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     Multi-Wave PE653-PE953 Installation Guide

Copyright © 2010 Intermatic, Inc.

240V 1-speed pump + 240V 240V booster pump + 240V 

ac heater

Figure 3-11

Make sure that voltage selector switch is in 240V 

position before applying power to Terminals 1 & 2

240 VAC 

Blower

# 2 Button

240 VAC 

Booster

# 3 Button

NEUTRAL BUS

2- pole 

Breaker 

2- pole 

Breakers

Select Breaker to match wire size 

and load requirement.  Observe  

maximum control circuit capacity.

240 VAC

1-Speed 

Pump

L1

L2

# 1 Button

1

2

3

4

5

6

7

8

9

RECEIVER

POWER

SUPPLY

120V

240V

1

2

3

4

5

Heater Enable Circuit 

(24 VAC Typical) MUST 

connect to Terminals 8 & 9 

on PE653 and to Fireman’s 

Switch on the Heater

NOTE:

Refer to Heater manufacturer’s 

installation instructions for 

Heater installation and setup

NOTE:

Low Voltage 

Divider provided 

must be installed 

for Heater circuit.

NOTE:

Wires must exit 

through separate 

opening from line 

voltage wires. Use 

shutter bushing 

provided.

HEATER

# 5 Button

NOTE:

The combined load on Terminals 6 & 7 

must NOT exceed 15 amps Resistive. 

Actuator model 

P4243ME 

must be installed in a separate enclosure. 

Intermatic model 

2T2485GA 

is recommended.  Refer to  Actuator 

installation instructions for additional wiring instructions.

240 VAC 

Actuator Control

240 VAC Actuator Power 

BLK

BLK/WHT

BLK/WHT

RED

# 4 Button

RELAY 1

VALVES

RELAY 2

Summary of Contents for PE653RC

Page 1: ...Installation and User Guide PE653RC Pool Spa Control System...

Page 2: ...f drowning WARNING To Reduce the Risk of Injury The water in a spa should never exceed 104 F 40 C Water temperatures between 100 F 38 C and 104 F 40 C are considered safe for a healthy adult Lower wat...

Page 3: ...o not permit any electric appliance such as a light telephone radio or television within 5 feet 1 5m of a spa or hot tub The use of alcohol drugs or medication can greatly increase the risk of fatal h...

Page 4: ...eed Pump 17 1 Speed Pumps 18 120V 1 speed pump 18 120V 1 speed pump any four 120 VAC auxiliary equipment 19 120V 1 speed pump 120 VAC blower or lights 120V booster pump 120V actuator heater 20 120V 1...

Page 5: ...p 44 Calibrating Pool Spa and Air Temperature Settings 44 Configuring for a Booster Cleaner Pump 45 Configuring the Fireman Switch Time Interval 46 Setting the Time of Day 47 Setting Up Schedules 47 C...

Page 6: ...63 Including the PE653 Receiver onto a non Multi Wave remote controller 63 Adding Z Wave Devices to Scenes for Everyday Control 64 Renaming a Scene 65 Removing Z Wave Devices from Scenes 66 Removing Z...

Page 7: ...______________________________________________________________________ ________________________________________________________________________________________________ ________________________________...

Page 8: ...titive with any other system available The standard configuration for the Multi Wave PE653RC Pool Spa Wireless Control System configuration is shown in Figure 1 1 You can order individual components f...

Page 9: ...provide reliable control of 2 way and 3 way diverter valves for pool spa combinations and water features The water flow can be altered for specific applications through the adjustable cam which rotat...

Page 10: ...onnection circuit and push button control for each load with indicator lights on the face of the switch In addition the unit has connections for a hard wired or wireless remote and a master switch con...

Page 11: ...share a single filter pump filter and heater If you are installing a pool only or spa only these diagrams will not apply For Pool and Spa Combo Installations For Booster Pump Pool Cleaner Installation...

Page 12: ...e PE653 PE953 Installation Guide Copyright 2010 Intermatic Inc For Non Booster Pump Pool Cleaner Installations Pool Spa Filter Check Valve Spa Make up Filter Pump Intake Return Return Intake Heater En...

Page 13: ...ubs that comply with the requirements of UL 514B Conduit Tubing and Cable Fittings must be used Ratings Controller Power In 120 240VAC 50 60Hz 5W MAX Contact Ratings Load 1 120 240 VAC 20A Resistive 1...

Page 14: ...ed motor Terminal 5 is the input supply for both terminals 6 7 This terminal is rated at 15 A maximum Terminal 8 is the input supply for terminal 9 The load is rated at 15 A maximum Terminals 8 9 can...

Page 15: ...nd local electrical and safety 5 codes If a low voltage circuit or a heater control circuit is to be used remove the low voltage 6 knockout from the PE653 enclosure Install electrical conduit as requi...

Page 16: ...40V Booster Pump 240V Actuator Heater Figure 3 11 240V 1 Speed pump 120V Lights 120V Blower 240V Actuator Heater Figure 3 12 Two Speed Pumps 240V 2 Speed Pump Figure 3 13 240V 2 Speed pump any 3 240 V...

Page 17: ...ontrol circuit capacity 240 VAC Variable Speed Pump 240 VAC Pump Make sure that voltage selector switch is in 240V position before applying power to Terminals 1 2 NOTE The cable is Polarity Sensitive...

Page 18: ...US Single pole Breaker Select Breaker to match wire size and load requirement Observe maximum control circuit capacity 120 VAC 1 Speed Pump HOT NEUTRAL 1 Button 1 2 3 4 5 6 7 8 9 RECEIVER POWER SUPPLY...

Page 19: ...nd load requirement Observe maximum control circuit capacity 120 VAC 1 Speed Pump HOT NEUTRAL 1 Button 1 2 3 4 5 6 7 8 9 RECEIVER POWER SUPPLY 120V 240V 1 2 3 4 5 120 VAC Aux 120 VAC Aux 120 VAC Aux 1...

Page 20: ...tructions for additional wiring instructions NOTE Refer to Heater manufacturer s installation instructions for Heater installation and setup NOTE Low Voltage Divider provided must be installed for Hea...

Page 21: ...ons for additional wiring instructions NOTE Refer to Heater manufacturer s installation instructions for Heater installation and setup NOTE Low Voltage Divider provided must be installed for Heater ci...

Page 22: ...EUTRAL BUS 2 pole Breaker Select Breaker to match wire size and load requirement Observe maximum control circuit capacity 240 VAC 1 Speed Pump L1 L2 1 Button 1 2 3 4 5 6 7 8 9 RECEIVER POWER SUPPLY 12...

Page 23: ...e and load requirement Observe maximum control circuit capacity 240 VAC 1 Speed Pump L1 L2 1 Button 1 2 3 4 5 6 7 8 9 RECEIVER POWER SUPPLY 120V 240V 1 2 3 4 5 240 VAC 240 VAC 240 VAC 240 VAC Aux Aux...

Page 24: ...ble Circuit 24 VAC Typical MUST connect to Terminals 8 9 on PE653 and to Fireman s Switch on the Heater NOTE Refer to Heater manufacturer s installation instructions for Heater installation and setup...

Page 25: ...ion instructions for Heater installation and setup NOTE Low Voltage Divider provided must be installed for Heater circuit NOTE Wires must exit through separate opening from line voltage wires Use shut...

Page 26: ...3 4 5 6 7 8 9 RECEIVER POWER SUPPLY 120V 240V 1 2 3 4 5 LOW 2 pole Breaker Select Breaker to match wire size and load requirement Observe maximum control circuit capacity 240 VAC 2 Speed Pump HIGH CO...

Page 27: ...OW 2 pole Breaker 2 pole Breakers Select Breaker to match wire size and load requirement Observe maximum control circuit capacity 240 VAC 2 Speed Pump HIGH COMMON 1 Button 2 Button Make sure that volt...

Page 28: ...ole Breaker 1 pole Breakers 15 A Max Select Breaker to match wire size and load requirement Observe maximum control circuit capacity 240 VAC 2 Speed Pump HIGH COMMON 1 Button 2 Button Make sure that v...

Page 29: ...c model 2T2485GA is recommended Refer to Actuator installation instructions for additional wiring instructions NOTE Refer to Heater manufacturer s installation instructions for Heater installation and...

Page 30: ...als 8 9 on PE653 and to Fireman s Switch on the Heater NOTE Refer to Heater manufacturer s installation instructions for Heater installation and setup NOTE Low Voltage Divider provided must be install...

Page 31: ...odel 2T2485GA is recommended Refer to Actuator installation instructions for additional wiring instructions NOTE Refer to Heater manufacturer s installation instructions for Heater installation and se...

Page 32: ...inals 8 9 on PE653 and to Fireman s Switch on the Heater NOTE Refer to Heater manufacturer s installation instructions for Heater installation and setup NOTE Low Voltage Divider provided must be insta...

Page 33: ...nals 8 9 on PE653 and to Fireman s Switch on the Heater NOTE Refer to Heater manufacturer s installation instructions for Heater installation and setup NOTE Low Voltage Divider provided must be instal...

Page 34: ...minals 8 9 on PE653 and to Fireman s Switch on the Heater NOTE Refer to Heater manufacturer s installation instructions for Heater installation and setup NOTE Low Voltage Divider provided must be inst...

Page 35: ...hown in Figure 3 22 Freeze Air Temperature Sensor The Multi Wave Control System uses an optional Freeze Air Temperature Sensor 178PA28A for measuring air temperature and implementing the Freeze Protec...

Page 36: ...the PE653RC system The P4243ME is prompted to position the 24 volt motorized actuators when the P S Pool Spa button is pushed on the PE953 Hand Held Transmitter Figure 3 24 120 VAC Power Hot or L1 Bl...

Page 37: ...e actuators as follows 7 Make sure that circuit number 4 is OFF Green Load ON indicator is OFF This indicates a that the switch is in POOL mode If either of the Actuators is positioned backwards flip...

Page 38: ...in the PE653 see Figure 3 27 Connection for Hayward Heaters rs Connect two 14 gauge wires designed for use in hot 1 environments to terminals 8 and 9 in the PE653 Route the wires through the low volt...

Page 39: ...0 Connect the wires from terminals 8 and 9 to the two 6 black wires on the heater see Figure 3 31 Do not disconnect high limit or pressure switches 7 Turn the heater toggle switch on and the heater 8...

Page 40: ...s in place 3 Remove heater service door 4 Locate the DDTC circuit board Refer to the 5 manufacturer s instructions for location Connect the wire lead from PR653 terminal 8 to the 6 COM terminal on the...

Page 41: ...30 seconds the screen automatically returns to a default screen To continue programming start over Deleting Any Existing Programming This procedure deletes any existing network and configuration progr...

Page 42: ...the words PLEASE WAIT followed by SUCCESSFUL as shown Any pre existing network or configuration programming in the Hand Held Controller is now deleted To Reset the PE653 Receiving Device Press and re...

Page 43: ...leep When all programming is deleted the Hand Held automatically displays the LEARN MODE screen as shown If the screen is not displaying LEARN MODE press and hold the P S and ENTER buttons at the same...

Page 44: ...returns to the programming screen Press the 5 ENTER button again to return to the Main screen Calibrating Pool Spa and Air Temperature Settings If there is a discrepancy between temperatures shown on...

Page 45: ...If necessary press and release any button on the Hand Held 1 Controller to wake it from sleep If the screen is not displaying LEARN MODE press and hold the P S and ENTER buttons at the same time to pu...

Page 46: ...using the Hand Held Controller If necessary press and release any button on the Hand Held 1 Controller to wake it from sleep If the screen is not displaying LEARN MODE press and hold the P S and ENTE...

Page 47: ...PE653 or VARSPD INT screen Press and hold the 3 P S button The PE653 screen adds the words SET TIME beneath the time display while the VARSPD INT screen highlights the time as shown Release the P S bu...

Page 48: ...n Press the 4 UP or DOWN arrow button to change from DISABLED to the temperature you want the valid selectable range is from 34 F to 44 F then press the ENTER button The screen displays the word SUCCE...

Page 49: ...s shown Press and hold the 3 P S button first then press and hold the ENTER button within 2 seconds The LEARN MODE screen is displayed NOTE If you don t press and hold the ENTER button within 2 second...

Page 50: ...ations in the area of operation where communications problems occur typically when a structure blocks the line of sight between the Hand Held Controller and the Receiving Device use a length of Cat 5...

Page 51: ...t to apply to the Hand Held Controller Labeling for the PE653 Screen If you set the PE653 screen as the primary screen the five buttons on the Hand Held Controller are usually configured as follows Bu...

Page 52: ...ARN MODE screen is displayed as shown at the right Press the 2 DOWN arrow button until you see the CONTROL OPTION screen as shown Press and release the 3 1 function button to select PRIMARY SCREEN SEL...

Page 53: ...ects water either to the pool or the spa To use the Hand Held Controller to control this valve Press and release any button on the Hand Held Controller to wake 1 it from sleep The screen display shoul...

Page 54: ...pump from the VARSPD INT screen Naming the Speeds To prevent confusion for the owner you should enter names for the specific speeds that you have assigned to specific functions For example the cleaner...

Page 55: ...using the Hand Held Controller Note If controlling Z Wave devices is your primary use for the controller you might want to apply labels that define the scenes controlled by the five buttons If necessa...

Page 56: ...353ME that is installed on the left side of the Receiving Device Buttons 4 and 5 control Relay 1 and Relay 2 on the Valve Pump Switch Control P4243ME that is installed on the right side of the Receivi...

Page 57: ...rvice purposes the five circuits and or the pool spa actuators can be operated manually at the PE653 Receiving Device Simply press any of the circuit buttons on the PE653 Receiving Device to toggle be...

Page 58: ...the status of a Hand Held from the VER version code at the top right corner of the display on the programming screens the letter P PRIMARY the letter S SECONDARY The PRIMARY control must be used to in...

Page 59: ...ttons to return to the LEARN MODE screen You will notice the screen display will have the following differences The letter S will show at the top right corner of the screen following the version numbe...

Page 60: ...e CNTRL OPTION screen On the PRIMARY Hand Held press and release the 3 3 button to select CONTROLLER SHIFT Once the button is pressed on the controller it displays PRESS BUTTON ON DEVICE TO INCLUDE IN...

Page 61: ...isplaying LEARN MODE press and hold the P S and ENTER buttons at the same time to put the device into programming mode Press the 3 2 button on the PE953 to display the CNTRL COPY screen Press the 4 2...

Page 62: ...ress and hold the P S and ENTER buttons at the same time to put the device into programming mode You are in programming mode when the LEARN MODE screen is displayed as shown at the right Press and rel...

Page 63: ...ing the word FAILURE at the bottom of the screen carefully repeat the procedure If the problem persists contact Intermatic Customer Service Repeat this procedure for all other Z Wave home control devi...

Page 64: ...ough 5 for the scene you want the device added to The screen displays PRESS BUTTON ON DEVICE TO INCLUDE as shown Scene 4 is used as an example Press the button on the Z Wave device for including the d...

Page 65: ...een as shown Press the number button for the scene you want to rename The 4 screen shifts to show just that scene name and highlights the first letter of the name Use the 5 UP or DOWN arrow buttons to...

Page 66: ...by SUCCESSFUL The device is now removed from the scene Press the 4 ENTER button if you wish to return to the Main screen Removing Z Wave Devices from a Network If a Z Wave device from one network is b...

Page 67: ...ODE press and hold the P S and ENTER buttons at the same time to put the device into programming mode You are in programming mode when the LEARN MODE screen is displayed as shown at the right Press th...

Page 68: ...el to the desired brightness at this time Press button 8 1 as instructed The screen adds the word SUCCESSFUL The device is now included in the association An association now exists between the associa...

Page 69: ...to the manufacturer s instructions The screen adds the words PRESS THE BUTTON ON THE DEVICE TO BE REMOVED FROM THE ASSOCIATION Press the button on the Z Wave device the same button used for 6 includin...

Page 70: ...t the device into programming mode You are in programming mode when the LEARN MODE screen is displayed as shown at the right Press and release the 2 3 function button to select INCLUDE DEVICE The scre...

Page 71: ...activates the Motorized Valve Actuators if installed Verify that the Heater is responding to commands from the PE953 Hand Held Controller What to do If it doesn t work Reference Procedure Verify that...

Page 72: ...ON indicator for Circuit 2 is ON 4 Press the ON switch for Circuit 3 5 Verify that the Load ON indicator for Circuit 3 is ON 6 Press the ON switch for Circuit 4 7 Verify that the Load ON indicator fo...

Page 73: ...Reference Procedure Verify that the POOL SPA switch on the PE953 Hand Held Controller activates the Motorized Valve Actuators if installed Verify that the PE953 Hand Held Controller is configured for...

Page 74: ...degrees 3 5 higher than the current reading Refer to Setting Pool and Spa Temperatures starting on page 54 of this manual Turn the pump ON 4 Verify that the thermostat in the heater is set for high o...

Page 75: ...OFF but gets very hot after the pump turns OFF Water or moisture is visible inside the screen of the Hand Held Controller The Hand Held Controller appears to be LOCKED UP The PE653 Device appears to...

Page 76: ...st return to the second pole on the breaker for 240 VAC to be present Verify that terminal 3 on the PE653 is connected to the 5 HIGH speed terminal at the pump Verify that terminal 4 on the PE653 is c...

Page 77: ...ump is sized correctly Problem What to do Reference Procedure The heater will not turn ON Go to the Checking Out and Verifying section above Press any release any button on the Hand held 1 Controller...

Page 78: ...nna Section is completely seated on 3 the PE653 housing Refer to the 4 Testing Z Wave Reception section starting on page 50 Problem What to do Reference Procedure Water or moisture is visible inside t...

Page 79: ...edure The PE653 Device appears to be LOCKED UP Power down the PE653 device to reset Turn OFF the AC power to the PE653 by turning OFF 1 the breaker that feeds terminals 1 2 on the device Turn the AC p...

Page 80: ...ld remote controller or it can be software NOTE In the Intermatic Pool Spa system only the Primary Controller can be used to add or remove devices from a network Repeater A device through which a sign...

Page 81: ...is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the...

Page 82: ...LIMITATIONS ON THE DURATION OF AN IMPLIED WARRANTY SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU This warranty service is available by either a returning the product to the dealer from whom the unit wa...

Page 83: ...Intermatic Inc 7777 Winn Road Spring Grove Illinois 60081 9698 www intermatic com Intermatic Customer Service 815 675 7000 8 a m through 4 30 p m CT Monday through Friday 2010 Intermatic Inc 158 00973...

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