Manual for use and maintenance
Super Guard / Pig Guard
Climate Controller for Pigs
Ag/MIS/UmGb-2629-08/18 Rev 1.0
P/N: 116085
Super
Guard / Pig
Guard
Page 1: ...Manual for use and maintenance Super Guard Pig Guard Climate Controller for Pigs Ag MIS UmGb 2629 08 18 Rev 1 0 P N 116085 Super Guard Pig Guard ...
Page 2: ...t of the apparatus together with the attached technical documentation This document is destined for the user of the apparatus it may not be reproduced in whole or in part committed to computer memory as a file or delivered to third parties without the prior authorization of the assembler of the system Munters reserves the right to effect modifications to the apparatus in accordance with technical ...
Page 3: ...cription 8 3 2 1 Super Guard 8 3 2 2 Pig Guard 8 3 3 Features 9 3 3 1 Super Guard features 9 3 3 2 Pig Guard features 9 3 4 Super Guard Pig Guard network connections 10 4 GETTING STARTED 12 4 1 10 Step installation guide 12 4 2 Super Guard keyboard 13 4 3 Super Guard main screen 13 4 4 Hotkeys 14 4 5 Super Guard setup 16 5 CONTROL MENU 19 5 1 Temp Curve 19 5 2 Min Max Level 19 5 2 1 Soft Min Max L...
Page 4: ... Feed 31 6 9 Extra System 31 6 10 Time Clocks 31 6 11 Variable Heat 32 7 MANAGEMENT MENU 33 7 1 Animal Inventory 33 7 2 Day Group 33 7 3 Alarm Setting 34 7 4 Alarm Reset 35 7 5 Version 35 7 6 Read From Plug 35 7 7 Write To Plug 36 8 HISTORY MENU 37 8 1 Temperature 37 8 2 Humidity 37 8 3 Water 38 8 4 Feed 38 8 5 Mortality 38 8 6 Heater 39 8 7 Alarm 39 8 8 Event 39 9 CALIBRATION MENU 40 9 1 Temperat...
Page 5: ...d Start 44 11 2 Set unit number 44 11 3 Main Menu 44 11 4 Calibration 44 11 4 1 Temperature sensor calibration 44 11 4 2 Calibration procedure 45 11 5 Test 45 12 SPECIFICATIONS 46 13 MECHANICAL INSTALLATION GUIDE 47 13 1 Environmental Protection 47 13 2 Sensors and Shielded Wiring 47 13 3 Installation and Electrical Connections 48 13 4 Super Guard Pig Guard Wiring Diagrams 49 13 5 Communication Wi...
Page 6: ...2 Introduction Congratulations on your excellent choice of purchasing an Super Guard Pig Guard set In order to realize the full benefit from this product it is important that it is installed commissioned and operated correctly Before installation or using the fan this manual should be studied carefully It is also recommended that it is kept safely for future reference The manual is intended as a r...
Page 7: ...drive variable speed fans install an EMI filter in front of the inverter according the specifications provided by the inverter manufacturer Refer to the inverter documentation 2 3 Checking the battery level Check the battery once a year The output must be 2 7 volts minimum Authorized personnel only must replace the battery if the output is below the minimum required level or every five years 2 4 F...
Page 8: ... pig house controller Equipped with an easy programming interface it provides programmable outputs for all major features and a 4x20 character LCD that provides display feedback on the programming and device status The Super Guard communicates with Pig Guard units to access history collect events and alarms for each and all relevant data up to 100 days 3 2 2 Pig Guard Pig Guard s user friendly has...
Page 9: ...o ten Pig Guard units Extensive history of events alarms Data Collection Real time visual outlook Alarm system for every Pig Guard unit Multi language Support PC communication 3 3 2 Pig Guard features Easy programming Programmable outputs Alarm system Large display Up to 3 temperature sensors Up to 8 heavy duty relays 1 HP On Off Auto override switches Static pressure control optional 4 Analog out...
Page 10: ... Munters AB 2018 10 3 4 Super Guard Pig Guard network connections Figure 1 Communicator Super Guard Pig Guard network ...
Page 11: ... Munters AB 2018 11 Figure 2 MUX Super Guard Pig Guard network ...
Page 12: ...nd down arrows and press Select 4 Super Guard Cold Start Plug in the controller and hold the delete key DEL for a few seconds until a Cold Start sign will appear This action erases the memory completely and loads the default definitions 5 Super Guard setup Room 0 Follow the instructions on page 16 NOTE Before making any changes make sure you are changing the correct room by checking the room numbe...
Page 13: ...ted when a numeric choice is done and when numbers should be selected Moreover those keys are used for Hot Keys purposes G Delete The Delete key erases typing mistakes 4 3 Super Guard main screen TEMP 27 1 ROOM 01 RH 75 0 DAY 1 TRGT 24 0 Hr 13 21 RH T 80 0 LEVEL 1 NOTE The main screen shows basic information regarding rooms controlled by the Super Guard depending on what equipment is plugged in Ot...
Page 14: ... zero on the numeric pad while the alarm is activated will open the room status screen An empty square indicates that the Super Guard identifies the houses correctly A filled square indicates an alarm is on A dotted square indicates that there is no communication with the Pig Guard NOTE Once communication is off there is no history accumulation in the Super Guard A dotted lined square indicates N ...
Page 15: ... 3 OUT 22 5 Hot key 3 Targets Screen This screen shows all of the target levels selected for any of the controller s functions TARGETS 01 TEMP 22 5 PRESS 0 01 MIN LEVEL 5 ON 60 MAX LEVEL 15 OFF 240 Hot key 4 Curtain Position screen This screen shows the curtain opening position in percent If for example curtain 2 show 40 it is 40 open CURTAIN POSITION 01 CURT 1 50 CURT 2 CL CURT 3 40 CURT 4 TUNNEL...
Page 16: ... R6 R7 R8 EXTENSION RELAYS 9 Hot key Round Arrow key History Temperature This option shows a summary of temperature according to temperature room This screen consists of the following columns Day number Day column Minimum value measured on that day Min column Average value calculated on the measured temperatures through the whole day Avg column Maximum value measured on that day Max column TEMPERA...
Page 17: ...zing the Super Guard and Pig Guard units to match the system Super Guard COMM Super Guard 1 PC Baudrate 4800 Total Rooms 5 Language Language English UNITS Temp F Press IN W C Other Units IMPER OUT TEMP From Room 1 TIME Time hh mm 12 06 PASSWORD Full Access 0 Read Only 0 ...
Page 18: ...ke sure you define the Pig Guards numbers in a following order without skipping digits For example 1 2 3 4 If not set this way the Super Guard will not detect any Pig Guards After defining the number of Pig Guard controllers the Super Guard begins a search to find the controllers defined LANGUAGE Select language TEMPERATURE UNIT Select between Celsius and Fahrenheit PRESSURE Select between Milibar...
Page 19: ...ate temperature curves for growth day target temperature heat temperature tunnel temperature and low high alarm temperatures The controller creates a curve for each one and uses it as reference The program will alter at midnight prior to the next day on the next row programmed There are up to 10 programmable rows but the controller will maintain yesterday s settings for every empty line therefore ...
Page 20: ...rowth Day 1 Min Max by Time of Day 2 Soft Min Max by Day or Time 3 or 4 The third option provides the following in extreme cold weather the min level ventilation might be decreased For that the user utilizes the Soft Min level that operates according to outside or inside temperature For example Target temperature 23 3 C Growth day 1 5 2 1 Soft Min Max Levels by Day levels System parameters Min Max...
Page 21: ...rature increases the level remains at the lowest level reached until reaching the heat temperature When using Soft Min according to outside temperature there is a curve between min warm and min cold while decreasing and increasing levels To select the type of minimum maximum go to system parameters and change the level control see page 21 5 3 Humidity HUMIDITY 01 Target Delay minute Duration sec 0...
Page 22: ...for outside high temperature See graph below point 2 Tunnel Pressure Static pressure target during tunnel ventilation mode Low Alarm If static pressure drops below set point alarm will be active High Alarm If static pressure rises above set point alarm will be active Band Set band zone to balance the system Wind Delay Static pressure is affected by wind This definition is to ensure that an alarm i...
Page 23: ...0 0 MIN MAX Curve NO Level Control Day Soft Min Temp OUT Soft Temp Band 10 0 PRESSURE Press Control NO LEVELS Inc Delay s 180 Dec Delay s 120 TUNNEL 1st Tun Level 0 Dif Below Exit 2 0 T Out Dif Exit 18 0 Exit Delay m 5 CURTAINS Calib Steps 99 COOL PAD From Level 0 Temp Band 1 0 Humidity Band 2 0 FOGGERS From Level 0 Temp Band 1 0 Humidity Band 2 0 VAR FAN Freeze Protect NO Min Fan 1 Spd 30 ...
Page 24: ...ent day o Level Control Four options for the min max table method by days soft minimum by days by time soft minimum by time Default Day o Soft Min Temp choice whether to use the current inside temperature or the outside temperature to determine when to use the soft minimum Default OUT o Soft Temp Band diff below heat temperature to set temperature at which to enforce low temperature minimum ventil...
Page 25: ...OOL PAD o From Level from what ventilation level to begin cool pad operation 0 is no operation Default 0 o Temp Band on off differential or Happy Zone with respect to temperature for the Cool and Cool Pad relays These normally control the water pump for the cool cells Default 1 0 o Humidity Band on off differential or Happy Zone with respect to inside humidity for the Cool and Cool Pad relays Defa...
Page 26: ...Heat page 32 6 1 Vent Levels The Super Guard provides up to 30 programmable ventilation levels The usual way to program them is to start the first level with the least amount of air to be used The full circles represent continuous fan operation The half full circle represents cycle operations according to the on off time set for each stage A dot represents no operation at all VENT LEVELS 01 123456...
Page 27: ...nnel level Level Tunnel Fans On Off Diff 1 2 3 4 5 6 7 8 1 30 570 0 0 2 40 560 0 0 3 52 548 0 0 4 70 530 0 0 5 90 510 0 0 6 30 270 0 0 7 40 260 0 0 8 52 248 0 0 9 70 230 0 0 10 90 210 0 0 11 120 180 0 0 12 160 140 0 0 13 225 75 0 0 14 300 0 0 15 100 200 0 0 16 70 230 0 0 17 90 210 0 0 18 120 180 0 0 19 160 140 0 0 20 225 75 0 0 21 0 0 0 0 22 0 0 1 0 23 0 0 2 0 24 0 0 3 0 25 0 0 4 0 26 0 0 5 0 ...
Page 28: ... in the cycle and will increase to 100 at on time 6 3 Curtain Levels Curtain Level Example Level Curtain Open 1 2 3 4 Tunnel Inlet Levels 1 thru 17 0 0 0 0 0 0 0 0 0 0 15 15 18 0 0 0 0 30 19 0 0 0 0 45 20 0 0 0 0 70 21 0 0 0 0 100 22 0 0 0 0 100 23 0 0 0 0 100 24 30 0 0 0 0 0 Set the curtain levels to correspond with the ventilation levels Some producers will want to open the tunnel curtain somewh...
Page 29: ...nnel sensors will control the circulation fans If there will be difference higher then 3 like the example above between 2 sensors the circulation fans will begin to operate o If one sensor is defined for the circulation fans the difference between this sensor and the average will control the circulation fans o If more than one sensor is defined for the circulation fans when the difference increase...
Page 30: ...band 6 6 Foggers Foggers 01 From To Diff RH On Off 1 2 08 00 10 00 20 00 18 00 3 0 5 0 85 75 30 60 90 60 The Foggers table provides settings for the fogger system There are up to 5 fragments allowing precise control over this system Several fragments can be selected for the same day FROM HH MM Start time TO HH MM End time DIFF Differentiation from target temperature to activate foggers When temper...
Page 31: ...ble to program as extra system The extra system s relays will activate according to the settings in this table and regardless of the conditions or other devices FROM HH MM Start time TO HH MM End time To From Temperature From T To T the temp range for extra system activity ON OFF sec On off cycle by seconds This table consists of up to five programs 6 10 Time Clocks TIME CLOCKS 01 From To on off 1...
Page 32: ... diff is 1 and the temp band is 2 At 25 C the heater will operate at minimum power according to minimum heat At 24 C and down the heater will operate at 100 and between 26 C and 24 C there will be a power band between minimum and 100 Default 0 0 Minimum Heat Minimum heaters operation for safety measures This parameter refers to both var heat 1 and var heat 2 Default 30 Maximum Heat Maximum heaters...
Page 33: ...n case the wrong figures are accidentally entered it is possible to correct them by entering negative figures 7 2 Day Group DAY GROUP 01 Growth Day New Group Group No 2 Yes no 4 Day and group keeps monitor the growth of groups Growth Day Set the number of growth day This parameter can also help determine the animals age New Group To start a new group select YES under new group fragment and the con...
Page 34: ...w High High and low temperature ranges beyond which alarm is activated HIGH TEMP o Out Compensation This parameter is added to the high temperature alarm when outside temperatures are high like noontime in desert countries Ensuring you won t get an alarm just because it s a hot day The emergency temperature has no compensation so the compensation feature only works when temperatures do not exceed ...
Page 35: ... is on o If there is no related function the alarm will turn on when digital input is active 7 4 Alarm Reset ALARM RESET 01 Alarm Reset NO NOTE To reset the alarm press Enter and use the Round Arrows key to change from NO to YES 7 5 Version Use this window to check the controller s software version CONTROLLER Pig Guard Super Guard Use the arrow keas to switch between controllers and press select t...
Page 36: ...OM PLUG PLEASE WAIT 7 7 Write To Plug Use the arrow keys to shift from NO to YES and press Enter to write over the data plug You can name your current configuration by using the arrow keys On the gold data plug select no setting to create a new setting or overwrite an existing one ENTER SETTING NAME Name Room No 1 To Change ARROWS OK ENTER Abort MENU Press enter to load data to the plug GOLD DATA ...
Page 37: ... alarms Humidity Water Feed Mortality Heater Alarm Event 8 1 Temperature TEMPERATURE 01 DAY 1 2 100 MIN 24 5 24 0 AVG 25 8 25 0 MAX 26 5 26 5 8 2 Humidity HUMIDITY 01 DAY 1 2 100 MIN 55 0 55 0 AVG 60 0 60 0 MAX 67 0 66 0 Sensors Data collection for minimum maximum and average in temperature and humidity for the last 100 days ...
Page 38: ...tion CHANGE Change from previous day 8 4 Feed FEED 01 DAY 1 2 3 100 DAILY 0 0 0 0 0 0 N A N A N A DAY Growth day DAILY Daily consumption CHANGE Change from previous day 8 5 Mortality MORTALITY 01 DAY 1 2 100 DAILY 0 1 TOTAL N A 1 DAY Growth day DAILY Daily mortality TOTAL Mortality total since growth day one ...
Page 39: ...emperature alarm 4 Hum Sen Fail Humidity sensor failure 5 Lost Comm Lost communication 6 W Overflow Water over flow 7 F Overflow Feed over flow 8 Sn 1 Fail Sensor 1 failure 9 Sn 2 Fail 10 Sn 3 Fail 11 Sn 1 Def Err Sensor definition error 12 Sn 2Def Err 13 Sn 3 Def Err 14 Sn 1 Out Rng Sensor out of range 15 Sn 2 Out Rng 16 Sn 3 Out Rng 17 Sn Not Def Sensor not defined 18 Aux Alarm Auxiliary alarm 1...
Page 40: ...rument and enter the offset number for each sensor in the Temp factor line Use the up and down arrow keys to select sensors 9 2 Humidity If needed calibrate the humidity sensor by using a very accurate reference instrument and enter the offset number in the Humidity factor line 9 3 Pressure PRESS CALIB 01 Value A D Press ENTER to calib 9 4 Water Feed Water Feed 01 Water per pulse 0 1 Feed per puls...
Page 41: ...efined to any of the functions on the following list None Heater 1 2 Heat lamp 1 2 Fan 1 8 Cool Pad Foggers Curt 1 4 open Curt 1 4 close Tunnel open Tunnel close Inlet open Inlet close Light Feed Circulation Extra system 1 3 Timer 1 5 10 2 Sensors Layout ANALOG INPUT 01 OPTIONS Temp 1 Temp 2 Temp 3 Temp 4 Humidity IN NONE NONE OUT YES IN NONE IN NONE IN NONE NO YES OUT NO YES The Sensor Layout acc...
Page 42: ...arm starts 10 4 Analog Output ANALOG OUTPUT 01 FUNCTION 0 100 1 Var Heat 1 0 0 10 0 2 Var Heat 2 0 0 10 0 3 Var Fan 3 4 Var Fan 4 Use the Round Arrows key to run through the list of outputs and press enter to select an output 10 5 Variable Speed Fan VAR SPEED FAN 01 FUNCTION 1 VAR Fan 1 YES 2 VAR Fan 2 YES To define a speed fan select yes This table fills out according to the number of TRIACS in t...
Page 43: ...erature according to the sensor defined An empty line defined for a certain sensor indicates that the sensor will operate according to the average temperature definition 10 7 Curtain Setup Curtain Setup tells the controller how fast your curtains and side inlets move It needs this information to properly calculate automatic inlet advance as well as inlet and curtain positions CURTAIN SETUP 01 CURT...
Page 44: ...ain screen appears showing the inside average temperature of the rooms Pressing SELECT for 2 seconds enables the user to browse through the main screens information trg The target temperature for the room can be changed from the Pig Guard itself only if a curve was not defined rH Humidity in room rH t Target humidity day Growth day for the room The display alternates between the name and the figur...
Page 45: ... the humidity is measured by an external humidity sensor 11 5 Test The Test Option is used in the installation process and it enables the installer to check systems In order to get to the Test Menu press Select and Down arrow keys simultaneously and hold them together for about two seconds The display alternates between the name of the I O and an ON OFF sign Pressing the arrow keys allows switchin...
Page 46: ...ISTOR Four analog outputs 20MA 0 10V One humidity sensor input 0 3V Two analog inputs 0 5V Digital inputs Three digital inputs Dry contact 5V 2mAmp Relays outputs Eight normally open power relays 2 HP 30 Amps 250 VAC Housing Dimensions L x W x H 92 5 x 73 x 36 Ambient climate Operating temperature range 0º to 50º C Storage temperature range 10º to 70º C Indoor Applications The equipment is designe...
Page 47: ...ure and humidity sensors use shielded two or four conductor 18 24 gauge cables Connect the shields to the Ground metal strip Do not connect the shields to more than one point or you may induce ground loop currents 7 Close the Pig Guard enclosure lid carefully and tightly Use RTV silicon or equivalent sealant to seal the cable holders 8 After installation is completed operate the Pig Guard for a fe...
Page 48: ...over with electrical tape Keep sensor wiring separate from other power distribution and high voltage wiring Ensure that lightning on other wiring will not transfer to the sensors Install outside temperature sensors so that the sun will not cause false readings and so that exhaust air from the building will not affect the sensor 13 3 Installation and Electrical Connections Install computerized elec...
Page 49: ...4 Super Guard Pig Guard Wiring Diagrams 1 Power ports 2 Relay ports 3 Input output ports 4 Communication card 5 Transformer 6 Ground strip Figure 3 Pig Guard Board Figure 4 Pig Guard Wiring Diagram Power Potentiometer Relays ...
Page 50: ... Munters AB 2018 50 Figure 5 Pig Guard Wiring Diagram Analog Output Potentiometer Variable speed RHS 2 Key o 1 Digital input devices o 2 COM o 3 RTS 2 o 4 RHS 2 SE o 5 Variable fan o 6 Ground strip ...
Page 51: ... Guard board 2 Super Guard communication card 3 Pig Guard 1 4 Pig Guard 2 5 Pig Guard 3 6 Pig Guard 4 7 Shield connected 8 Shield is connected to GND on one end of the cable only 8 Pig Guard board and communication card Figure 6 Super Guard Pig Guard Communication ...
Page 52: ... Munters AB 2018 52 1 Super Guard communication card 2 Super Guard board 3 MUX 485 communication ports 4 MUX 485 board Figure 7 Super Guard MUX Wiring ...
Page 53: ... Munters AB 2018 53 1 Super Guard communication card 2 Super Guard board 3 Communicator External Communication Box 4 Communication ports 5 Communicator Figure 8 Super Guard Communicator Wiring ...
Page 54: ... limited to the conditions stated by the supplier all claims must be made in writing within eight days of the discovery of the defect and within 12 months of the delivery of the defective product Munters has thirty days from the date of receipt in which to take action and has the right to examine the product at the customer s premises or at its own plant carriage cost to be borne by the customer M...
Page 55: ...nt on the basis of the information supplied with regard to installation tools and consumables required for fitting and installation lubricants necessary for commissioning and maintenance It is mandatory to purchase and use only original spare parts or those recommended by the manufacturer Dismantling and assembly must be performed by qualified technicians and according to the manufacturer s instru...
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