Napoleon GD27 - N Installation And Operation Instructions Manual Download Page 22

22

WS-415-090 / 04.03.00

Main burner flame
is a blue, lazy,
transparent flame.

Blockage in vent.

-  remove blockage. In really cold conditions, ice buildup may occur
on the terminal and should be removed as required.

-  refer to Figure 16 to ensure correct location of storm collars.

Incorrect installation.

TEST SOLUTION

PROBLEM

SYMPTOM

Remote wall
switch is in "OFF"
position; main
burner comes on
when gas knob is
turned to "ON" po-
sition.

Wall switch is mounted up-
side down

- reverse.

Faulty valve.

- replace.

- replace.

Remote wall switch is
grounding.

- check for ground (short); repair ground or replace wire.

Remote wall switch wire is
grounding.

Exhaust fumes
smelled in room,
headaches.

Fireplace is spilling.

- check door seal and relief flap seal.

- check for chimney blockage
- check that chimney is installed to building code.
- room is in negative pressure; increase fresh air supply.

White / grey film
forms.

Sulphur from fuel is being de-
posited on glass, logs or
combustion chamber sur-
faces.

-  clean the glass with a recommended gas fireplace glass cleaner.
DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become
permanently marked.

- Restrict vent exit. See "

RESTICTING VERTICAL VENTS

".

- VENT HEIGHT LESS THAN 10 FEET: close air shutter slightly to
reduce primary air.
- VENT HEIGHT 10 TO 15 FEET: close restrictor plate by 2/3 (to 30°
open) from the normal factory setting.
- VENT HEIGHT MORE THAN 15 FEET: close restrictor plate com-
pletely from normal factory setting.

Aggressive venting action due
to vent height.

Flames are very
active.

Flames are con-
sistently too large
or too small.
Carboning occurs.

-  check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clockwise
2 or 3 turns and then placing pressure gauge tubing over the test
point. Gauge should read 7" (minimum 4.5") water column for natural
gas or 13" (11" minimum) water column for propane. Check that main
burner is operating on "HI".
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5" water column for natural gas or 10" water
column for propane. Check that main burner is operating on "HI".
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT
OVERTORQUE.
Leak test with a soap and water solution.

Unit is over-fired or under-
fired.

P

I

A

B

PILO

T

N

O

L

O

T

H I

LO

FF

O

Pilot goes out
while standing;
Main burner is in
'OFF' position.

Gas  piping  is  undersized.

-  turn on all gas appliances and see if pilot flame flutters, diminishes

or extinguishes, especially when main burner ignites. Monitor appli-
ance supply working pressure.
-  check if supply piping size is to code. Correct all undersized piping.

Carbon is being
deposited on
glass, logs or com-
bustion chamber
surfaces.

Flame is impinging on the
logs or combustion cham-
ber.

-  check that the logs are correctly positioned.
-  open air shutter to increase the primary air.
-  check the input rate: check the manifold pressure and orifice size
as specified by the rating plate values.
- check that the door gasketing is not broken or missing and that the
seal is tight.
- check that both 4" and 7" vent liners are free of holes and well
sealed at all joints.

Air shutter has become
blocked

-  ensure air shutter opening is free of lint or other obstructions.

Summary of Contents for GD27 - N

Page 1: ...nnot reach your gas supplier call the fire department LISTED DIRECT VENT MILLIVOL LISTED DIRECT VENT MILLIVOL LISTED DIRECT VENT MILLIVOL LISTED DIRECT VENT MILLIVOL LISTED DIRECT VENT MILLIVOLT T T T...

Page 2: ...should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the fireplace Any safety screen or guard removed for servic...

Page 3: ...ver requires the prior approval of an authorized company official Labour costs to the account of to the account of to the account of to the account of to the account of NAPOLEON NAPOLEON NAPOLEON NAPO...

Page 4: ...States The fireplace and its individual shutoff valve must be dis connected from the gas supply piping system during any pressure testing of that system at test pressures in ex cess of 1 2 psig 3 5 kP...

Page 5: ...When terminating vertically the vertical rise is a minimum 3 feet and a maximum 40 feet above the fireplace For safe and proper operation of the fireplace follow the ventinginstructionexactly Deviati...

Page 6: ...llow ing procedure for vent length calculations must be followed In an installation as shown in FIGURE 5 lengths A and C are known based on room height and roof re quirements Any 90 and 45 elbows must...

Page 7: ...ET Clearance above grade veranda porch deck or balcony Clearance to windows or doors that open Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the termina...

Page 8: ...nded that For optimum performance it is recommended that For optimum performance it is recommended that all horizontal runs have a minimum inch rise all horizontal runs have a minimum inch rise all ho...

Page 9: ...e fireplace vent collar and secure with 3 8 screws 2 Using the 7 diameter flexible aluminum liner apply sealant slide a minimum of 2 over the fireplace combus tion air collar and secure with 3 8 screw...

Page 10: ...rminal and down to the caulk ing Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and the a...

Page 11: ...ons for Horizontal Air Terminal In stallations 2 Continue adding components alternating inner and outer venting Ensure that all 4 vent ing and elbows have sufficient vent spacers attached and each com...

Page 12: ...vary according to the mantle depth FIGURES 26 Use the graph to help evaluate the clearance needed MOBILE HOME INSTALLATION In Canada mobile home installation may be vented hori zontally or vertically...

Page 13: ...ROPERLY WILL CAUSE FLAMEIMPINGEMENTANDCARBONING Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated c...

Page 14: ...S 31 Optional plated door trim door side trim webbed facias arched door facias and bay door kits are available at your local Napoleon Wolf Steel dealer DOOR LOUVRE AND TRIM REMOVAL INSTALLATION Ensure...

Page 15: ...E OFFSET FIGURE33 red white b l a c k FIGURE32 FIGURE37 RECEPTACLE THERMODISC GROUND SCREW JUNCTION BOX FIGURE36 Attach the connectors from the black and white wires to the thermodisc and secure the t...

Page 16: ...E FIGURE39 FIGURE38 FIGURE40 FIGURE41 ELECTRICAL INSTALLATION TO BE DONE BY A QUALI FIED INSTALLER and must be connected and grounded in accordance with local codes In the absence of local codes use t...

Page 17: ...RUCTIONS When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condi tion caused by the curing of the logs and the burn in of internal paints an...

Page 18: ...ad to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final...

Page 19: ...NO DESCRIPTION GD 225 36 BLACK DOOR FRAME WS 300 20 GLASS ONLY GD 010 402 GLASS c w GASKET GD 321 K BLACK DOOR C W GLASS GD 562 09 DOOR GASKET 100 INCHES WS 455 11 40 NATURAL GAS ORIFICE WS 455 033 5...

Page 20: ...3 TRIM KIT POLISHED BRASS GD3C 3 TRIM KIT CHROME GD6AB 6 TRIM KIT ANTIQUE BRASS GD6PB 6 TRIM KIT POLISHED BRASS GD6C 6 TRIM KIT CHROME GD43AB 4 3D TRIM KIT ANTIQUE BRASS GD43PB 4 3D TRIM KIT POLISHED...

Page 21: ...n around the thermocouple Pilot flame is not engulfing the thermocouple Thermocouple shorting faulty loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replac...

Page 22: ...are very active Flames are con sistently too large or too small Carboning occurs check pressure readings Inlet pressure can be checked by turning screw A counter clockwise 2 or 3 turns and then placi...

Page 23: ...23 WS 415 090 04 03 00 NOTES...

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