MULTIQUIP Power WHISPERWATT DCA-220SSJ Page 111 Operation And Parts Manual Download

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DCA-220SSJ/SSJU — OPERATION AND PARTS MANUAL — REV. #0 (02/04/14) — PAGE 111

NO.

PART NO.

PART NAME

QTY.

REMARKS

BATTERY GROUP

5-1

0800689504

DECAL; - ...................................................................... 1 ........... S2091, DCA220SSJ

5-1

M9500300004

DECAL; - ...................................................................... 1 ........... M90030000,DCA220SSJU

5-2

0800689404

DECAL; + ..................................................................... 1 ........... S2090, DCA220SSJ

5-2

M9500300104

DECAL; + ..................................................................... 1 ........... M90030010, DCA220SSJU

5-3

C9505300004

DECAL; CAUTION ....................................................... 1 ........... C90530000, DCA220SSJ

5-3

M9510100403

DECAL; CAUTION ....................................................... 1 ........... M91010040, DCA220SSJU

MUFFLER GROUP

6-1

B9504200004

DECAL; WARNING ENGINE EXHAUST ...................... 1 ........... B90420000, DCA220SSJ

6-1

M9503200004

DECAL; WARNING ENGINE EXHAUST ...................... 1 ........... M90320000, DCA220SSJU

FUEL TANK GROUP

7-1

1320620904

DECAL; DIESEL FUEL ................................................ 1 ........... S1756, DCA220SSJ

7-1

M9500500004

DECAL; DIESEL FUEL ................................................ 1 ........... M90050000, DCA220SSJU

7-2

6360620004

DECAL; FUEL DRAIN PLUG ....................................... 1 ........... S1883, DCA220SSJ

7-2

M9500500104

DECAL; FUEL DRAIN PLUG ....................................... 1 ........... M90050010, DCA220SSJU

ENCLOSURE GROUP

8-1

0840625902

DECAL; MQ ................................................................. 1 ........... S3057, DCA220SSJ

8-1

M9510200002

DECAL; MQ ................................................................. 1 ........... M91020000, DCA220SSJU

8-2

0600500090

EMBLEM

8-2A

0021106016

MACHINE SCREW

8-3

C1560100303

STRIPE

1 ........... DCA220SSJ

8-3

M4560101103

STRIPE

1 ........... DCA220SSJU

8-4

C0560100403

STRIPE

1 ........... DCA220SSJ

8-4

M4560101203

STRIPE

1 ........... DCA220SSJU

8-5

C1560100204

STRIPE

2 ........... DCA220SSJ

8-5

M4560100904

STRIPE

2 ........... DCA220SSJU

8-6

C1560100404

STRIPE

1 ........... DCA220SSJ

8-6

M4560101304

STRIPE

1 ........... DCA220SSJU

8-7

C1560100004

STRIPE

2 ........... DCA220SSJ

8-7

M4560100704

STRIPE

2 ........... DCA220SSJU

8-8

C1560100103

STRIPE

1 ........... DCA220SSJ

8-8

M4560100803

STRIPE

1 ........... DCA220SSJU

8-9

C0560100303

STRIPE

1 ........... DCA220SSJ

8-9

M4560101003

STRIPE

1 ........... DCA220SSJU

8-10

M9503200104

DECAL; DANGER EXHAUST. GAS (INDOOR)

1 ........... DCA220SSJU, M90320010

8-11

M3550002204

DECAL; CAUTION

1 ........... M35000220, DCA220SSJU

8-12

M9510000104

DECAL; DOCUMENT BOX LOCATED

1 ........... M91000010, DCA220SSJU

8-13

920214100

DECAL; WARNING, START FIRES, S/N 8010246~

1 ........... M90420000, DCA220SSJU

DCA220SSJ/SSJU — NAMEPLATE AND DECALS ASSY. (CONT.)

Summary of Contents for Power WHISPERWATT DCA-220SSJ

Page 1: ...ARTS MANUAL Revision 0 02 04 14 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MODEL DCA220SSJ SSJU 60HZ WHISPERWATT GENERATOR JOHN DEERE 6068HF485 DIESEL ENGINE PARTS LIST NO C1870300404 DCA220...

Page 2: ...PAGE 2 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 Diesel engine exhaust and some of DCA 220SSJ SSJU PROPOSITION 65WARNING...

Page 3: ...DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 PAGE 3 1 DCA 220SSJ SSJU NOTE PAGE...

Page 4: ...ugeReading 45 OutputTerminal Panel Connections 46 47 Setup 48 51 Generator Start up Procedure Manual 52 54 Generator Start up Procedure Auto Mode 55 Generator Shut Down Procedure 56 Maintenance Engine...

Page 5: ...website View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qua...

Page 6: ...en protected type synchronous Armature Connection Star with Neutral Phase 3 Standby Output 242 KVA 194 KW Prime Output 220 KVA 176 KW Voltage 240 OR 480V Frequency 60 Hz Speed 1800 rpm Power Factor 0...

Page 7: ...S N E M I D 3 E L B A T e c n e r e f e R r e t t e L m m t f n o i s n e m i D r e t t e L e c n e r e f e R m m t f n o i s n e m i D A m m 0 4 9 n i 0 0 7 3 F m m 0 0 5 3 n i 0 8 7 3 1 B m m 0 4 9...

Page 8: ...LLED or SERIOUSLY injured if you do not follow directions You COULD be KILLED or SERIOUSLY injured if you do not follow directions You CAN be injured if you do not follow directions Gasoline engine ex...

Page 9: ...g environment NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allo...

Page 10: ...NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generator HighTemperatures Allowtheengine to cool before performing service and maintenan...

Page 11: ...he equipment it is important to provide a good EARTH ground Article 250 Grounding of the National Electrical Code NEC providesguidelinesforpropergroundingandspecifies that the cable ground shall be co...

Page 12: ...o gush out of the radiator causing severe scalding to any persons in the general area of the generator Coolant Drain Plug Removing the coolant drain plug while the engine is hot will result in hot coo...

Page 13: ...or less depending on type of terrain Place support blocks underneath the trailer s bumper to prevent tipping while parked Avoid sharp turns to prevent rolling DO NOT transport generator with fuel in t...

Page 14: ...als Figures 2 3 These decals are provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they appear on the machine Should any of t...

Page 15: ...DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 PAGE 15 1 DCA 220SSJ SSJU GENERATOR DECALS Figure 3 Generator Decals Cont inued...

Page 16: ...PAGE 16 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 Figure 4 Typical Generator Grounding Application DCA 220SSJ SSJU INSTALLATION...

Page 17: ...5 3 mm2 b Aluminum 6 AWG 8 4 mm2 2 When grounding the generator Figure 4 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the other end...

Page 18: ...The open delta design provides virtually unlimited excitation current offering maximum motor starting capabilities The excitation does not have a fixed ceiling and responds according the demands of th...

Page 19: ...a n i m r e T t u p t u O 2 y l b m e s s A s e l c a t p e c e R t u p t u O 3 y l b m e s s A r e t l i F r i A 4 y l b m e s s A r e l f f u M 5 y l b m e s s A k n a T l e u F 6 y l b m e s s A e...

Page 20: ...the controls and functions of the Diagnostic Display Panel Figure 6 1 Menu Button Press this button to enter or exit menu screens 2 Left Arrow Button Press this button to scroll through thescreeneithe...

Page 21: ...played Touchingthe ArrowButtons willscrollthrough the menu selection 3 Touching the right arrow button will scroll down to reveal the last items of Main Menu screen highlighting the next item down 4 T...

Page 22: ...L PRES GO TO 1 UP DISPLAY G ADJUST BACKLIGHT ENGINE CONF SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS STORED CODES 4 If the word MORE appears above the Arrow Buttons there are more stored fault...

Page 23: ...played Touchingthe ArrowButtons willscrollthrough the menu selection 3 Touching the right arrow button will scroll down to reveal the last items of Main Menu screen highlighting the next item down 4 T...

Page 24: ...L PRES GO TO 1 UP DISPLAY G ADJUST BACKLIGHT ENGINE CONF SETUP 1 UP DISPLAY SETUP 4 UP DISPLAY SELECT UNITS STORED CODES 4 If the word MORE appears above the Arrow Buttons there are more stored fault...

Page 25: ...via a daisy chained RS 485 port If at any time during system initialization or normal operation an auxiliary gage should fail the single orfourparameterscreenwillbereplacedwiththe MLink Gage Fault mes...

Page 26: ...OIL PRES 98 14 2 57 PSI 1000 RPM LOAD RPM BATT VOLT ENG RPM OIL PRES SPN110 FMI10 HIGH COOLANT TEMP WARNING 1 of x MORE HIDE SPN110 FMI10 HIGH COOLANT TEMP 1 of x MORE HIDE 4 To acknowledge and Hide...

Page 27: ...OOL 1800 RPM 0 1500 3000 TEMP ENG RPM 98 14 2 57 PSI 1000 RPM LOAD RPM BATT VOLT ENG RPM OIL PRES 5 Touching the Enter Button once again will hide the faultandreturnthescreentothesingleorfourparameter...

Page 28: ...nter Button to activate the Adjust Contrast function 4 Use the Arrow Buttons to select the desired contrast intensity 5 Touching the Menu Button will take you back through the menus GO TO 1 UP DISPLAY...

Page 29: ...lay touch the Menu Button COOL 1800 RPM 0 1500 3000 TEMP ENG RPM 98 14 2 57 PSI 1000 RPM LOAD RPM BATT VOLT ENG RPM OIL PRES GO TO 1 UP DISPLAY STORED CODES G ADJUST BACKLIGHT ENGINE CONF SETUP 1 UP D...

Page 30: ...ton to activate the Use Defaults function GO TO 1 UP DISPLAY STORED CODES G ADJUST BACKLIGHT ENGINE CONF SETUP 4 UP DISPLAY SELECT UNITS SETUP 1 UP DISPLAY USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN OFF...

Page 31: ...an function on 17 Touchingthe EnterButton againtogglesthe Automatic Scan function off 18 Oncethe UseDefaults CustomSetup and Automatic Scan functions have been set touch the Menu Button to return to t...

Page 32: ...PLAY STORED CODES ENGINE CONFG ADJUST BACKLIGHT SETUP 1 UP DISPLAY SELECT UNITS SETUP 4 UP DISPLAY GO TO 1 UP DISPLAY STORED CODES ENGINE CONFG ADJUST BACKLIGHT SETUP 1 UP DISPLAY SELECT UNITS SETUP 4...

Page 33: ...COOLANT TEMPERATURE BATTERY POTENTIAL ENGINE OIL PRESSURE ENGINE HOURS ENGINE OIL TEMPERATURE 3 1 4 2 The number to the right of the parameter indicates the quadrant in which it is displayed 1 Upper...

Page 34: ...version currently in the diagnostic display 9 Touch Menu to return to Utilities Highlight Fault Conversion using the Arrows Touch Select to enter the Fault conversion menu 10 Use the Arrows to scroll...

Page 35: ...lave 5 Use the Arrows to scroll to the Serial Port menu to highlight it then touch Enter 6 Use the Arrow button to scroll to each selection to configure the MODBUS values for your application 7 When f...

Page 36: ...is not supported DATA ERROR Diagnostic Display has received an error message from the ECU for the displayed message EMPTY No parameter selected for this 4 UP quadrant WAITTO START PREHEATING This is...

Page 37: ...s 6 Voltmeter Change Over Switch This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off 7 Main Circuit Breaker This...

Page 38: ...d between 35 to 65 psi 241 448 kPa When starting the generator the oil pressure may read a little higher but after the engine warms up the oil pressure should return to the correct pressure range 4 Wa...

Page 39: ...Pressure Indicates the engine pressure has fallen below 15 psi The oil pressure is detected using variable resistive values from the oil pressure sending unit This is considered a major fault C High C...

Page 40: ...GFCI receptacles 20 amp Two 2 GFCI Circuit Breakers 20 amps Five 5 Output Terminal Lugs U V W O Ground OutputTerminal Panel TheOutputTerminalPanel Figure9 shownbelowislocated ontheright handside left...

Page 41: ...current on all three receptacles is dependent on the load requirements of the OutputTerminal Lugs Turn the voltage regulator control knob Figure 12 on the control panel to obtain the desired voltage T...

Page 42: ...a 3 pole 600A main circuit breaker is provided Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine DCA 220SSJ SSJU OUTPUT TERMINAL PANEL FAMILIARIZATION Over Cur...

Page 43: ...the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable See Table 6 NOTE Before connecting this generator to any building s electrical system a lice...

Page 44: ...TION CHANGINGVOLTAGES NEVER attempt to place jumper plates on the voltage change over board while the generator is in operation There exist the possibility of electrocution electrical shock or burn wh...

Page 45: ...19 to the U or W position Use the AC voltmeter or AC ammeter Figures 18 and 20 to read the output on the selected leg of the UVWO terminals Figure 17 ACVoltmeter Change Over Switch Figure 18 ACVoltmet...

Page 46: ...1 Jumperthevoltagechange overboardfor240Voperation as shown in Figure 21 Figure 22 UVWO Terminal Lugs 3 240V Connections 2 Connect the load wires to the UVWO terminals as shown in Figure 22 3 Turn th...

Page 47: ...ration Figure 27 UVWO Terminal Lugs 3 480V Connections 1 480V UVWOTerminal OutputVoltages 1 Make sure the voltage change over board is jumpered for 480V operation as shown in Figure 26 2 Connect the l...

Page 48: ...the OFF position prior to starting the engine Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole but DO NOT overfill Make sure the generator is level and verify th...

Page 49: ...e 35 Fuel Expansion 3 Open cabinet doors on the right side of the generator fromgeneratorcontrolpanelposition Removefuelcap and fill tank Figure 33 Figure 33 Fueling the Generator ALWAYS place trailer...

Page 50: ...g of the battery Inspect the fan belt for damage and wear and adjust it in accordance with the John Deere Engine Owner s Manual The fan belt tension is proper if the fan belt bends 10 to 15 mm Figure...

Page 51: ...wear and tightness Tighten all hose clamps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately Battery This unit is of negative ground DO NOT connect in rev...

Page 52: ...tic cover Remove this cover to gain access to the terminals Tighten terminal nuts securely to prevent load wires from slipping out 6 Close all engine enclosure doors Figure 40 CAUTION LETHAL EXHAUST H...

Page 53: ...code cause of error and the countermeasures of the error can be referenced in a separate engine operator s manual 7 Before the engine can be started the engine fault must be corrected Also observe th...

Page 54: ...rs DCA 220SSJ SSJU GENERATOR START UP PROCEDURE MANUAL Figure 48 Voltage Adjust Control Knob Figure 49 Ammeter No Load 14 The ammeter Figure 49 will indicate zero amps with no load applied When a load...

Page 55: ...y maintenance when the generator is in the auto mode WARNING AUTO MODE MAINTENANCE DCA 220SSJ SSJU GENERATORSTART UPPROCEDURE AUTOMODE When starting generator in AUTO mode use the Manual Start up proc...

Page 56: ...To shut down the engine in the event of an emergency push the Emergency Stop Button Figure 58 2 Switch the MAIN GFCI and LOAD Figure 38 circuit breakers to OFF position DCA 220SSJ SSJU GENERATOR SHUT...

Page 57: ...service After changing the air element press the dust indicator button to reset the indicator E C N A N E T N I A M N O I T C E P S N I 4 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H...

Page 58: ...r after disassembling the fuel system bleed the system according to the following procedure See the John Deere Engine Manual for details To restart after running out of fuel turn the switch to the ON...

Page 59: ...r to these receptacles a power cord of adequate size will be required See Table 6 When using the generator in hot climates there is no reason to apply power to jacket water heater However if the gener...

Page 60: ...the trailer so the brake lights and turn signals can be connected to the towing vehicle 16 Application Indicates which units can be employed on a particular trailer Trailer Maintenance This section i...

Page 61: ...ulicsurgebrakingrequirestheinstallationofanactuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the...

Page 62: ...loosening of fasteners Replace all damaged parts suspension immediately Torqued suspension components as detailed in Table 17 Figure 61 Major Suspension Components DCA 220SSJ SSJU MAINTENANCE TRAILER...

Page 63: ...nd 2 Torque all lug nuts in sequence see Figure 62 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table 18 3 After first road use retorque al...

Page 64: ...PAGE 64 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA 220SSJ SSJU TRAILERWIRING DIAGRAM Figure 63 Trailer Towing Vehicle Wiring Diagram...

Page 65: ...DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 PAGE 65 1 DCA 220SSJ SSJU GENERATORWIRING DIAGRAM Figure 64 GeneratorWiring Diagram...

Page 66: ...PAGE 66 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA 220SSJ SSJU ENGINEWIRINGDIAGRAM Figure 65 Engine Wiring Diagram...

Page 67: ...i t a t o R e v i t c e f e D e c a l p e r d n a k c e h C d l e i F r e t i c x E e v i t c e f e D 1 N C n o K J s s o r c a s m h o 3 7 1 r o f k c e h C t u p t u O e g a t l o V w o L t c e r r...

Page 68: ...o c h g i H n o s i t h g i l t c e r r o c n i n o i s n e t t l e b n a F t l e b n a f e c a l p e r n e t h g i T r o t a i d a r h g u o r h t n o i t a l u c r i c t o n s i w o l f r i A l l i...

Page 69: ...DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 PAGE 69 1 NOTE PAGE...

Page 70: ...es not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QT...

Page 71: ...1 0605505070 FUEL CAP DCA220SSJU 1 0602015230 V BELT SET FAN 1 0602122272 UNIT OIL PRESSURE 1 0602123263 SWITCH TEMPERATURE SENSOR 3 0810105400 FILTER FUEL FUEL TANK 6 0602042596 FILTER FUEL PRIMARY...

Page 72: ...PAGE 72 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU GENERATOR ASSY...

Page 73: ...10 0042616000 WASHER LOCK 8 1 11 0601000209 BALANCING WEIGHT KIT 1 1 12 C1112500004 BEARING FLANGE 1 1 13 0071906314 BEARING 6314DDU C3 1 2 C1163400003 COUPLING RING 1 DCA220SSJ 2 M4163400003 COUPLIN...

Page 74: ...PAGE 74 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU GENERATOR ASSY CONT...

Page 75: ...RING 1 14 0010106060 HEX HEAD BOLT 4 14A 0040006000 WASHER LOCK 4 14B 0041206000 WASHER FLAT 4 15 C1154400103 SUCTION COVER 1 16 0017106016 HEX HEAD BOLT 8 17 0343205150 HEX HEAD BOLT 12 18 0043605000...

Page 76: ...PAGE 76 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU CONTROL PANEL ASSY...

Page 77: ...TROLLER ECU 1 13 0027104035 MACHINE SCREW 2 DCA220SSJ 13 0021004040 MACHINE SCREW 2 DCA220SSJU 13A 0207004000 HEX NUT 2 14 0601831340 SWITCH 1 15 0601831395 ENGINE SPEED SWITCH 1 16 0602120096 TACHOME...

Page 78: ...PAGE 78 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU CONTROL BOX ASSY...

Page 79: ...OCK 26 14 0041410000 WASHER FLAT 26 15 0016908030 HEX HEAD BOLT 4 16 0601820625 AUTOMATICVOLTAGE REGULATOR 1 DCA220SSJ 16 0601820601 AUTOMATIC VOLTAGE REG DCA220SSJU 1 S N 8010001 8010165 16 060182062...

Page 80: ...PAGE 80 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU CONTROL BOX ASSY CONT...

Page 81: ...9B 0601802149 FUSE CENTER 10A 1 40 0027103020 MACHINE SCREW 2 41 0601815154 TERMINAL BLOCK 1 42 0027104016 MACHINE SCREW 2 43 3871824004 CONTROL PANEL STOPPER 1 DCA220SSJ 43 M4213600104 CONTROL PANEL...

Page 82: ...PAGE 82 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU ENGINE AND RADIATOR ASSY...

Page 83: ...02011062 CAP 1 14 M9200101004 ADAPTOR 1 15 0150000016 O RING 1 16 M4310201103 SUPPORT RADIATOR 1 17 M4310201203 SUPPORT RADIATOR 1 17A M4493601504 ACOUSTIC SHEET 1 18 0016908020 HEX HEAD BOLT 16 19 M4...

Page 84: ...PAGE 84 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU ENGINE AND RADIATOR ASSY...

Page 85: ...05515208 HOSE BAND 3 50 0605515209 HOSE BAND 3 51 M4310600404 BRACKET INTER COOLER PIPE 1 52 0016908020 HEX HEAD BOLT 2 53 0602326063 U BOLT 1 54 0602046538 AIR CLEANER 1 DCA220SSJ 54 0602046586 AIR C...

Page 86: ...PAGE 86 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU ENGINE AND RADIATOR ASSY...

Page 87: ...9 HOSE BAND 1 DCA220SSJU 82 M4483600003 HOSE GUIDE 1 83 0016908020 HEX HEAD BOLT 2 84 0602017090 DRAIN VALVE 1 85 0602042601 LEAK OFF LINE 1 86 0017110020 HEX HEAD BOLT 1 86A 0040510000 TOOTHEDWASHER...

Page 88: ...PAGE 88 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU OUTPUTTERMINAL ASSY...

Page 89: ...100804 SET SCREW 2 14A 0040006000 WASHER LOCK 2 14B 0042806000 WASHER FLAT 2 DCA220SSJ 14B 0041206000 WASHER FLAT 2 DCA220SSJU 14C 0080200005 RETAINING RING 2 15 0019206015 HEX HEAD BOLT 4 DCA220SSJ 1...

Page 90: ...PAGE 90 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU OUTPUTTERMINAL ASSY CONT...

Page 91: ...T 8 DCA220SSJU 32 M4236100303 TERMINAL COVER 1 33 0010112045 HEX HEAD BOLT 2 34 0041212000 WASHER FLAT 2 35 0805009804 STAY RUBBER 2 DCA220SSJ 35 M9310200004 STAY RUBBER 2 DCA220SSJU 36 0030012000 HEX...

Page 92: ...PAGE 92 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU BATTERY ASSY...

Page 93: ...AKE LOCALLY 11 0347010003 HEX HEAD BOLT 2 DCA220SSJ 12 0208110000 HEX NUT 2 DCA220SSJ 13 0845040414 TERMINAL CAP 1 DCA220SSJ 14 0845041304 TERMINAL CAP 1 DCA220SSJ 15 0017116030 HEX HEAD BOLT 1 DCA220...

Page 94: ...PAGE 94 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU MUFFLER ASSY...

Page 95: ...EAD BOLT 4 3 M4333000303 EXHAUST PIPE 1 4 0602325066 CLAMP 1 5 M4333200004 GASKET 1 6 0010112055 HEX HEAD BOLT 4 DCA220SSJ 6 0017112055 HEX HEAD BOLT 4 DCA220SSJU 6A 0040012000 WASHER LOCK 4 DCA220SSJ...

Page 96: ...PAGE 96 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU FUELTANK ASSY...

Page 97: ...00 SUCTION HOSE 1 DCA220SSJ 15 0191302800 RETURN HOSE 1 DCA220SSJ 16 0605515109 HOSE BAND 4 DCA220SSJ 17 M4363000102 FUELTANK 1 DCA220SSJU 18 0605505070 CAP FUEL TANK 1 DCA220SSJU 19 0605501069 FUEL G...

Page 98: ...PAGE 98 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU ENCLOSURE ASSY...

Page 99: ...A220SSJ 12 M4423300014 DISCHARGE GUIDE 1 DCA220SSJU 12A M4493601404 ACOUSTIC SHEET 1 DCA220SSJ 12A M4493601414 ACOUSTIC SHEET 1 DCA220SSJU 13 M4423300104 DISCHARGE GUIDE 1 DCA220SSJ 13 M4423300114 DIS...

Page 100: ...PAGE 100 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU ENCLOSURE ASSY CONT...

Page 101: ...DCA220SSJ 28 0037906000 HEX NUT 8 DCA220SSJU 28A 0041206000 WASHER FLAT 8 29 B9114000002 DOOR HANDLE 1 30 0021806016 MACHINE SCREW 4 30A 0030006000 HEX NUT 4 31 M9110100204 HINGE 2 31A 0845045004 WASH...

Page 102: ...PAGE 102 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU ENCLOSURE ASSY CONT...

Page 103: ...2 M4453001303 SIDE DOOR 1 52A M4493403904 ACOUSTIC SHEET 1 53 M4453001003 SIDE DOOR 1 53A M4493403004 ACOUSTIC SHEET 1 54 M4453001103 SIDE DOOR 1 54A M4493403104 ACOUSTIC SHEET 1 55 M4453301004 DUCT 2...

Page 104: ...PAGE 104 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU ENCLOSURE ASSY CONT...

Page 105: ...220SSJ 70 0027208025 MACHINE SCREW 9 DCA220SSJU 71 0845031504 BLIND PLUG 11 72 0016908020 HEX HEAD BOLT 1 DCA220SSJU 72A 0040508000 TOOTHEDWASHER 1 DCA220SSJU 73 0019210025 HEX HEAD BOLT DCA220SSJU 4...

Page 106: ...PAGE 106 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU RUBBER SEALS ASSY...

Page 107: ...SEAL RUBBER 4 6 0228900600 SEAL RUBBER 1 7 0228900660 SEAL RUBBER 1 8 0229201060 SEAL RUBBER 1 9 0229200660 SEAL RUBBER 2 10 0228801050 SEAL RUBBER 2 DCA220SSJ 10 0228801050 SEAL RUBBER 1 DCA220SSJU...

Page 108: ...PAGE 108 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU NAMEPLATE AND DECALS ASSY...

Page 109: ...1007504 DECAL DIAGNOSTIC SWITCH 1 C92100750 DCA220SSJ 2 8 M9520000904 DECAL DIAGNOSTIC SWITCH 1 M92000090 DCA220SSJU ENGINE AND RADIATOR GROUP 3 1 6360620204 DECAL OIL DRAIN PLUG 1 S1885 DCA220SSJ 3 1...

Page 110: ...PAGE 110 DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 DCA220SSJ SSJU NAMEPLATE AND DECALS ASSY CONT...

Page 111: ...U ENCLOSURE GROUP 8 1 0840625902 DECAL MQ 1 S3057 DCA220SSJ 8 1 M9510200002 DECAL MQ 1 M91020000 DCA220SSJU 8 2 0600500090 EMBLEM 2 8 2A 0021106016 MACHINE SCREW 4 8 3 C1560100303 STRIPE 1 DCA220SSJ 8...

Page 112: ...ucts g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions...

Page 113: ...DCA 220SSJ SSJU OPERATION AND PARTS MANUAL REV 0 02 04 14 PAGE 113 1 NOTE PAGE...

Page 114: ...or guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change speci cations design or the information published in this publication at any time withou...

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