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MULTIQUIP DA7000SSA2, Operation And Parts Manual

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MULTIQUIP DA7000SSA2 Operation And Parts Manual Download Page 4

PAGE 4 — DA7000SSA2/SSA2GH GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (03/26/15) 

TABLE OF CONTENTS

DA7000SSA2/SSA2GH 

Generator

Proposition 65 Warning ........................................... 2

Reporting Safety Defects ......................................... 3

Parts Ordering Procedures ...................................... 5

Safety Information .............................................. 6-11

Specifications (Generator) ..................................... 12

Specifications (Engine) .......................................... 13

Dimensions ............................................................ 14

Installation ........................................................ 15-16

General Information ............................................... 17

Components (Generator) .................................. 18-21

Components (Engine) ............................................ 22

Load Applications .................................................. 23

Inspection/Setup ............................................... 24-28

Operation .......................................................... 29-30

Operation/Shutdown .............................................. 31

Preparation For Long Term Storage ...................... 32

Maintenance ..................................................... 33-37

Maintenance (Trailer) ........................................ 38-39

Trailer Guidelines .............................................. 40-53

Trailer Wiring Diagram  .......................................... 54

Generator Wiring Diagram  .................................... 55

Engine Wiring Diagram  ......................................... 56

Troubleshooting (Engine And Generator) .............. 57

Troubleshooting (Engine) .................................. 58-59

Explanation Of Code In Remarks Column............. 60

Suggested Spare Parts ......................................... 61

Components

Nameplate And Decals Assy............................. 62-63

Generator Assy. ................................................ 64-65

Control Panel Assy. ........................................... 66-67

Electric Parts Assy. ........................................... 68-69

Engine And Radiator Assy. ............................... 70-71

Oil Filter Retrofit Assy (DA7000SSA2GH) ........ 72-73

Battery Assy. ..................................................... 74-75

Muffler Assy. ..................................................... 76-77 

Fuel Tank Assy. ................................................. 78-81

Enclosure Assy. ................................................ 82-83 

Rubber Seals Assy. ........................................... 84-85

KUBOTA Z482-E4B Engine

Crankcase Assy.  .............................................. 86-87

Oil Pump Assy. ................................................. 88-89

Oil Pan Assy.  .................................................... 90-91

Cylinder Head Assy. ......................................... 92-93

Gear Case Assy.  .............................................. 94-95

Head Cover Assy.  ............................................ 96-97

Dipstick And Guide Assy.  ................................. 98-99

Main Bearing Case Assy.  ............................. 100-101

Camshaft And Idle Gear Assy.  ..................... 102-103

Piston And Crankshaft Assy.   ....................... 104-105

Flywheel Assy.   ............................................ 106-107

Fuel Camshaft And Gov. Shaft Assy.   .......... 108-109

Idle Apparatus Assy.   ................................... 110-111

Stop Solenoid Assy.   .................................... 112-113

Injection Pump Assy.   .................................. 114-115

Speed Control Plate Assy. ............................ 116-117

Nozzle Holder And Glow Plug Assy. ............. 118-119

Nozzle Holder Comp. Assy.  ......................... 120-121

Noz. Hold. Com. Assy. Cont'd.  ..................... 122-123

Fork Lever Gov. Assy.  .................................. 124-125

Fork Lever Gov. Assy.  .................................. 126-127

Dynamo And Pulley Assy.  ............................ 128-129

Dynamo Components Assy. ......................... 130-131

Starter Assy.  ................................................ 132-133

Starter Components Assy.  ........................... 134-135

Oil Switch Plug Assy.  ................................... 136-137

Water Flange And Thermostat Assy.  ........... 138-139

Water Pump Assy.  ....................................... 140-141

Water Pipe Assy.  .......................................... 142-143

Fan Assy.  ..................................................... 144-145

Valve And Rocker Arm Assy.  ....................... 146-147

Inlet Manifold Assy.  ...................................... 148-149

Exhaust Manifold Assy.  ................................ 150-151

Glow Lamp And Timer Assy.    ...................... 152-153

Accessories And Serv. Assy. ........................ 154-155

Label And Ops Manual Assy. ........................ 156-157

Terms And Conditions Of Sale — Parts .............. 158

 NOTICE

Specifications and part numbers are subject to change 

without notice.

Summary of Contents for DA7000SSA2

Page 1: ...AL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL DA7000SSA2 DA7000SSA2GH PORTABLE GENERATORS KUBOTA Z482 E4B DG...

Page 2: ...PAGE 2 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 Diesel engine exhaust and some of PROPOSITION 65 WARNING...

Page 3: ...ay open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems betwee...

Page 4: ...81 Enclosure Assy 82 83 Rubber Seals Assy 84 85 KUBOTA Z482 E4B Engine Crankcase Assy 86 87 Oil Pump Assy 88 89 Oil Pan Assy 90 91 Cylinder Head Assy 92 93 Gear Case Assy 94 95 Head Cover Assy 96 97...

Page 5: ...site View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualif...

Page 6: ...safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation...

Page 7: ...not recommended by MQ Power for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the neares...

Page 8: ...tion NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable Wet stacking is a com...

Page 9: ...perating condition ALWAYS shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating ALWAYS i...

Page 10: ...generator Inspect for cuts in the insulation NEVER grab or touch a live power cord or cable with wet hands The possibility exists of electrical shock electrocution or death Make sure power cables are...

Page 11: ...le of this equipment is over remove battery and bring to appropriate facility for lead reclamation Use safety precautions when handling batteries that contain sulfuric acid When the life cycle of this...

Page 12: ...ng System Self Ventilation Max Power Output 7 kW Continuous Power Output 6 kW Rated Voltage 120 240V Current Max Continuous 120V 58 3 50 amps Current Max Continuous 240V 29 2 25 amps Phase Single Phas...

Page 13: ...95 quarts 2 8 liters Lube Oil Capacity 2 64 quarts 2 5 liters Oil Alert System Yes Starting Method Electric Start Battery 12 Volt 35 Ah SPECIFICATIONS ENGINE Effects of Altitude and Heat The maximum...

Page 14: ...ions Table 3 Dimensions Housing A B C D approx 34 3 in 870 mm 29 1 in 740 mm 7 9in 200mm approx 6 5 in 165 mm E F G H 44 9 in 1140 mm 31 3 in 795 mm 28 3 in 720 mm 12 8 in 325 mm I J K L approx 40 4 i...

Page 15: ...rator should always be used to connect the generator to a suitable ground when required The ground cable should be 8 size wire minimum At the generator connect the terminal of the ground cable between...

Page 16: ...or inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a ventilated area DANGER An electric shock is apt to happen when vibrators are used Pay close...

Page 17: ...mount of coolant Oil Pressure Warning Alarm This unit is equipped with an oil pressure switch that detects low oil pressure If the lubricating oil pressure of this unit should become abnormally low th...

Page 18: ...in Plug Remove this plug to drain oil from the engine 10 Automatic Idle Control Solenoid Automatically regulates engine speed depending on load 11 BatteryTerminals Connect these output cables to the t...

Page 19: ...ing on the position of the full power switch 22 Duplex Receptacle NEMA 5 20R receptacle provides 120V 60 Hz output at 20 amps 23 30 Amp Breaker for L14 30R Single pole 30 Amp circuit breaker protects...

Page 20: ...ol switched ON the engine revolutions will automatically drop to about 2200 rpm low speed operation within 3 seconds after the load stops When the operation is resumed the engine speed is automaticall...

Page 21: ...m the duplex receptacle and the 120V twist lock receptacle or a combination of both receptacles as long as the total load does not exceed the generating set capacity Figure 8 240 120V Full Power Switc...

Page 22: ...other debris from entering the air intake system Loosen clips on side of air filter canister to gain access to filter element Replace with manufacturer s recommended type air cleaner only 8 Cooling Fa...

Page 23: ...tools or equipment pay close attention to the required starting current capacity LOAD APPLICATIONS To determine the running wattage for your load multiply the running wattage as indicated by steps 1 2...

Page 24: ...cable size Circuit Breakers ALWAYS place the main and aux circuit breakers in the OFF position prior to starting the engine NOTICE Double insulated power tools and small appliances have specially ins...

Page 25: ...round with the engine stopped 2 Remove the dipstick from its holder Figure 11 and wipe clean Figure 11 Engine Oil Dipstick Removal 3 Re Insert dipstick Figure 12 then remove dipstick from its holder C...

Page 26: ...lled fuel immediately INSPECTION SETUP Coolant Antifreeze Kubota recommends Antifreeze Summer Coolant for use in thier engines which can be purchased in concentrate and mixed with 50 demineralized wat...

Page 27: ...place hands near the belts or fan while the generator set is running DO NOT over fill Check to see whether the battery cables are loose Poor contact may result in poor starting or malfunctions Always...

Page 28: ...er into the alternator can cause corrosion and damage the alternator WIRING Inspect the entire generator for bad or worn electrical wiring or connections If any wiring or connections are exposed insul...

Page 29: ...to the maintenance section of this manual for testing of the GFCI module 3 NEVER start the engine with the main circuit breaker in the ON position Alwaysplacecircuitbreaker Figure20 in the OFF positio...

Page 30: ...OFF position allows the engine to operate at a maximum speed of about 3600 RPM s When the idle control switch is placed in the up position ON the generator will run at idle speed 2200 RPM s until a lo...

Page 31: ...6369 CS 6369 X Y W Y W OF F V V 300 mV A A V COM 240 VAC V 240 120 120VAC L14 30R L14 30R G X W Y G X W Y OF F V V 300 mV A A V COM 240 VAC Stopping the Engine Normal Shutdown 1 Place main circuit br...

Page 32: ...etely or add STA BIL to the fuel Completely drain the oil from the crankcase and refill with fresh oil Disconnect the negative battery cable from the battery Clean all external parts of the generating...

Page 33: ...CHECK X Fuel Tank CLEAN X Fuel Filter CLEAN X X Fuel Filter Element CHANGE X X Fuel lines CHANGE Every 2 years replace if necessary 2 Battery CHANGE X Radiator Hoses Clamps CHANGE Every 2 years replac...

Page 34: ...operation 1 Clean oil filter mounting base and coat oil filter seal Figure 34 with clean engine oil Figure 34 Oil Filter Cartridge 2 Screw on new oil filter by hand until seal contacts the filter moun...

Page 35: ...INTENANCE Radiator Check Daily Always check the level of the coolant in the radiator before starting the engine Remove the radiator cap and verify that the coolant reaches top of radiator coils 1 DO N...

Page 36: ...g fins or tube When using a high pressure washer stand at least 5 feet 1 5 meters away from the radiator to prevent damage to the fins and tube Figure 40 Radiator Cleaning WARNING Allow engine to cool...

Page 37: ...erify that the red fault LED turns OFF and the green power LED should turn ON Figure 45 Figure 45 GFCI Module Green LED ON Reset 8 Verify that the AC voltmeter is registering a voltage reading as show...

Page 38: ...ath If the trailer has not been used for an extended amount of time have the bearings inspected and packed more frequently at least every six months and prior to use Follow the steps below to disassem...

Page 39: ...he trailer structure and can cause serious injury or death DO NOT repair cracked or broken welds unless you have a certified welder perform the repair If not have the welds repaired by your dealer WAR...

Page 40: ...thumb is that the passing distance with a trailer is 4 times the passing distance without the trailer Shift your automatic transmission into a lower gear for city driving ALWAYS use lower gears for cl...

Page 41: ...serious injury Decrease your speed as road weather and lighting conditions deteriorate Always check for local trailer tow speed limits in your area WARNING Do not transport people on the trailer The...

Page 42: ...you can see the trailer as well as the area to the rear of it WARNING Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and can lead to collision...

Page 43: ...know the axle weights of your tow vehicle without the trailer coupled Some of the trailer weight will be transferred from the trailer to the tow vehicle axles and an axle scale weighs all axles inclu...

Page 44: ...ots deformations pitting or corrosion on the ball or coupler immediately have your dealer inspect them to determine the proper action to prevent possible failure of the ball and coupler system All ben...

Page 45: ...ING A worn cracked or corroded hitch ball can fail while towing and may result in death or serious injury Before coupling trailer inspect the hitch ball for wear corrosion and cracks Replace worn or d...

Page 46: ...t in loss of control of the trailer and tow vehicle leading to death or serious injury if the trailer uncouples from the tow vehicle Fasten chains to frame of tow vehicle DO NOT fasten chains to any p...

Page 47: ...tor oil to prevent rust and help ensure proper operation of the latching mechanism If you see or feel evidence of wear such as flat spots deformations pitting or corrosion on the pintle hook or couple...

Page 48: ...STER LINK TOW VEHICLE CROSS BOTH SAFETY CHAINS IMPORTANT PINTLE HOOK PINTLE RING EYE SAFETY CHAIN Lower the trailer so that its entire tongue weight is held by the hitch Raise the jackstand to a heigh...

Page 49: ...cated on side wall before towing trailer This certification VIN label will indicate the trailer s Gross Vehicle Weight Rating GVWR This is the most weight the fully loaded trailer can weigh It will al...

Page 50: ...pressure observing tire and vehicle load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and ot...

Page 51: ...Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric Table A Speed Rating Letter Rating Speed Rating Q 99 mph R 106 mph S 112 mph T 118 mp...

Page 52: ...epair The proper repair of a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they a...

Page 53: ...as follows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence See Figure K DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by T...

Page 54: ...PAGE 54 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 TRAILER WIRING DIAGRAM Figure 47 Trailer Wiring Diagram...

Page 55: ...DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 PAGE 55 GENERATOR WIRING DIAGRAM Figure 48 Generator Wiring Diagram DA7000SSA2 SSA2GH SERIES...

Page 56: ...PAGE 56 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 ENGINE WIRING DIAGRAM Figure 49 Engine Wiring Diagram...

Page 57: ...ing Engine starts and Idle Control Switch is in OFF position Engine speed rises and battery discharges too soon Defective Engine Regulator Replace Regulator Defective Wiring Repair or Replace Wiring E...

Page 58: ...ak due to loose injection pipe retaining nut Tighten nut Incorrect injection timing Adjust Fuel cam shaft worn Replace Injection nozzle clogged Clean injection nozzle Injection pump malfunctioning Rep...

Page 59: ...served Excessive engine oil Reduce to the specified level Piston ring and liner worn or stuck Repair or replace Incorrect injection timing Adjust Deficient compression Adjust top clearance Either blac...

Page 60: ...s not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY...

Page 61: ...01806423 CIRCUIT BREAKER 1P 20A 1 0601806424 CIRCUIT BREAKER 1P 30A 3 0601810830 BULB INDICATOR 4 0601806642 FUSE 5 AMP 2 0601806643 FUSE 15 AMP 2 0601806644 FUSE 30 AMP 1 0601806640 FUSE 65 AMP NOTIC...

Page 62: ...and understand operator s manual before using this machine Ask for training as needed This machine to be operated by qualified personnel only P N 35137 WARNING 4 COOLANT DRAIN S 1404 FUEL DRAINS 3060...

Page 63: ...TRIPE 2 18 A5561100304 DECAL STRIPE 2 19 A5561100403 DECAL STRIPE MQ POWER 7000 2 20 A5562000004 DECAL MQ 1 A56200000A 21 0800628504 DECAL GROUND 1 S1123 22 7810680204 DECAL COOLING WATER 1 S3061 23 B...

Page 64: ...PAGE 64 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 GENERATOR ASSY...

Page 65: ...3 ARMATURE ASSY 1 5 A6155000002C END BRACKET 1 REPLACES P N A6155000002 6 7871329514 GROMMET 1 7 7901316004 SET BOLT 4 8 0040008000 WASHER LOCK 4 9 0401450080 WASHER FLAT 4 REPLACES P N 0041208000 10...

Page 66: ...PAGE 66 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 CONTROL PANEL ASSY...

Page 67: ...50 IGNITION KEY 1 10 0601810523 INDICATOR ASSY 1 10A 0601810830 BULB 4 11 0601800682 HOUR METER 1 12 0027403512 MACHINE SCREW 2 12A 0030003500 HEX NUT 2 13 Y0601814014 RECEPTACLE CS6369 1 14 060181252...

Page 68: ...PAGE 68 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 ELECTRIC PARTS ASSY...

Page 69: ...04 FUSE BOX 1 16A 0601806642 FUSE 5A 4 16B 0601806643 FUSE 15A 2 16C 0601806644 FUSE 30A 2 17 0027105020 MACHINE SCREW 2 18 0601827350 CONTROL UNIT 1 19 0027104010 MACHINE SCREW 2 20 1584464603 REGULA...

Page 70: ...PAGE 70 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 ENGINE AND RADIATOR ASSY...

Page 71: ...ACES P N 0016908030 16 020108060 HEX NUT 1 REPLACES P N 0207008000 17 8742031004 BRACKET AIR CLEANER 1 18 011008020 HEX HEAD BOLT 2 REPLACES P N 0016908020 19 011106015 HEX HEAD BOLT 2 REPLACES P N 00...

Page 72: ...PAGE 72 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 OIL FILTER RETROFIT ASSY DA7000SSA2GH 12 3 4 6 7 8 9 10 13 15 PART OF ENCLOSURE ENGINE 16...

Page 73: ...T NAME QTY REMARKS 3 148002003 ADAPTER FILTER 1 4 010601000 HOSE KIT 1 6 149149001 BRACKET 1 INCLUDES ITEMS W 7 BOLT 4 NOT SOLD SEPARATELY 8 LOCKWASHER 4 NOT SOLD SEPARATELY 9 DA7000NUT NUT 3 10 DA700...

Page 74: ...PAGE 74 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 BATTERY ASSY...

Page 75: ...05081004 BATTERY SHEET 1 REPLACES P N 1702202104 3 D2345200004 BATTERY BAND 1 4 0805082704 BATTERY BOLT 2 5 0037806000 WING NUT 2 6 0040006000 WASHER LOCK 2 7 952404470 WASHER FLAT 2 REPLACES P N 0041...

Page 76: ...PAGE 76 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 MUFFLER ASSY...

Page 77: ...QTY REMARKS 1 D2332100003A MUFFLER 1 REPLACES P N D2332100003 2 011008020 HEX HEAD BOLT 4 REPLACES P N 0016908020 3 D2335000003 EXHAUST PIPE 1 4 1526312370 GASKET 1 REPLACES P N 1526312371 5 D9304000...

Page 78: ...PAGE 78 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 FUEL TANK ASSY...

Page 79: ...UBBER SEAL 1 9 7812014003 DRAIN JOINT 1 10 0802011104 PLUG 1 11 0150000018 O RING 1 12 0017106016 HEX HEAD BOLT 2 13 0199900670 DRAIN HOSE 1 14 0605515170 HOSE BAND 2 15 1553143010 FUEL FILTER 1 REPLA...

Page 80: ...PAGE 80 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 ENCLOSURE ASSY...

Page 81: ...25000032 9A Y0317900370 RUBBER SEAL 2 10 011106015 HEX HEAD BOLT 3 REPLACES P N 0016906015 11 011008020 HEX HEAD BOLT 2 REPLACES P N 0016908020 12 8511864601A TERMINAL PLATE 1 REPLACES P N 8511864604...

Page 82: ...PAGE 82 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 ENCLOSURE ASSY...

Page 83: ...3 SIDE DOOR 1 29A A5495400704 LINING 1 30 D2455000013 SIDE DOOR 1 30A A5495400604 LINING 1 31 0605010215 DOOR HANDLE 2 32 0021805016 MACHINE SCREW 8 33 0810014704 PIN 4 34 0080200004 SNAP RING 4 35 D2...

Page 84: ...PAGE 84 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 RUBBER SEALS ASSY...

Page 85: ...E QTY REMARKS 1 Y0221200470 RUBBER SEAL 4 2 0221200760 RUBBER SEAL 2 3 Y0221200325 RUBBER SEAL 2 4 Y0221200125 RUBBER SEAL 4 5 0222600100 RUBBER SEAL 4 6 0228300600 RUBBER SEAL 1 7 0228300200 RUBBER S...

Page 86: ...PAGE 86 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE CRANKCASE ASSY...

Page 87: ...W 020 1685196260 CAP SEALING 3 030 1685196270 CAP SEALING 3 040 1545196270 CAP SEALING 2 050 1526196010 PLUG 4 060 1552196020 PLUG 3 070 1552196030 PLUG 1 080 1526196160 PLUG CONCAVE 1 090 0501200508...

Page 88: ...PAGE 88 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE OIL PUMP ASSY...

Page 89: ...UMP ASSY NO PART NO PART NAME QTY REMARKS 010 1685135012 OIL PUMP ASSY 1 020 1685135152 GASKET OIL PUMP NA 1 030 1584191050 BOLT 3 040 1584135660 GEAR OIL PUMP DRIVE 1 S N 4DKZ999 AND BELOW 040 1G6873...

Page 90: ...PAGE 90 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE OIL PAN ASSY...

Page 91: ...NGINE OIL PAN ASSY NO PART NO PART NAME QTY REMARKS 005 1756101600 KIT OIL PAN 1 INCLUDES ITEMS W 010 1756101505 COMP OIL PAN 1 020 0112350814 BOLT SEMS 1 030 0102350612 BOLT SEMS 14 040 1570733750 PL...

Page 92: ...PAGE 92 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE CYLINDER HEAD ASSY...

Page 93: ...EMARKS 010 1522101750 HOOK ENGINE 2 030 0112350816 BOLT SEMS 2 040 1E39103040 COMP CYLINDER HEAD 1 INCLUDES ITEMS W 050 1532196260 PLUG CUP TYPE 1 060 1526103370 PLUG CUP TYPE 1 080 1526196010 PLUG 1...

Page 94: ...PAGE 94 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE GEAR CASE ASSY...

Page 95: ...0 BOLT SEMS 8 080 1584191010 BOLT 5 090 0102350670 BOLT SEMS 1 100 0102350675 BOLT SEMS 1 110 1524132290 JOINT PIPE 1 120 1584194010 WASHER FLAT 1 130 1587704140 SEAL OIL 1 S N 4DPZ999 AND BELOW 130 1...

Page 96: ...PAGE 96 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE HEAD COVER ASSY...

Page 97: ...ER HEAD ASSY 1 INCLUDES ITEMS W 020 1624173370 PIPE WATER RETURN 1 030 1G91105203 COMP VALVE BREATHER 1 040 1G80105120 COVER BREATHER 1 050 0302450510 SCREW SEMS PAN HEAD 4 070 1G95714520 GASKET HEAD...

Page 98: ...PAGE 98 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE DIPSTICK AND GUIDE ASSY...

Page 99: ...2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 PAGE 99 KUBOTA Z482 E4B ENGINE DIPSTICK AND GUIDE ASSY NO PART NO PART NAME QTY REMARKS 010 1G30436410 GAUGE OIL 1 020 1745636420 GUIDE OIL...

Page 100: ...PAGE 100 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE MAIN BEARING CASE ASSY...

Page 101: ...40 BOLT FLANGE 2 040 0501200608 PIN STRAIGHT 2 050 1585204360 GASKET BEARING CASE 1 060 1584104803 COVER BEARING CASE ASSY 1 INCLUDES ITEMS W 070 1584104815 COVER BEARING CASE 1 080 1921599160 SEAL OI...

Page 102: ...PAGE 102 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE CAMSHAFT AND IDLE GEAR ASSY...

Page 103: ...1582116018 CAMSHAFT ASSY 1 S N 4DN0001 AND ABOVE INCLUDES ITEMS W 040 0771500401 BALL 1 4 1 050 1686416510 GEAR CAM 1 S N 4DMZ999 AND BELOW 050 1J09416510 GEAR CAM 1 S N 4DN0001 AND ABOVE 060 0571200...

Page 104: ...PAGE 104 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE PISTON AND CRANKSHAFT ASSY...

Page 105: ...85121982 BUSH PISTON PIN 2 070 1685122140 BOLT CONNECTING ROD 4 080 1586122314 METAL CRANKPIN STD SET 2 080 1586122973 METAL CRANKPIN 0 20MM SET 2 080 1586122983 METAL CRANKPIN 0 40MM SET 2 085 168532...

Page 106: ...PAGE 106 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE FLYWHEEL ASSY...

Page 107: ...GINE FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 010 1685125022 COMP FLYWHEEL 1 INCLUDES ITEMS W 020 1687163822 GEAR RING 1 030 1585225160 BOLT FLYWHEEL 5 040 1584704612 HOUSING FLYWHEEL 1 050 0112...

Page 108: ...PAGE 108 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE FUEL CAMSHAFT AND GOV SHAFT ASSY...

Page 109: ...1 INCLUDES ITEMS W 030 0815306203 BEARING BALL 1 040 1685151150 GEAR INJECTION PUMP 1 050 0571200515 KEY FEATHER 1 060 1584155452 SLEEVE GOVERNOR 1 070 1584155692 CASE GOVERNOR BALL 1 080 0771500801...

Page 110: ...PAGE 110 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE IDLE APPARATUS ASSY...

Page 111: ...QTY REMARKS 010 1584154092 IDLE APPARATUS ASSY 1 INCLUDES ITEMS W 020 1584154100 BOLT ADJUSTMENT ASSY 1 INCLUDES ITEMS W 030 1526192020 NUT 1 040 1584154220 NUT CAP 1 050 1502133660 GASKET 2 060 15841...

Page 112: ...PAGE 112 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE STOP SOLENOID ASSY...

Page 113: ...SA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 PAGE 113 KUBOTA Z482 E4B ENGINE STOP SOLENOID ASSY NO PART NO PART NAME QTY REMARKS 010 1685160014 SOLENOID STOP 1 020 0175450612 BOLT FL...

Page 114: ...PAGE 114 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE INJECTION PUMP ASSY...

Page 115: ...152110 SHIM INJECTION PUMP 0 250MM 1 025 1600152120 SHIM INJECTION PUMP 0 300MM 1 025 1G68952160 SHIM INJECTION PUMP 0 350MM 1 030 1687191060 SCREW HEX SOCKET HEAD CAP 3 040 1584191500 STUD 1 050 1584...

Page 116: ...PAGE 116 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE SPEED CONTROL PLATE ASSY...

Page 117: ...1687191050 BOLT 2 060 1584156112 LEVER GOVERNOR 1 070 1928057240 COLLAR 1 080 0481410160 O RING 1 090 1G63957150 LEVER SPEED CONTROL 1 100 1686692010 NUT SPEED CONTROL 2 110 1687857742 SHAFT LEVER 1...

Page 118: ...PAGE 118 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE NOZZLE HOLDER AND GLOW PLUG ASSY...

Page 119: ...1 030 1497142750 CLIP PIPE 2 040 1584151360 SCREW AIR BLEEDER 1 050 1560196650 GASKET 1 055 1687153904 HOLDER NOZZLE KIT 2 INCLUDES ITEMS W 060 1687153002 HOLDER NOZZLE ASSY 2 065 1G82692032 NUT 2 07...

Page 120: ...PAGE 120 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE NOZZLE HOLDER COMP ASSY...

Page 121: ...4198550 WASHER ADJUSTING 2 1 025MM 110 1584198560 WASHER ADJUSTING 2 1 050MM 110 1584198570 WASHER ADJUSTING 2 1 075MM 110 1584198580 WASHER ADJUSTING 2 1 100MM 110 1584198590 WASHER ADJUSTING 2 1 125...

Page 122: ...PAGE 122 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE NOZ HOLD COM ASSY CONT D...

Page 123: ...M 110 1584198820 WASHER ADJUSTING 2 1 700MM 110 1584198830 WASHER ADJUSTING 2 1 725MM 110 1584198840 WASHER ADJUSTING 2 1 750MM 110 1584198850 WASHER ADJUSTING 2 1 775MM 110 1584198860 WASHER ADJUSTIN...

Page 124: ...PAGE 124 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE FORK LEVER GOV ASSY...

Page 125: ...RING GOVERNOR 1 030 1754856055 LEVER FORK ASSY 1 INCLUDES ITEMS W A LEVER FORK COMP 1 NOT SOLD SEPARATELY B HOLDER FORK LEVER 1 NOT SOLD SEPARATELY 050 1584156060 LEVER FORK ASSY 1 INCLUDES ITEMS W 06...

Page 126: ...PAGE 126 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE FORK LEVER GOV ASSY...

Page 127: ...RING GOVERNOR 1 030 1754856055 LEVER FORK ASSY 1 INCLUDES ITEMS W A LEVER FORK COMP 1 NOT SOLD SEPARATELY B HOLDER FORK LEVER 1 NOT SOLD SEPARATELY 050 1584156060 LEVER FORK ASSY 1 INCLUDES ITEMS W 06...

Page 128: ...PAGE 128 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE DYNAMO AND PULLEY ASSY...

Page 129: ...T NO PART NAME QTY REMARKS 010 1753164012 DYNAMO ASSY 1 020 1259964420 STAY DYNAMO 1 030 1687191030 BOLT 1 040 0115350855 HEX BOLT 1 050 0401350080 WASHER FLAT 2 060 0215650080 HEX NUT 1 070 045125008...

Page 130: ...PAGE 130 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE DYNAMO COMPONENTS ASSY...

Page 131: ...030 1553164110 PULLEY 1 040 1553264040 FLYWHEEL 1 050 6C04082860 COLLAR 1 060 1553174180 BEARING BALL 2 070 1553274140 SHAFT FAN 1 080 1553264360 COMP STATOR 1 INCLUDES ITEMS W 090 1526193010 SCREW RO...

Page 132: ...PAGE 132 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE STARTER ASSY...

Page 133: ...7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 PAGE 133 KUBOTA Z482 E4B ENGINE STARTER ASSY NO PART NO PART NAME QTY REMARKS 010 1983763014 STARTER ASSY 1 020 0112350825 BOLT SEMS...

Page 134: ...PAGE 134 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE STARTER COMPONENTS ASSY...

Page 135: ...983763030 FRAME DRIVE END 1 INCLUDES ITEMS W 050 1585263240 BUSHING 1 060 1983763150 STOPPER 1 070 1983763040 CLUTCH OVER RUNNING 1 080 1983763320 BOLT 2 090 1983763070 ARMATURE 1 100 1585263410 WASHE...

Page 136: ...PAGE 136 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE OIL SWITCH PLUG ASSY...

Page 137: ...000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 PAGE 137 KUBOTA Z482 E4B ENGINE OIL SWITCH PLUG ASSY NO PART NO PART NAME QTY REMARKS 010 1522139013 SWITCH OIL 1 020 1584196020 PLUG...

Page 138: ...PAGE 138 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE WATER FLANGE AND THERMOSTAT ASSY...

Page 139: ...P FLANGE WATER 1 INCLUDES ITEMS W 020 1624173370 PIPE WATER RETURN 1 030 1584172923 GASKET WATER FLANGE 1 040 0102350616 BOLT SEMS 2 050 0102350650 BOLT SEMS 1 060 1685173350 PIPE WATER RETURN 1 070 1...

Page 140: ...PAGE 140 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE WATER PUMP ASSY...

Page 141: ...P ASSY NO PART NO PART NAME QTY REMARKS 010 1E05173034 WATER PUMP ASSY 1 INCLUDES ITEMS W 020 1585273520 FLANGE WATER PUMP 1 030 1585273550 BEARING 1 040 1548173050 SEAL MECHANICAL ASSY 1 060 15852733...

Page 142: ...PAGE 142 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE WATER PIPE ASSY...

Page 143: ...PARTS MANUAL REV 0 03 26 15 PAGE 143 KUBOTA Z482 E4B ENGINE WATER PIPE ASSY NO PART NO PART NAME QTY REMARKS 010 1680572860 PIPE WATER 1 020 1680572870 HOSE WATER 1 030 1584191510 STUD 1 040 027515006...

Page 144: ...PAGE 144 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE FAN ASSY...

Page 145: ...SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 PAGE 145 KUBOTA Z482 E4B ENGINE FAN ASSY NO PART NO PART NAME QTY REMARKS 010 1586774112 FAN 1 020 1584174250 PULLEY FAN 1 030 0175450610 BOL...

Page 146: ...PAGE 146 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE VALVE AND ROCKER ARM ASSY...

Page 147: ...TAINER VALVE SPRING 4 050 1460113980 COLLET VALVE SPRING SET 4 060 1685113280 CAP VALVE 4 070 1142013150 SEAL VALVE STEM 4 080 1584114264 SHAFT ROCKER ARM 1 090 1687114430 WASHER 2 100 1584194022 WASH...

Page 148: ...PAGE 148 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE INLET MANIFOLD ASSY...

Page 149: ...15 PAGE 149 KUBOTA Z482 E4B ENGINE INLET MANIFOLD ASSY NO PART NO PART NAME QTY REMARKS 010 1G95711772 MANIFOLD INLET ASSY 1 INCLUDES ITEMS W 015 1G95905550 PIPE BREATHER 1 020 1584111820 GASKET IN M...

Page 150: ...PAGE 150 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE EXHAUST MANIFOLD ASSY...

Page 151: ...TA Z482 E4B ENGINE EXHAUST MANIFOLD ASSY NO PART NO PART NAME QTY REMARKS 010 1584112313 MANIFOLD EXHAUST 1 020 1685112360 GASKET EX MANIFOLD 1 030 1J09091010 BOLT UBS 2 040 0151350620 BOLT STUD 2 050...

Page 152: ...PAGE 152 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE GLOW LAMP AND TIMER ASSY...

Page 153: ...DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 PAGE 153 KUBOTA Z482 E4B ENGINE GLOW LAMP AND TIMER ASSY NO PART NO PART NAME QTY REMARKS 010 1569465990 TIMER GLOW LAMP 1...

Page 154: ...PAGE 154 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE ACCESSORIES AND SERV ASSY...

Page 155: ...NE ACCESSORIES AND SERV ASSY NO PART NO PART NAME QTY REMARKS 010 1747260604 EMERGENCY UNIT 1 020 1584464603 COMP REGULATOR 1 030 0966180240 TUBE FUEL 240MM 1 030 0966180400 TUBE FUEL 400MM 1 040 0966...

Page 156: ...PAGE 156 DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 KUBOTA Z482 E4B ENGINE LABEL AND OPS MANUAL ASSY...

Page 157: ...H GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 PAGE 157 KUBOTA Z482 E4B ENGINE LABEL AND OPS MANUAL ASSY NO PART NO PART NAME QTY REMARKS 010 1J09089160 OPERATOR S MANUAL 1 020 1J01389810 STATE...

Page 158: ...per products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instru...

Page 159: ...DA7000SSA2 SSA2GH GENERATOR OPERATION AND PARTS MANUAL REV 0 03 26 15 PAGE 159 NOTES...

Page 160: ...eld Cheshire SK16 4UJ Contact sales multiquip co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2015 MULTIQUIP INC Multiquip Inc the MQ logo and the Whiteman logo are registered trademarks of Multiq...

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