ONLY 

5204 EXTENDED RUN POWER PACK

Twenty five percent more cycle life • Up to fifty percent more run time • Has the ability to take a rapid
charge without affecting the cycle life • Runs to a deeper discharge

5208-1 EXTENDED RUN BATTERY ONLY 

EXTERNAL PARTS

Summary of Contents for 5200 PANTHER

Page 1: ...MANUAL Read Manual Before Operating Machine 5200 QL 5200 9250 XYLON AVENUE NORTH MINNEAPOLIS MN 55445 U S A 800 245 0267 763 535 8206 FAX 763 535 8255 FAX 800 648 7124 WEB SITE www nationalequipment...

Page 2: ...0 Battery Power Pack Operation Information 11 15 Commonly Asked Battery Charging Questions 14 15 Features Specifications 16 16 1 A Vibration Sound Data 16 1 Operating Controls 17 18 1 A Power On Off S...

Page 3: ...Machine on Caster 24 Wheel Sizes 25 A Wheel Size 25 Adding Additional Weight 26 A Front Weight 26 B Rear Weight 26 Cutting Head and Blade 27 29 A Dialing in the Machine 27 B Saving Time with Extra Cut...

Page 4: ...Sub Floor 31 M Cross Room Ditching 32 N Checker Board Ditching 32 Blades 33 36 A Types of Blades 33 B Blade Sharpening 34 C Self Scoring Blade Sharpening 34 D Carbide Tipped Blade Sharpening 34 E Bla...

Page 5: ...ry Connector Parts 49 F Motor Fuse Parts 50 G Gear Pump Parts 51 H Wheel Parts 52 I Control Lever Parts Old Style 53 J Control Lever Parts New Style 53 1 K Single Spool Hose Parts 54 L Double Spool Ho...

Page 6: ...your hand could cause serious injury A few common ways to encounter hydraulic fluid under pressure include 1 PINHOLE Fluid under pressure can cause serious injury It can be almost invisible escaping...

Page 7: ...pressurized hydraulic fluids may develop a mist or fine spray that can flash or explode upon contact with a cause of ignition These explosions can be very severe and could result in serious injury or...

Page 8: ...tc should be worn when specified or necessary 9 KEEP BYSTANDERS AWAY Children and bystanders should be kept at a safe distance from the work area to avoid distracting the operator Operator should be a...

Page 9: ...RTING MACHINE On off switch must be in off position before connecting to power source 23 UNPLUG EQUIPMENT Disconnect battery and or charger s before servicing or when not operating 24 MAINTAIN EQUIPME...

Page 10: ...tays alert at all times never lets guard down Skills Only performs duties he she are qualified to do Always tries to improve Judgment Plays it safe Doesn t take chances Common Sense Does the right thi...

Page 11: ...in operation Block off work area Support personnel should never stand next to machine in front of or behind machine while machine is running Failure to do so could cause serious bodily injury or death...

Page 12: ...us bodily injury Remove plug by holding the plug body Never unplug by pulling on the cord Inspect plug connections cords and switches before each use Do not use if any of these are defective Replace o...

Page 13: ...with no plug in the front is the left pack No plug to front red plug to rear Failure to properly install power packs correctly will not allow power hook up Once power packs are properly installed con...

Page 14: ...WER PACKS 5200 QL Reverse procedure from above Side power pack straight into machine not at an angle Make sure power pack is nested properly into machine between guards Note There is a right and left...

Page 15: ...do not need to be unhooked from series gray plug on top of packs Hook one charger to each power pack by connecting one red 24 volt plug from a charger into the red connection of a power pack red to re...

Page 16: ...discharged Battery Power Pack can sit unused for up to one year and will only loose 10 to 15 of original charge without harm WARNING Power Packs must be fully charged before allowing packs to sit for...

Page 17: ...ed together hooked in series gray plugs on top of the packs Connect the charger to the blue 48 volt plug See Figure D Connect the charger to a power source Connecting to power source starts the chargi...

Page 18: ...S 5 To discontinue charging move switch to the OFF position Remove clamps from battery or unplug connector 6 When disconnecting the battery charger always disconnect the A C before disconnecting the b...

Page 19: ...ersonal metal items such as bracelets rings necklaces and watches when working with batteries A battery can produce a short circuit current sufficient enough to weld metal objects causing severe burns...

Page 20: ...g charged you will get more life out of the batteries and charge cycle POWER PACK GENERAL INFORMATION Normally the two power packs provided will give plenty of run time for the average working day But...

Page 21: ...ne Failure to do so could cause machine to accidentally start causing serious injury WARNING Do not put battery near fire Must be recycled or disposed of properly Do not touch terminals with metal obj...

Page 22: ...harging will take 4 to 8 hours depending on the level of discharge of each power pack The lower the voltage the longer it will take to restore the power pack MACHINE AND BATTERY CHARGING splitter spli...

Page 23: ...rger to power source Complete the charging sequence NOTE Make sure all connections are securely fastened TWO CART BATTERY CHARGING WARNING Remove the power cord from power source before disconnecting...

Page 24: ...Page 13 1h 5200 5200QL BATTERY CHARGER INSTRUCTION Charging time range 2 to 4 hours depending on the level of discharge of the power pack SINGLE CHARGING...

Page 25: ...ill batteries go dead sitting on the floor Answer No the battery design will hold up to 90 of its charge up to 2 years without being used or charged 6 Question Does severe cold effect the batteries An...

Page 26: ...intermixed 11 Question Can the batteries be replaced in packs Answer Yes but only by a qualified National technician or service center Never try to replace yourself 12 Question Can I leave the charge...

Page 27: ...Rear Weight Compartment SPECIFICATIONS 5200 5200 QL Width 24 1 2 24 1 2 Height 30 3 8 30 3 8 Height with seat 44 44 Length without Jaw 53 53 Weight machine only 1150 lbs 1303lbs Added Weight Pocket W...

Page 28: ...X Y Z Vector Sum Stationary 0 1 0 3 0 4 0 1 Moving 0 5 0 3 0 1 0 6 Whole Body Vibration Levels in m s 2 Axis X Y Z Vector Sum Left 0 5 0 3 0 6 0 9 Right 1 4 1 4 0 5 2 0 Hand Arm Vibration Levels in m...

Page 29: ...ve levers slowly Both levers forward move the machine forward Both levers backward move the machine backward The left lever forward and the right lever backward turn the machine quickly to the right T...

Page 30: ...aintenance besides raising the cutting head angle place blocks under the machine See Figure D Never use the cutting head only Figure B Figure C WARNING Disarm machine by removing the cutting head or d...

Page 31: ...m down on fingers or hands Failure to do so could cause bodily injury and or loss of a limb Figure A LID CLOSURE 5200 QL To lower hood release hood lever from the hood lever bracket See Figure B Caref...

Page 32: ...ht If a leak is noticeable retighten fitting If leakage persists remove the connection and inspect POWER PACK CHANGING Power packs are heavy For safe removal use more then one person when lifting HOOD...

Page 33: ...d unloaded Remove added weight Make sure ramp is secured Do not have at a steep incline The use of a power winch or hand come a long is much safer For a van the ramp should be 12 to 18 feet in length...

Page 34: ...ne down with ratchet straps when transporting the machine Chock wheels to keep machine from rolling hydraulic levers should not be locked in the forward or backward position Hydraulic levers should be...

Page 35: ...low cutting head angle to a high cutting head angle the operating attitude of the machine changes When a floor surface is not level ramps inclines large amounts of debris which would lift the drive wh...

Page 36: ...place a piece of plywood on top of a pallet Using a forklift with the forks inserted in the forklift cups place machine on pallet Use ratchet straps to secure machine to pallet FRONT WHEEL ASSEMBLY F...

Page 37: ...place connect a bungee strap from each lever pushing levers backward Pulling straps to the back of the machine and connecting behind the seat or the rear of the machine See Figure B Never leave machi...

Page 38: ...The 13 and 16 wheels are used to slow the speed of the machine lower the amperage and increase torque Keep wheels clean and free of debris make sure it can move freely Clean as needed Inspect before...

Page 39: ...AT ceramic thin set wood or increase traction on wet dusty or slick surfaces Machine includes twelve 36 lb front weights with handles Set front weights in front weight compartment See Figure A Maximum...

Page 40: ...ide plate Failure to do so could cause severe bodily injury When bolts are removed from the slide plate the cutting head and the slide plate will drop down to the floor Loosen the two bolts on the fro...

Page 41: ...mp and buck It does not give the operator a clear vision of the cutting head and it raises the machine to operate at a unsafe operating height See Figure B Failure to raise the slide plate could cause...

Page 42: ...Keep your work area clean and clear of debris After you have removed a portion of material remove it out of the way This will give the machine maximum performance and help to keep the work area safe A...

Page 43: ...elf scoring blades do not work score thru the carpet See Figure A the width of the blade Standard Blade and scrape up In some cases carpet might pull off the pad and then scrape up the pad separately...

Page 44: ...e as possible Use a shoe blade Extra Heavy Duty Blade these blades have a bend to them or a regular blade bevel up When using a regular blade bending up the corners of the blade will help from the bla...

Page 45: ...Using as wide of a self scoring blade as possible make ditches 4 to 6 apart crossways from the way the machine will be removing the goods See Figure B Running the machine crossways from the ditches w...

Page 46: ...ich is put through special processing to achieve an unbelievable edge holding ability SHOE BLADES ANGLE SHANK BLADES WITH CARBIDE TIPS 500 Works well for ceramic wood thick epoxy and elastomeric coati...

Page 47: ...me caution Have plenty of sharp blades on each job so on the job blade sharpening is eliminated It is best to resharpen dull blades on proper bench or belt grinder in the shop so the blades are ready...

Page 48: ...3 4 x 3 Straight Shank w Carbide Tip 500 7072 4 4 x 4 Straight Shank w Carbide Tip 500 7072 6 4 x 6 Straight Shank w Carbide Tip 500 Razor sharp super hard for scraping thin epoxies thin mil coatings...

Page 49: ...er works great on tough wood floors glued nailed The long length allows the blade to easily slide under tough material Works well on most ceramics and VCT The long taper works great on tough wood floo...

Page 50: ...AD SUPPORT To Remove Lower Cutting Head Support 1 Lower slide plate so cutting head hinge pin is below machine bottom Retighten 2 Loosen both cutting head pin set screws at the base of the lower cutti...

Page 51: ...drain plug from side of tank See Figure B Take Caution this unit contains twelve gallons of fluid Make sure you have the proper amount of containers to catch fluid 3 Replace drain plug 4 Remove fille...

Page 52: ...e DO NOT use machine without foot pegs PUMP CHANGE OUT 1 Remove doghouse to expose pump 2 Disconnect hydraulic lines 3 Remove two 5 16 pump securing bolts 4 Remove pump by pulling pump straight out fr...

Page 53: ...rd WHEEL CHANGING 1 Jack machine up by pushing the cylinder lift forward to lower and adjust the angle of the cutting head to raise machine 2 Place blocks under Forklift Cups on the side of the machin...

Page 54: ...r machine will need to be raised Push the cylinder lift lever forward to lower and adjust the angle of the cutting head to jack up the machine See Figure C Block up machine See Figure D Remove four bo...

Page 55: ...on the outside of the power box 3 Motor Starter Switch on connector located inside power box WARNING Always disconnect from power pack before maintaining WARNING Never operate machine without pump gu...

Page 56: ...Note Number in parenthesis is the amount needed on each machine Parts are sold individually therefore order the number of parts needed...

Page 57: ...TTING HEAD PIN 5110 180 FOOT PEG 2 5110 218 BACK UP BEEPER SWITCH 5110 233 BREATHER ASSEMBLY 5110 235 FILTER T FITTING ASSEMBLY 5110 235 1 FILTER HOSE FITTING ONLY 2 5110 235 2 FILTER T ONLY 5110 235...

Page 58: ...ELECTRIC BOX COVER ONLY W GASKET 5200 118 1A ELECTRICAL BOX SHELL ONLY 5200 118 3 BACK UP BEEPER CORD 5200 118 4 BACK UP SWITCH CORD 5200 118 5 CONNECTOR BAR TO PLUG CORD 5200 118 6 CONNECTOR PLUG COR...

Page 59: ...N NOT SHOWN 5200QL 11 LH SINGLE SPOOL VALVE 5200QL 11 RH DOUBLE SPOOL VALVE 5200QL 12 VALVE LEVER W BOLT 3 5200QL 13 VALVE LEVER SPACER 5200QL 14 BACKUP BEEPER PIN ASSEMBLY 5200QL 25 RIGHT SIDE PANEL...

Page 60: ...1 4 X 1 WOODRUFF KEY 2 73082 1 4 20 X 1 PHILLIPS HEAD SCREW 2 PER ASSEMBLY 73087 1 4 20 X 1 FLANGE BOLT 73131 3 32 X 1 KOTTER PIN 2 73201 3 8 16 X 1 HEXHEAD BOLT 5 73202 3 8 INTERNAL EXTERNAL WASHER 2...

Page 61: ...DEEP CYCLE BATTERY ONLY 5203 2L SINGLE BATTERY PACK LEFT 2 PLUG 5203 2R SINGLE BATTERY PACK RIGHT 3 PLUG 5204 PANTHER POWER PACK EXTENDED RUN SET OF 2 5204 2L EXTENDED RUN SINGLE BATTERY PACK LEFT 2...

Page 62: ...ADE 7070 2 4 X 2 STRAIGHT SHANK BLADE 7070 3 4 X 3 STRAIGHT SHANK BLADE 7070 4 4 X 4 STRAIGHT SHANK BLADE 7070 6 4 X 6 STRAIGHT SHANK BLADE 7071 2 4 X 2 ANGLE SHANK SHOE BLADE 7071 3 4 X 3 ANGLE SHANK...

Page 63: ...PINCH POINT LABEL 6 L118 OPERATOR MUST BE SEATED LABEL 2 L137 DISARM MACHINE LABEL 3 L141 FLAG MADE IN USA LABEL 2 L142 TRAILER HITCH LABEL 2 L148 CAUTION GENERAL INFO LABEL L153 POWER PACK LABEL L155...

Page 64: ...Left Side Panel Not Shown 5200 25 RH Right Side Panel 5200 26 Hood 5200 30 Base Assembly Dog House 5200 270 1 Control Lever Guard 70602 Instruction Manual Tube 70603 Instruction Tube Cap 73006 1 4 20...

Page 65: ...L 28A Battery Cover Foam Pad 2 Not Shown 5200QL 29 Top Cover 5200QL 30 Hood Lever Assembly 5200QL 31 Hood Lever Only 5200QL 34 Reverse Catch PART DESCRIPTION 5200QL 40 Battery Guide Right Left 2 5200Q...

Page 66: ...t 5200QL 34 Reverse Catch 5200QL 700 Front Hood Upgrade Kit PART DESCRIPTION 73005 1 4 20 x 1 2 Hexhead Bolt 3 73007 1 4 Flat Washer 3 73008 1 4 20 Nylon Lock Nut 4 73014 1 4 20 x 1 1 2 Hexhead Bolt 7...

Page 67: ...029 1 4 20 x 3 4 Flathead Cap Screw 2 73201 3 8 16 x 1 Hexhead Bolt PART DESCRIPTION 73202 Button Head Star Washer 20 73203 3 8 Flat Washer 73207 3 8 Nylon Lock Nut 73213 Hood Hinge Bolt 8 73345 Hood...

Page 68: ...Connector Assembly 4 5200 118 13 Cord Connector Strain Relief 3 5200 118 16 Yellow Cord Connector Assembly Extended Run Not Shown PART DESCRIPTION 5200 118 17 Electric Box Gasket Only 5200 119 Contac...

Page 69: ...L 1A Hydraulic Pump Motor Plate 5200QL 1C Motor Fan Cover Not Shown 5200QL 1F Motor Fan Not Shown 72385 5 HP Motor Advanced Not Shown 72391 5 HP Motor Baldor 73006 1 4 20 x 3 4 Button Head Cap Screw 4...

Page 70: ...IPTION 5200 1G Double Pump Gasket 5200 111 90 Pump Fitting 70905 D4 Double Gear Pump 73203 3 8 SAE Flat Washer 2 73214 3 8 16 x 1 Button Head Cap Screw 2 73204 3 8 Split Lock Washer 2 70905 D4 73214 7...

Page 71: ...of Seals Not Shown 5110 117 Wheel Hub 2 5110 117 2 Hub Nut 2 5110 405 18 Wheel Rim Standard PART DESCRIPTION 5110 408 13 Wheel Rim 5200 261 1 Wheel Motor Hose Clamp Assembly 2 5200 409 16 Wheel Rim 7...

Page 72: ...Not Shown 5200 166R Right Handle PART DESCRIPTION 5200 191 Switch Assembly 5200 191A Switch Securing Nut 5200 217 Back Up Beeper Bracket 5200 270 1 Control Lever Guard 73008 20 Nylon Lock Nut Securing...

Page 73: ...lve Upgrade Kit Assembly 73020 1 4 20 x 5 8 Wizlock Bolt 3 73202 3 8 Internal Lock Washer 6 73213 3 8 16 x 3 4 Button Head Cap Screw 3 73227 3 8 24 x 1 Set Screw 3 73235 3 8 24 Jamb Nut 3 73320 5 16 1...

Page 74: ...116 5 Socket Head Cap Screw 2 5200 261 Wheel Motor Line 2 5200 262 Pressure Line 2 PART DESCRIPTION 5200 263 Suction Line 2 70651 Valve Body Plug 4 72816 3 8 90 Pump Fitting Not Shown 73008 1 4 20 Ny...

Page 75: ...Lower Cylinder Line 5200 255 Upper Cylinder Line PART DESCRIPTION 5200 261 Wheel Motor Line 2 5200 261 1 Wheel Motor Hose Clamp Assembly 2 5200 262 Pressure Line 2 5200 263 Suction Line 2 70651 Valve...

Page 76: ...5110 236 Filter Housing Assembly PART DESCRIPTION 5110 236 1 Replacement Filter Return 5110 237 Suction Filter Screen 5110 237 1 Filter Suction Line Assembly 2 5110 237 1A Filter Hose Only 2 5110 237...

Page 77: ...2 Cylinder Clip 2 5110 253 Hydraulic Hose Connector PART DESCRIPTION 5110 253R Cylinder Restricter Fitting 5200 258 Debris Deflector 73340 5 16 18 x 1 4 Set Screw 2 73402 1 2 13 Nylon Lock Nut 73403 1...

Page 78: ...rey 5200 194A Wheel Only 2 Not Shown 73204 3 8 Split Lock Washer 2 PART DESCRIPTION 73207 3 8 16 Nylon Lock Nut 2 73208 3 8 16 x 1 Hexhead Cap Screw 2 73402 1 2 13 Nylon Lock Nut 4 73406 1 2 13 x 1 1...

Page 79: ...ront Weight Individually 12 5200 400 4 USS 5 8 Flat Washer Weight 2 PART DESCRIPTION 5200 400 5 SAE 5 8 Flat Washer Weight 2 73406 1 2 13 x 1 1 4 Hexhead Bolt 73414 1 2 13 x 7 Hexhead Bolt 2 Rear Weig...

Page 80: ...Volt Replacement Switch PART DESCRIPTION 5205 2 Replacement Strain Relief 5205 3 Plug Outlet 5205 4 Replacement Power Cord 5205 6 Replacement 6 ft Battery Cable w Connector 5207 4 Splitter 5212 48 Vo...

Page 81: ...es quickly 5203 1 DEEP CYCLE BATTERY ONLY 5204 EXTENDED RUN POWER PACK Twenty five percent more cycle life Up to fifty percent more run time Has the ability to take a rapid charge without affecting th...

Page 82: ...13 x 1 Bolt Carriage Lg 2 5200 QL 500G Wheel Fixed 2 5200 QL 500H Wheel Swivel 2 5200QL 501 Front Angle Right 5200QL 502 Front Angle Left 5200QL 503 Top Tray 5200QL 504 Bottom Tray 5200QL 505 Handle A...

Page 83: ...Label L37 Caution Sharp Blades Label 2 L66 Large Caution Label L106 Pinch Point Label 2 PART DESCRIPTION L137 Disarm Machine Label L142 Trailer Hitch Label L148 Caution General Info Label L155 Genera...

Page 84: ...tch Label L106 Pinch Point Label 4 L153 Power Pack Label L156 48 Volt Label L157 24 Volt Label L159 Label PART DESCRIPTION L161 Label L168 Instruction Label L169 Product Number Label L172 Lowering Hoo...

Page 85: ...D Authorized Personnel Label L98 Blade Lift Label L118 Operator Must Be Seated Label 2 L137 Disarm Machine Label 2 PART DESCRIPTION L141 Flag Made In USA Label 2 L174C 5200 QL Label L176 National Labe...

Page 86: ...to attach 5110 100W Replacement Wheel Only 5205 BATTERY CHARGER 5205 Battery Charger 24 Volt 110 V 5205 W Battery Charger 24 Volt 220 240 CE Approved For use with 5203 and or 5204 Power Packs 5212 Bat...

Page 87: ...K 7075 11 2 X 11 TAPERED CUTTING HEAD SHANK 7077 8 3 5 X 8 TAPERED CUTTING HEAD SHANK 7077 11 3 5 X 11 TAPERED CUTTING HEAD SHANK TAPERED CUTTING HEAD SHANK BLADES Designed for removing wood and the t...

Page 88: ...epoxy 7072 2 2 STRAIGHT SHANK W CARBIDE TIP 7072 3 3 STRAIGHT SHANK W CARBIDE TIP 7072 4 4 STRAIGHT SHANK W CARBIDE TIP 7072 6 6 STRAIGHT SHANK W CARBIDE TIP STRAIGHT SHANKS WITH CARBIDE TIP The same...

Page 89: ...ge 65 1 5200 BATTERY BOX WIRING 26 112 RED PLUG GRAYPLUG BLUE PLUG RED PLUG 16 626 1 750 BATTERYCOVER 1 TOPVIEW 16 626 BATTERYCOVER 2 TOPVIEW 0 880 THRU 2X 0 880 THRU 2X 1 1 2 3 3 3 4 5 5 5 5 7 6 4 4...

Page 90: ...Page 65 2 5200 CONTACTOR ON OFF SWITCH WIRING 4 4 2 4 4 2 0 5 4 44 5 4 50 4 0 2 4 544 34 2 37 4 50 37 4 37 4 0 2 3 3 53 3 5 2 34 2 37 4 342 00 2 7 2 2...

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Page 97: ...d herein shall be the sole and exclusive warranties granted by National and shall be the sole and exclusive remedy available to the purchaser Correction of defects in the manner and for the period of...

Page 98: ...ed Check One Repair Do you wish to be contacted before repairing Yes No Return Contact National if a loaner is needed Return Authorization Number Date Customer Number Purchased From required contact N...

Page 99: ...187 6293 3 x 14 Extra Heavy Duty Blade 187 6294 3 x 27 Extra Heavy Duty Blade 187 7050 200 3 x 6 Premium High Tempered Blade 062 7050 201 3 x 8 Premium High Tempered Blade 062 7050 202 3 x 10 Premium...

Page 100: ...Avenue North Minneapolis MN 55445 U S A Phone 800 245 0267 or 763 535 8206 Fax 800 648 7124 or 763 535 8255 Web Site www nationalequipment com E Mail info nationalequipment com BILL TO Attn _________...

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