MUTRADE Hydro-Park 1123 User Manual Download Page 45

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Hydro-Park 1127 & 1123

USER MANUAL

MUTRADE INDUSTRIAL CORP.

9.3.3

Servicing of power pack

Trouble

Possible causes

Solutions

Motor is

working, but

cylinder does

not work

The rotation of motor is in wrong

direction due to incorrect motor wiring

Re-connect wires from main power supply

to motor to make motor rotate with

correct direction

Not enough hydraulic oil in oil tank

Broken inlet oil pipe

Inlet oil pipe to be replaced

Broken coupling

Coupling to be replaced

No oil can be pumped out due to blocked

inlet ﬁlter

Inlet ﬁlter to be cleaned or replaced

Valve element of solenoid valve is blocked

Solenoid valve to be cleaned or replaced

Sealing failure of cushion valve

Cushion valve to be cleaned or replaced

Setting pressure of pressure relief valve

is too low

Turn up setting pressure of pressure relief

valve (with permission of manufacturer)

Emergency depressurizing device of

solenoid valve is not turned oﬀ

Turn oﬀ emergency depressurizing device

of solenoid valve

Broken gear pump

Gear pump to be replaced

Broken cylinder

Cylinder to be replaced

Hydraulic oil to be replenished into oil tank

Motor is

working, but

platform move

up slowly

Not enough hydraulic oil in oil tank

Hydraulic oil to be replenished into oil

tankCV

Broken inlet oil pipe

Inlet oil pipe to be replaced

fewer oil can be pumped out due to

blocked inlet ﬁlter

Inlet ﬁlter to be cleaned or replaced

Valve element of solenoid valve is blocked

Solenoid valve to be cleaned or replaced

Sealing failure of cushion valve

Cushion valve to be cleaned or replaced

Valve element of pressure relief valve is

blocked

Pressure relief valve to be cleaned or

replaced

Setting pressure of pressure relief valve

is too low

Turn up setting pressure of pressure

relief valve (with permission of Mutrade)

Hydraulic oil deteriorates or is dirty

Replace hydraulic oil, clean inlet

ﬁlter and oil tank

Broken gear pump

Gear pump to be replaced

Broken cylinder

Cylinder to be replaced

Emergency depressurizing device of

solenoid valve is not turned oﬀ

Turn oﬀ emergency depressurizing device

of solenoid valve

Oil temperature in oil tank is out of

normal range

Stop motor working to cool down hydraulic

oil until it’s in normal temperature

Summary of Contents for Hydro-Park 1123

Page 1: ...CORP FOR INSTALLATION OPERATION AND MAINTENANCE OF TWO POST CAR PARKING LIFTS Read this entire manual carefully and completely before installation or operation of the lift USER MANUAL Applicable Model Hydro Park 1127 1123 ...

Page 2: ...R China 266200 Website http www hydro park com Phone 0086 532 5557 9606 9608 Email info hydro park com MUTRADE INDUSTRIAL CORP 1 IMPORTANT SAFETY INSTRUCTIONS 2 OVERVIEW OF THE MACHINE 3 PACKAGE 4 INSTALLATION 5 HYDRAULIC ELECTRICAL 6 STANDARD PARTS 7 OPERATION 8 SURFACE CLEANING PROTECTION 9 MAINTENANCE SERVICING 10 PACKING LIST 11 WARRANTY POLICY 12 CERTIFICATE ...

Page 3: ... more info Read this manual carefully before using the machine and follow the instructions in this manual to ensure the parking lift with excellent performance and long lifetime 1 2 Qualified personnel 1 2 1 The parking lift shall only be installed operated and maintained by authorized and trained staﬀ properly trained for the speciﬁc use of the parking lift 1 2 2 The wiring work must comply with ...

Page 4: ... main switch of power supply 1 3 11 2 Empty the oil tank and dispose unused oil properly according to local environmental laws and regulations 1 3 11 3 Apply rust preventive oil on chains regularly 1 3 11 4 Grease the moving parts which might be damaged by dust or damp 1 4 Warning signs Presence of safety warning signs on the parking lift is essential to protect users from mis operation Read caref...

Page 5: ...to the lifting chain which carries the platform The mechanical anti falling block can automatically lock the platform from 500mm up to 2100mm to prevent the platform from falling all the way 2 2 Scope of application Suitable for residential buildings oﬃce buildings and business premises hotels Only for long term users that have been instructed on how to use the system For frequently changing users...

Page 6: ...7 1123 USER MANUAL 04 MUTRADE INDUSTRIAL CORP 1726mm 3858mm 4217mm 2100mm 3080mm 1805mm 2100mm 2386mm 2551mm 3321mm 3 Dimensions of Hydro Park 1127 2386mm 2551mm 3320mm 2100mm 1726mm 4081mm 4214mm 3362mm 1801mm 2100mm 4 Dimensions of Hydro Park 1123 ...

Page 7: ...y subsequent part modiﬁcation and or variations and amendments in procedures and standards due to technical and engineering progresses in the art or due to environmental regulation changes are also hereby reserved 2 6 Noise protection Insulation ﬁgure of the construction of min Rw 57 dB Walls which are bordering the parking lifts must be done as single wall and deﬂection resistant with min m 300 k...

Page 8: ...nit of mechanical structure contains one ﬂatpack from the posts package and one from platform package Check carefully if there is any damage or shortage when receives the parking lifts Before installation record the damage or shortage in document related to ﬁnd out the reason and guarantee the user s beneﬁt A dry and clean storage area with enough space is essential to keep all parts of the parkin...

Page 9: ...k when electrical system works 4 1 13 This mark means safety warning 4 2 Preparation Before installing this parking lift check the following 4 2 1 The working area should be well planned and has enough space 4 2 2 Keep obstacle away from installing area 4 2 3 Check carefully if there is crack on the concrete ground where the parking lifts will be installed and check if the foundation intensity ach...

Page 10: ... should be at least C30 For reinforced concrete the foundation thickness should be at least 100mm 4 4 2 Pour concrete above rammed earth at the base of posts as shown in below diagram 4 4 3 Pre embedded of anchor bolts is not needed 8 Foundation diagram 1 set of non adjustable spanner adjustable spanner and allen wrench 1 set of screwdriver including slotted screwdriver and phillips screwdriver 1 ...

Page 11: ...ach post by bolts 10 One side of top cover plate with bolts 11 The other side of top cover plate with bolts 4 5 1 Place the left and right carriage onto post with the left and right carriage facing to the other 9 Primary post with left carriage and subsidiary post with right carriage 4 5 Assembly ...

Page 12: ...y post on which the power pack control box and control arm will be installed Keep chains clean and away from dirt during installation 4 5 4 Make the other end of the balance chain pass through above the chain wheel in the carriage of the primary post 13 Balance chain chain wheel in the left carriage 12 Balance chain ﬁxture on base of primary post ...

Page 13: ...ost 14 Top of primary post 4 5 6 Make the wires of limit switch motor and solenoid valve the thicker wire is for motor the long one in two thinner wires is for solenoid vale and the short one for limit switch go through from the hole on the top of primary post to the wire hole above control arm Temporarily ﬁx the two ends of wires onto the primary post by adhesive tape or cable ties to avoid oil h...

Page 14: ...st If the lifting height is customized the limit switch will be mounted onto slide rail of primary post with below bracket shown in picture 18 The mounting position is determined by maximum lifting height needed 18 Adjustable position and mounting method of limit switch 17 Standard position of limit switch on top cover plate ...

Page 15: ...o the cable hole above control arm 4 5 9 Fix the photocell sensor onto the primary post by bolts Make the sensor towards the inside of this parking lift 4 5 10 Draw lines on the slab to get the exact installation position according to equipment dimensions and project layout requirements 19 Wire holes of photocell sensor 20 Position of photocell sensor ...

Page 16: ...lines drawn on the slab Slide the carriage to the height of lowest locking hole to make the carriage is locked automatically at the lowest locking position 21 Primary post and left carriage 4 5 12 Fix the primary post onto ground by anchor bolts 22 Anchor bolts on base of primary post 23 Anchor bolts on base of primary post ...

Page 17: ...d with approx 130mm deep Do not fasten the nuts at the moment it s possible to slightly adjust the post during testing 4 5 15 Fix front support onto primary post and subsidiary post by bolts 4 5 14 Erect the subsidiary post at speciﬁed position according to lines drawn on the slab Slide the carriage to the height of lowest locking hole to make the carriage is locked automatically at the lowest loc...

Page 18: ... MUTRADE INDUSTRIAL CORP 4 5 16 Fix left side beam onto left carriage and right side beam onto right carriage by bolts Make sure every bolt goes outwards from the platform 27 Bolts direction 28 Bolts direction 26 Left and right side beam ...

Page 19: ...side beam at exact positions shown as below Do not fasten the nuts at the moment to provide enough space for waving plates assembly 29 Back board and connection rods 4 5 18 Make the balance chain pass through under the chain wheel in right carriage then go up to the top of subsidiary post 30 Route of balance chain 31 Platform frame ...

Page 20: ...stable screw rod to top cover plate of subsidiary post by two nuts which are requisite to avoid chain loosing during long term working 32 Adjustable screw rod on top cover plate 4 5 20 Place all the waving plates one by one from the back to the front There are 16 pieces of waving plates for Hydro Park 1127 and 15 pieces for Hydro Park 1123 33 Waving plates ...

Page 21: ...UTRADE INDUSTRIAL CORP 4 5 21 In the front of platform ﬁx the ramp with left and right side beam 4 5 22 Fix one end of lifting chain to the chain ﬁxture on the bottom of primary post 34 Ramp 35 Lifting chain ﬁxture on base of primary post ...

Page 22: ...osition on the bottom of primary post Then ﬁx the cylinder bracket with the primary post by bolt Adjust the screw to make sure the cylinder is standing vertically 4 5 24 Put the cylinder head onto the piston end of cylinder 37 Fixing cylinder bracket 38 Cylinder head on cylinder 36 Erecting cylinder ...

Page 23: ... the lifting chain go through the chain wheel of cylinder head then ﬁxed to the chain ﬁxture on left carriage of primary post 4 5 26 Connect the bottom end of oil hose with the cylinder oil port and fasten the screw to avoid any leakage 39 Assembly of lifting chain 40 Oil hose to cylinder ...

Page 24: ...l can be used as long as it s abrasion resistant and compatible with NBR O ring Automotive engine oil is not acceptable Fix the bracket of power pack onto power pack and the other side of bracket ﬁxed to the top of primary post Then connect the top end of oil hose to oil outlet of power pack motor wire into capacity box of motor solenoid valve wire into solenoid valve and limit switch wire to limi...

Page 25: ...ontrol arm and out from the above cable hole 44 Wire of operation panel passing through control arm 4 5 29 Fix the control arm onto the primary post and operation panel onto the front end of control arm by bolts 45 Fixing operation panel and control arm 4 5 30 Fix the bracket of control box onto primary post then control box onto its bracket 46 Control box bracket onto primary post 47 Fixing contr...

Page 26: ...rtation installation and storage to avoid any product failure 2 Power pack should be earthing properly according to local regulation 3 Make sure main power supply is turned oﬀ during wiring 4 10 of rated voltage is acceptable maximum voltage loss 5 Wires with larger wire diameter and as short as possible length is good for lowering voltage loss 6 Starting with voltage shortage will lead to abnorma...

Page 27: ... 8 meters 4 5 34 Fix the electromagnet onto its bracket and connect the front part of electromagnet locking spring and articulated bearing then ﬁx the articulated bearing with locking block on carriage by torsional spring locking spring latch screw bolt and nut as shown below After that ﬁx the electromagnet bracket onto side beam 50 Connection from electromagnet to locking block Repeat the above m...

Page 28: ...d in to control box by spring wire 4 5 37 By Adjusting the nut on adjustable screw rod to make the balance chain tighter or looser make sure the platform is always level 4 5 38 Adjust the posts by adding shims under post to make sure the distance A B and A1 B1 so the posts are completely vertical to the ground 51 Connection of electromagnet wires 52 Perpendicularity of parking lift ...

Page 29: ...ng 4 5 40 Fasten all the anchor bolts if no problem is found after another 5 times of up and down movements 4 5 42 Lubricate every sliding part with the lubricant after installation ATTENTION during all operation please check carefully on all moving parts to make sure they are assembled correctly and work well Fix any problem before installation ﬁnishes 4 5 41 Fix the cylinder head cover onto cyli...

Page 30: ...ANUAL 28 MUTRADE INDUSTRIAL CORP 5 Hydraulic Electrical 5 1 Hydraulic diagram Cylinder Solenoid valve Throttle valve Oil tank Hydraulic explosion proof valve 6 7 8 9 10 1 2 3 4 5 Filler Moter Gear pump Relief valve One way valve ...

Page 31: ...rew down cap after adjustment ﬁnishes 5 2 1 4 Repeat depressurizing and pressurizing to make sure new setting pressure reaches manufacturer s requirement 5 2 2 Descending speed adjustment 5 2 2 1 Unscrew nut on throttle valve 5 2 2 2 15 degree can be rotated each time Speed of cylinder retracting will be lowered down by rotating clockwise adjusting screw and vice versa 5 2 2 3 Screw down nut after...

Page 32: ...0 25 FR 15 10 UP DOWN 21 22 0 75 RD Photocell sensor HA 18 B1 24 KA2 3 SQ Q2 KA2 4 20 23 26 27 13 17 YV1 YA2 KA2 2 15 14 10 17 L1 L2 L3 Q0 T1 T3 T5 T2 T4 T6 KM U V W M 2 2KW or 3KW PE U V W W2 U2 V2 U1 V1 W1 PE 2 5 GNYE 2 5 N Q1 380V 480V Hydro Park 1127 1123 USER MANUAL 30 MUTRADE INDUSTRIAL CORP ...

Page 33: ...UAL 31 MUTRADE INDUSTRIAL CORP X1 PE AC HL HA KM KA2 KA1 BD PE UP DW YA1 YA2 YV1 SQ FR B1 EMG PE PE 12 15 15 21 22 10 10 14 17 20 23 24 24 25 10 15 26 13 25 12 10 10 10 10 12 27 4 3 2 1 8 7 6 5 12 11 10 9 14 13 1 5 9 13 4 8 12 14 NC NO COM NC NO COM ...

Page 34: ...ces 4 Pieces 4 Pieces 2 Pieces 2 Pieces 8 Pieces 12 Sets 4 Sets 2 Pieces 4 Pieces 4 Pieces 4 Pieces 4 Pieces NO 1 2 3 4 5 6 8 7 9 Cross Recessed Pan Head Screw Flat Washer Screw nut Hexagon Socket Screw Hexagon Bolt Screw nut Hexagon Bolt Hexagon Socket Screw Cross Recessed Pan Head Screw Flat washer Hexagon Bolt Cross Recessed Pan Head Screw Screw nut Hydro Park 1127 1 2 3 4 5 6 7 ...

Page 35: ... 1123 USER MANUAL 33 MUTRADE INDUSTRIAL CORP Item Name Spec Quantity M20 110 φ1 8 M6 2 Pieces 8 Sets 2 Pieces 2 Pieces NO 1 2 3 4 Articulated Bearing Hexagon Bolt Locking Spring Loking Pull Rod Hydro Park 1127 1 2 3 4 ...

Page 36: ... INDUSTRIAL CORP Item Name Spec Quantity M14 40 M14 40 M14 40 M14 40 M14 40 M14 40 2 Sets 4 Sets 2 Sets 4 Sets 4 Sets 4 Sets NO 1 2 3 4 5 6 Hexagon Bolt Hexagon Bolt Hexagon Bolt Hexagon Bolt Hexagon Bolt Hexagon Bolt Hydro Park 1127 2 1 3 4 5 6 ...

Page 37: ...R MANUAL 35 MUTRADE INDUSTRIAL CORP Item Name Spec Quantity M6 M20 55 M10 30 1 6 20 M6 35 2 Pieces 8 Sets 8 Sets 8 Pieces 2 Pieces NO 1 2 3 4 Screw nut Hexagon Bolt Split Pin Hexagon Bolt Hexagon Bolt Hydro Park 1127 1 2 2 3 4 ...

Page 38: ...Hydro Park 1127 1123 USER MANUAL 36 MUTRADE INDUSTRIAL CORP Item Name Spec Quantity M12 160 18 Sets NO 1 Bolted Anchor Bolt Hydro Park 1127 1 ...

Page 39: ...NUAL 37 MUTRADE INDUSTRIAL CORP Item Name Spec Quantity M8 25 M8 25 M8 25 M8 25 M8 25 51 Sets 36 Sets 4 Pieces 4 Pieces 4 Pieces NO 1 2 3 4 Hexagon Bolt Hexagon Bolt Hexagon Bolt Hexagon Bolt Hexagon Bolt Hydro Park 1127 1 3 2 4 5 ...

Page 40: ...e emergency stop button on control panel is open 7 3 3 Make sure vehicle is parked in the left right middle of platform and the rear tires must reach the back board in the back of platform 7 3 4 Over loading is not allowed for vehicle parked on the platform the rated capacity of Hydro Park 1127 is 2700kg and Hydro Park 1123 is 2300kg 7 3 5 The wheel base of vehicle parked on the platform should no...

Page 41: ... parking lift from lowering Recommended frequency At least 1 x yearly in winter monthly 1 x additionally check and if required carry out 8 1 3 2 Posts post bases and post mounts are to be cleaned of dirt deposits Recommended frequency At least 2 x yearly 8 1 3 3 Dry clean the pits swept clean Caution Risk to life and limb Before cleaning the ground pits it is essential to request your local Mutrad...

Page 42: ...ed points with a brush such as for example Touch up paint RAL 7016 anthracite grey air dried Recommended frequency At least 2 x yearly Check during basic cleaning and treat if necessary 8 2 4 Disposal The materials we have named are to be disposed oﬀ in accordance with the respective manufacturer s recommendations For proper disposal the local authorities such as municipal authorities environmenta...

Page 43: ...g signs safety information markings and lighting shall be replaced in time 9 2 Servicing 9 2 1 If the platform tilts right and left when lifting check and adjust the balance chain 9 2 2 If the platform tilts fore and aft when lifting ﬁrst check if vehicle is parked correctly second check the perpendicularity of post Replace the sliding block if the platform still tilts after the above mentioned wo...

Page 44: ...ecked regularly to make sure it s within normal range from 25 to 60 9 3 1 1 4 Check the possible leakage and abrasion at every oil hose connection Fasten or replace the sealing at oil hose connection and ﬁtting if any leakage or abrasion found 9 3 1 2 Monthly inspection 9 3 1 2 1 Check and replace the oil hose if any crack abrasion or leakage found 9 3 1 2 2 Check and replace the power line if any...

Page 45: ...pump to be replaced Broken cylinder Cylinder to be replaced Hydraulic oil to be replenished into oil tank Motor is working but platform move up slowly Not enough hydraulic oil in oil tank Hydraulic oil to be replenished into oil tankCV Broken inlet oil pipe Inlet oil pipe to be replaced fewer oil can be pumped out due to blocked inlet ﬁlter Inlet ﬁlter to be cleaned or replaced Valve element of so...

Page 46: ...ished into oil tank Solenoid valve to be cleaned or replaced Inlet ﬁlter is blocked Replace coupling and clean inlet ﬁlter Gear pump is broken Gear pump to replaced Hydraulic oil deteriorates or is dirty Pressure relief valve is broken Pressure relief valve to be replaced Voltage shortage due to low supply voltage Voltage stabilizer to be added Voltage shortage due to too long power line Power lin...

Page 47: ...nt hole is to be well protected from dust dirt or particles going into inside of cylinder 9 4 2 5 Low speed movement or jerky motion of rod has to be stopped and checked to avoid more damage 9 4 2 6 Connection and load parts are to be checked and lubricated regularly Loosen galled bent blocked cracked or deformed part should be replaced in time 9 4 2 7 Score mark and scraping of chromium layer on ...

Page 48: ...ratch or groove mark between moving parts inside cylinder body Parts to be repaired or replaced Vibration of inlet and outlet pipes results in loosening Tighten oil pipes or amend connection type Contaminated oil by air Air to be eliminated by exhaust Too tight clearance between relative sliding surfaces To be re assembled with proper clearance Too high sealing friction lack of lubrication on slin...

Page 49: ...ibration which in turn can lead to other forms of system failure 9 6 Maintenance and servicing of chains 9 6 1 Inspection of chains 9 6 1 1 Check regularly the tension of chains Fasten it if needed 9 6 1 2 Check abrasion loss of chains Replace the entire chain if tensile length is 2 more than standard length 9 6 2 Maintenance of chains 9 6 2 1 Keep good coplanarity of all transmission chain wheels...

Page 50: ...ost Left side beam Right side beam Front support of post Top cover plate of post Control arm Connection rod Cylinder head Cylinder head cover Cylinder bracket Control box bracket Power pack bracket Backboard of platform Ramp of platform Cover plate of platform Cylinder Power pack Accessory box Waving plates Lifting chain Balance chain Control box Quantity 1 1 2 1 1 2 2 1 3 1 1 1 1 1 1 1 1 1 1 1 16...

Page 51: ...user s manual s and or other accompanying instructions supplied normal wear items or service normally required to maintain the product in a safe operating condition any component damaged in shipment other items not listed but may be considered general wear parts damage caused by rain excessive humidity corrosive environments or other contaminants any change or modiﬁcation made to the equipment wit...

Page 52: ...12 CERTIFICATE Hydro Park 1127 1123 USER MANUAL 50 MUTRADE INDUSTRIAL CORP ...

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