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© Multilink Inc. 2020  

  All Rights Reserved

Multilink Inc.  

580 Ternes Ln.  |  Elyria,OH 44035  | 440.366.6966  |  www.gomultilink.com

Front Panel Control and Connections

 

Section 3: Front Panel Control and Connections 

The front panel of each Safety Automatic Transfer Switch contains various connections. These items are 
described as follows. See figure 3-1, 4-1, and 4-2 for connector locations. Further details regarding use of 
control and operation may be found in the 

Startup and Operation

 section of this manual.

Control

AUTO/BYPASS SWITCH: 

 This switch allows the SATS to either automatically select the AC power source 

when necessary or to Bypass the UPS and generator power sources and utilizes the AC utility voltage to 
power the traffic equipment during UPS and generator maintenance. LED indicator illuminates in “Bypass” 
mode.

UPS INPUT CIRCUIT BREAKER: 

20A magnetic circuit breaker for UPS input voltage. This circuit breaker is 

used to open or close input power to the UPS and allow for UPS maintenance and removal without discon-
necting power to the load.

Connections

POWER HARNESS: 

The SATS contains a UPS power harness to connect either the EDP double conversion 

UPS or a Line Interactive UPS to the SATS. This harness is model dependent, with the EDP series containing 
four, labeled wires, and the Line Interactive model containing six, labeled wires.  

MAINS/LOAD/GEN: 

3, WECO 324-HDS screw type terminals provide the attachments of “MAINS” AC utility 

line voltage, the “LOAD” of the cabinet traffic equipment, and the “GEN” generator attachment to the out-
side cabinet generator connector. Max torque of 7.0 lbs-in.

RELAY CONNECTOR: 

 OnShore Tech OSTTJ® 7 pin terminal blocks allow for external alarm reporting to a 

conflict monitor for both the MAINS and GEN AC power through dedicated dry contacts relays. Each re-
lay has a set of 2 pins. 

NOTE:

 The first set of pins is marked “AUX” and are place holders for UPS’ utilizing a 

48VDC control wires. Max torque of 5.0 lbs-in.

DUPLEX OUTLET:  

Provides 120VAC/60Hz power up to

 6.0 Amps

 for additional equipment to be attached.

 

Fig. 3-1 SATS Front Panel Detail

MAINS/LOAD/GEN 

CONNECTORS

DEDICATED DRY 

CONTACT RELAYS

6.0A DUPLEX  

OUTLET

UPS POWER  

HARNESS

BYPASS SWITCH  

AND UPS INPUT CIRCUIT 

BREAKER

Summary of Contents for 010-505-10

Page 1: ... Multilink Inc 580 Ternes Ln Elyria OH 44035 440 366 6966 www gomultilink com Installation and Operation Manual Safety Automatic Transfer Switch Documented Power Supply Models MODEL PART NUMBER INPUTS OPTIONS Safety Automatic Transfer Switch 010 505 10 120 VAC 60Hz Mates with EDP Series Only Safety Automatic Transfer Switch 010 505 20 120 VAC 60Hz Universal with Line Interactive UPS ...

Page 2: ...oduction 6 Safety Automatic Transfer Switch Overview of Operation 6 Features 6 Unpacking Inspection 6 Missing or Damaged Items 7 Original Shipping Container 7 Section 3 Front Panel Controls Connections 8 Controls 8 Connections 8 Section 4 Installation and Setup 9 Preparation 9 Grounding 9 Placement in the Enclosure 10 Wiring 11 Section 5 Startup Operation 13 Operating Modes 13 Section 6 Shutdown 1...

Page 3: ...TISSEMENT et ATTENTION DANGER The statement following the DANGER heading alerts the equipment user of a potentially life or health threatening situation unless precautions are taken against it Admonishments of this nature usually entail the hazards of electrical shock or those encountered that may result in physical injury La déclaration sous la rubrique DANGER avertit l utilisateur de l équipemen...

Page 4: ...ator is in use disconnect the generator from its outside cabinet generator con nector to complete shutdown of power to the load 3 If using the SATS with a Multilink EDP series UPS turn off the AC circuit breaker and discon nect the battery harness from the front of the UPS The EDP series accepts multiple sources of power and all must be removed to safety shut down the SATS 4 If using the SATS with...

Page 5: ...ty Issues The enclosure and the SATS must be installed by qualified technicians or installers only using appropriate mounting hardware in accordance with local codes and construction practices The SATS must be installed within a grounded NEMA rated metal enclosure suitable for accommodating DOT ITS SATS Additionally the enclosure must afford adequate ventilation for the SATS such that a minimum fr...

Page 6: ...r the load Normal operation will delay the use of generator power for 30 seconds after AC utility line and UPS power loss to allow for AC generator initialization and startup This allows the output voltage of the generator to stabilize before use The SATS comes in two models one which mates specifically to Multilink s EDP Double Conversion UPS and another universal model which mates to Line Inter ...

Page 7: ...ey ing your equipment Your Multilink representative will be able to assist with immediate equipment needs if necessary Original Shipping Container When returning a unit for service use its original shipping container and all original packing ma terials Items damaged as a result of improper packaging will not be covered under provisions of warranty service SAVE THESE INSTRUCTIONS This manual contai...

Page 8: ... without discon necting power to the load Connections POWER HARNESS The SATS contains a UPS power harness to connect either the EDP double conversion UPS or a Line Interactive UPS to the SATS This harness is model dependent with the EDP series containing four labeled wires and the Line Interactive model containing six labeled wires MAINS LOAD GEN 3 WECO 324 HDS screw type terminals provide the att...

Page 9: ...here used the disconnect switch must be installed in compliance with all national state and local codes as required For outdoor installations the AC utility conductors connected to the cabinet service entrance de vice shall be physically protected through an appropriate restraining device and conduit consistent with local codes and practices Permission to mount the SATS enclosure at any site shall...

Page 10: ...trance box must be bonded to the metal enclosure that houses the SATS Additionally the ground bar within the service entrance box should be bonded to the metal enclosures however this requirement may be subject to local codes and practices 4 The grounding wire connected between the SATS enclosure and the earth ground rod should be no smaller in area than 13 mm 6 AWG copper Both ends of the ground ...

Page 11: ... the National Electrical code ANSI NFPA 70 and the Canadian Electrical Code Part 1 C22 1 1 Operate the AC line circuit breaker in the service entrance box to the OFF position If the SATS is located at a head end or other customer premise site ensure that the branch circuit breaker chosen to protect the AC receptacle for the SATS is operated to the OFF position 2 Operate the UPS Input circuit break...

Page 12: ...AUX are intended for use with UPS systems that have external control wires to operate that system s respective transfer switch These two posi tions are to be used to safely secure those wires The control wires will not be used by the SATS 2 Positions 3 and 4 are used to report the presence of AC utility line power When AC utility line volt age is present the dry relay contacts of these 2 positions...

Page 13: ...priate AC line power The load is now being powered from AC utility line voltage NOTE This voltage is not regulated 5 If an UPS is in use operate the UPS Input circuit breaker on the SATS to the ON position and then operate the UPS respective input circuit breaker in the ON position After its initial startup the UPS will automatically begin to power the load with regulated voltage For Maintenance o...

Page 14: ... 1 If the SATS is currently in operation the SATS must be removed prior to selecting this alternative mode Do not attempt this procedure if the SATS is currently in use If the SATS in not yet in use jump to step 4 2 Operate the UPS DC circuit breaker to the OFF position or disconnect the battery harness from the UPS 3 Operate the AC circuit breaker on the UPS to the OFF position 4 Operate the UPS ...

Page 15: ...put circuit breaker on the SATS to the OFF position 4 If a generator is in use disconnect the generator from the outside cabinet generator connector Replacement Parts Section 7 Replacement Parts If parts become damaged or lost during operation replacement parts are available from Multilink 535 037 10 7 position terminal block plug 540 020 10 2 position jumper 025sq post for JMP P JMP G and JMP M 8...

Page 16: ...t voltage to load Verify wiring is correct to all SATS terminal strips Tighten contacts Verify the upstream AC utility line circuit breaker to CLOSED Verify the UPS Input circuit breaker is closed and voltage is available at the input of the UPS Verify the UPS is operating in Line mode otherwise inspect UPS for output alarms or faults Verify AC utility line voltage is present If no audible relay c...

Page 17: ...lation Rated Voltage 5 15 with Generator Current Capacity 16 67A 120VAC Rated Frequency 60Hz Voltage Waveform Sine Wave Regulated by UPS when used Transient Voltage Variation Rapid Load Change Rated Voltage 5 0 100 at transient or output switch Power Outage Recovery At rated output Rapid Input Voltage Charge 15 variation Transfer Time 5 Cycles or less Typically 5 10ms when using Bypass switch in e...

Page 18: ...6 Fax 1 440 366 6802 Email engsupport gomultilink com Tel 1 440 366 6966 Fax 1 440 366 6802 Email engsupport gomultilink com Tel 1 440 366 6966 Mobile 1 440 366 6802 Email lasupport gomultilink com Europe Middle East Africa Latin South America Visit gomultilink com for new product releases Multilink Inc 580 Ternes Ln Elyria OH 44035 Tel 440 366 6966 Fax 440 366 6802 Scan QR for website facebook co...

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