National Crane 600H, Service Manual

Page: 183 / 232

NATIONAL CRANE
08-19-2022 Control # 092-13
9-1
600H SERVICE CRANE INSTALLATION
9
SECTION 9
CRANE INSTALLATION
SECTION CONTENTS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Minimum Truck Requirements . . . . . . . . . . . . . . . 9-2
PTO Horsepower Requirements . . . . . . . . . . . . . . 9-8
Direct Mount Pump to PTO. . . . . . . . . . . . . . . . . . 9-8
Pump Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Truck Frame Strength . . . . . . . . . . . . . . . . . . . . . . 9-9
Section Modulus Tables. . . . . . . . . . . . . . . . . . . . . 9-9
Channel (Table A). . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Channel Reinforcement (Table A) . . . . . . . . . . . . 9-9
Angle Reinforcement (Table B). . . . . . . . . . . . . . . 9-9
Fish Plate Reinforcement (Table C) . . . . . . . . . . . 9-9
Angle Under Reinforcement (Table D) . . . . . . . . . 9-9
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
Requirements For Optional Single Front
Outrigger (SFO). . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
Truck Frame Section Modulus Tables . . . . . . . . 9-15
Truck Preparation . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Welding Precautions . . . . . . . . . . . . . . . . . . . . . . 9-18
Positioning Crane On Truck . . . . . . . . . . . . . . . . 9-18
PTO Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Hydraulic Pump Installation . . . . . . . . . . . . . . . . 9-18
Reinforcing/after Frame Extension . . . . . . . . . . . 9-19
After Frame Modification . . . . . . . . . . . . . . . . . . . 9-22
Mounting the Crane . . . . . . . . . . . . . . . . . . . . . . . 9-23
Set the T-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
Mount the Turret and Torsion Box to the
Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
Turret Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
Torsion Box Mounting . . . . . . . . . . . . . . . . . . . . . 9-24
Mounting the 684TM . . . . . . . . . . . . . . . . . . . . . . 9-24
Mount the Outrigger Box . . . . . . . . . . . . . . . . . . . 9-26
Assemble the Outriggers . . . . . . . . . . . . . . . . . . . 9-26
Attach the RSOD . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
Install the Hydraulic System . . . . . . . . . . . . . . . . 9-33
Mount the Operator Platforms and Install the
Foot Throttles. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
Install the Boom, Lift Cylinder, and Hoist. . . . . . . 9-34
Connect the Slew Potentiometer . . . . . . . . . . . . . 9-34
Connect the Electrical Interface. . . . . . . . . . . . . . 9-34
CAN Bus System Setup . . . . . . . . . . . . . . . . . . . . 9-35
Required Equipment . . . . . . . . . . . . . . . . . . . . . . 9-35
CAN Bus System using Software . . . . . . . . . . . . 9-36
CAN Bus System using Programming Button . . . 9-37
Initial Crane Run In Procedure . . . . . . . . . . . . . . . 9-37
RCL Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
Stability Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . 9-42
Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
Hoist Speed and Pull . . . . . . . . . . . . . . . . . . . . . . 9-42
Crane Operating Speeds . . . . . . . . . . . . . . . . . . . 9-42
GENERAL
This section provides information for proper mounting and
initial check out of the crane. Improper mounting can result in
damage to the truck frame and drive train, the hydraulic
pump, and cause crane instability. The Federal Department
of Transportation Laws relating to vehicle manufacture and
modification such as lights, brakes, and axle loads must be
met as well as State vehicle laws relating to weights and
dimensional restrictions such as overall length, overhang,
etc.
The final manufacturer of the vehicle must certify that the
axle ratings have not been exceeded with all permanently
attached equipment including a full load of fuel and men [at
200 lb (90 kg) each].
National Cranes must meet ASME/ANSI B30.5 (latest) when
completed as cranes and ASME/ANSI B30.23 (latest) when
completed as a personnel lifting system. These standards
require welds to meet AWS D14.3 or AWS D1.1 respectively.
Any work done in mounting must be done in compliance with
these codes.
NOTE: Verify that the number on the serial number plates
on the major components match the main serial
number located on the crane frame (Figure 9-1). If
the serial numbers do not match, contact the
fa c tor y be fo r e pro ce ed in g. M at ch in g se r i al
REFERENCE ONLY