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English

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. CAUTIONS FOR HANDLING AND OPERATION

 Read these warnings and cautions carefully and only use in the manner intended.

 These warnings and cautions are intended to avoid potential hazards that could result in personal injury to the 

operator or damage to the device. These are classified as follows in accordance with the seriousness of the risk

.

Class

Degree of Risk

WARNING

A safety hazard could result in bodily injury or damage to the device if 
the safety instructions are not properly followed.

 

CAUTION

A hazard that could result in light or moderate bodily injury or damage to 
the device if the safety instructions are not followed.

WARNING

Handling
Connection to the Air Line Kit should be performed by a person with experience with 
compressed air and air compressors.

Air Pressure
Compressed air is required. Do not exceed an air pressure of 1.0MPa at primary side and 
0.85MPa at secondary side of the Air Line Kit.

Use of Clean Air
Do not use compressed air contaminated with chemicals, oil compounds, organic solvents, 
salinity, or corrosive gasses to avoid damage to the device.

Connection of Hose
Connect the input hose securely to avoid accidental disconnection during use. Input pressure 
should never exceed 1.0MPa.
Pressure exceeding 1.0MPa may cause the hose to rupture.

Inlet and Outlet Parts
Do not hit, impact or cause shock to the Inlet or Outlet Connector Parts. Never put undo stress 
or load on the Inlet or Outlet Connector Parts. Any damage to these components can cause air 
leakage and the inability of the outlet quick disconnect to adequately secure the tubing.

Dropping the Air Line Kit
When installing the Air Line Kit, securely install it on a flat, level surface. If the Air Line Kit is 
dropped, damage to the Air Line Kit and injury to the operator is possible. 

Air Regulator Bowl

The bowl is made of a polycarbonate.
Do not use the Air Line Kit in conditions where chemicals or organic solvents  are present in 
the atmosphere.

 Do not remove the bowl guard. Using the Air Line Kit without the bowl guard may cause 
injury to the operator should the bowl burst. 

 When removing the bowl from the regulator, remove all pressure from the Input and Outlet 
sides of the Air Line Kit.

Thank you for purchasing the "AL - C1204" Air Line Kit for brushless motors and motor / spindles. This Air Line Kit 
will supply clean and dry cooling air to the motor and spindle. THIS AIR LINE KIT IS NOT A SUBSTITUTE FOR 
AN AIR DRYER. A Compressor is required to serve this Air Line Kit. Read this, the CONTROLLER and the Motor / 
Spindle Operation Manuals carefully before using. Always keep this Operation Manual in a place where a user can 
referred to for reference at any time.

Summary of Contents for AL-C1204

Page 1: ...essure exceeding 1 0MPa may cause the hose to rupture Inlet and Outlet Parts Do not hit impact or cause shock to the Inlet or Outlet Connector Parts Never put undo stress or load on the Inlet or Outlet Connector Parts Any damage to these components can cause air leakage and the inability of the outlet quick disconnect to adequately secure the tubing Dropping the Air Line Kit When installing the Ai...

Page 2: ...ling When removing the bowl for cleaning carefully remove the bowl and do not damage to the bowl CAUTIONS FOR STORAGE INSTALLATION and OPERATION Do not use the Air Line Kit where corrosive gasses chemicals seawater water oils or steam exist Do not place in direct sunlight Do not use where the Air Line Kit is subject to vibration or repetitive shock Do not use where a heat source or radiated heat e...

Page 3: ...ain Reservoir Capacity 80cm3 Safe Pressure Regulator Operating Range 0 05 0 85MPa Pressure Relief Automatic Relief Valve Dimensions W230 mm D120 mm H220 mm Weight 1 9Kg OPERATING ENVIRONMENT Temperature 5 40 C Humidity MAX 85 Atmospheric pressure 700 1 060 hPa TRANSPORTATION and STORAGE ENVIRONMENT Temperature 10 60 C Humidity 10 80 Atmospheric pressure 500 1060 hPa Standard Accessories Connection...

Page 4: ...eplacable by the end user Refer to Table 1 and Table 2 Table 1 Name Model manufacturer Air Filter M2000 8 W S CKD Regulator R2000 8 W Table 2 Air Filter Replacing Optional Name Model manufacturer Air Filter Bowl Assy Polycarbonate Bowl with Manual Cock F2000 W BOWL CKD Air Filter Consumable Part Kit The set of the O Ring Mantle and Bowl O Ring M2000 KIT S ...

Page 5: ...top draining To divert the drain to another location Connect a inside diameter ȭ6mm hose Not included provided by the end user to the Drain Output Port and divert to another location Lock and Release of the Regulator Knob Regulator Knob is equipped with Lock mechanism Lock Push the Regulator Knob IN to the Lock position Release Pull the Regulator Knob OUT to unlock Adjusting Air Pressure Turn the ...

Page 6: ... Fig 5 To Air Compressor Primary Joint Air Input Joint Motor EM 3030J EM 3060J E3000 CONTROLLER Secondary Joint Air Output Joint Mounting the Air Line Kit Bottom Mounting When the Air Line Kit is mounted from the bottom in a horizontal position Affix the 4 four Rubber Foot that are provided to the bottom Air Line Kit Rear Mounting Attach the Air Line Kit M6 Mounting Screws that are provided When Re...

Page 7: ...position Air leakage Check all threaded joints and re tighten if necissary Low air pressure Check the Compressor Air Circuit and Regulator Water dirt and debris are collected in the Air Filter Drain water dirt and debris from the Air Filter bowl 7 TROUBLESHOOTING If a problem or concern occur please check the following items prior to consulting your dealer 8 DISPOSAL OF THE Air Line Kit When dispo...

Page 8: ...2013 01 20 005 Ⓢ ...

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