MTS Systems Temposonics MH Series Installation Manual Download Page 13 | Manualshive

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Temposonics

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MH Series

Installation Manual

4.4. Handling connecting cables during mounting

When mounting, take the connecting cables through the cylinder wall carefully.

Avoid tensile stress acting on the connecting cable.

Never expose the connecting cable to tensile stress and protect it against sharp edges, which might damage the insulation of the connecting
cables!

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Summary of Contents for Temposonics MH Series

Page 1: ...ings contained in this document are for reference only Please visit www mtssensor com for the actual support documentation related to your selected model Observe the propietary notice according to ISO 16016 Unless explicitly permitted distribution and reproduction of this document as well as utilization and communication of its contents are prohibited Violations are subject to indemnity All rights...

Page 2: ...ders with installed sensors 5 1 1 Sensors with Temposonics M12 connector system 5 1 2 Sensors with connecting cable 5 1 3 Sensors with third party connectors 5 2 Painting of cylinders 5 2 1 Electrostatic painting 5 2 2 Cylinders with integrated sensors and Temposonics M12 connector system 5 2 3 Cylinders with integrated sensors and connecting cables or third party connectors 6 Transport intermedia...

Page 3: ...bility it is indispensable to observe the following information Protect the sensor against mechanical damage during installation and operation Don t open or dismantle the sensor Connect the sensor carefully and make sure that the polarity of connections the operating voltage as well as the shape and duration of control pulses are correct Use only approved power supply units Observing the permissib...

Page 4: ...sely and compiled into standard electronic output signals Simple Mechanics The extremely robust sensor consists of the following main parts The innovative connector system which is easy to install in a few seconds any soldering or crimping needless dust and waterproof up to IP69K The flange housing with built in electronics and signal converter The position magnet as only moving part which is asse...

Page 5: ...pe B Ø cylinder D Ø min H Depth d Ø min h Depth MS 32 mm 28H7 screwed 28G7 welded 26 8 mm 0 2 23 5 mm 25 mm MH 52 mm 48H8 screwed 48G7 welded 21 2 mm 0 2 32 5 mm 40 mm 18 mm cable 15 mm core MT 52 mm 48H8 screwed 48G7 welded 39 9 mm 0 2 37 mm 22 mm Installation housing Installation space D d H h B Surface Ra 0 8 mm ...

Page 6: ...arance of 3 mm depth S D 3 mm Ø Pressure pipe Ø Piston rod MS 7 mm 10 mm MH 10 mm 7 mm 13 5 mm 10 mm MT 10 mm 13 5 mm 3 4 CAD data download CAD models of all Temposonics MH MS and MT sensor models are available for download in many commonly used data formats on the MTS website www mtssensor com Go to our website select Europe Support Login Send a password request and you will be granted access to ...

Page 7: ...ng the magnet by means of a spring washer and a retainer If these parts are of non magnetic stainless steel the second distance washer is not required see section 3 5 2 3 5 1 Magnet with 2 distant washers 3 5 2 Magnet with 1 distant washer S M S W C Ø d magnetic steel POM PU Aluminium magnetic steel S M S W C Ø d magnetic steel POM PU Aluminium non magnetic stainless steel ...

Page 8: ...13 5 14 OD 24 5 25 4 ID 13 5 14 4 x M4 1 Nm C Circlip DIN 472 18 x 1 25 x 1 4 x M4 1 Nm 3 6 Safety screw to DIN 913 For MH and MT sensors an M5x10 set screw to DIN 913 with flat point should be used This safety screw is only required for blocking the sensor housing in axial direction and needs to butt only against the groove i e the screw may be tightened only with a max torque of 0 5 Nm to preven...

Page 9: ... pipe is provided with a threaded port at the end For assembling and fixing the pressure pipe use corresponding srews The maximum tightening torque for screws is 2 5 Nm the screw property class must be taken into account Spacing washers should be of non magnetic sliding material e g polyamide and dimensioned so that the inside diameter is smaller than the one of the position magnet A smaller insid...

Page 10: ...kup ring have been fitted at the factory as shown in the figure 4 2 Load bearing geometries of sensor housings Only the surfaces marked in green may be loaded when mounting the sensor in the cylinder Surfaces marked in red must not be subjected to any forces or even hammer strokes Backup ring O ring Oil pressure ...

Page 11: ...g in the cylinder Lubricate O ring and backup ring before mounting in the cylinder Push the sensor into the seat carefully Make sure that conductors or cables are not under strain Use an individually prepared bush e g polyamide to press the sensor into the seat ...

Page 12: ...nics MH Series Installation Manual If necessary use only a rubber mallet to hammer the sensor in position carefully Never use a steel hammer Don t subject the sensor and the tools to hard strokes during installation ...

Page 13: ...g mounting When mounting take the connecting cables through the cylinder wall carefully Avoid tensile stress acting on the connecting cable Never expose the connecting cable to tensile stress and protect it against sharp edges which might damage the insulation of the connecting cables ...

Page 14: ...ese plugs are also protected to IP68 or IP69K because this protection class can only be ensured if suitable mating plugs are used Dimensions see Annex 4 6 Mounting in the cylinder Introduce the contact carrier black plastic part through the cylinder wall carefully Make sure to keep the conductors away from sharp or pointed edges Insert the contact carrier into the flange plate and click it in posi...

Page 15: ... mating plugs Recommended cylinder head screws Recommended M4 cylinder head screws with pan head max diameter 7mm Hexagon socket head cap screw to DIN 912 Hexalobular socket cylinder head screw to ISO 14580 Slotted screw to DIN 84 Comparable cross head screw Comparable thread forming screws Screws should be inserted using resolvable safety adhesive Alternatively mounting can be done using a round ...

Page 16: ...ure protection against ESD is provided i e workplaces and personnel must be protected against electrostatic charging Cable glands should be protected against damage by surrounding steel profiles e g U steel 4 7 2 Mounting sensors with single conductor and third party connector When mounting third party connectors on sensors with single conductors the following information should be taken into acco...

Page 17: ...ct of moisture high pressures and tempera tures Normally cable entry glands meet the requirements of IP 67 however they are not pressure tight For this reason they must be protected against moisture as well in order to prevent moisture from accumulating in the connecting compartment of the cylinder MTS connecting cables are made of PUR and relatively resistant against a large variety of chemicals ...

Page 18: ... measures during electrostatic painting Attach the cylinder to the painting frame by the foot side of the cylinder rather than by the piston rod The reason is that the integrated sealing and slide rings can cause electric isolation between the piston rod and the cylinder sensor housing i e low impedance connection between the paint ing equipment ground and the sensor housing is not ensured Clean t...

Page 19: ...12x1 thread The cap must be screwed up to the connector flange plate Make sure that no paint particles contaminate the thread or the contact pins The thread of the protective cap must be clean and free from paint particles and other substances at all times The metal protective cap must be tightened only so that it is hand tight max 5 Nm Paint particles on the cap outside are uncritical Drawing exa...

Page 20: ...oltage over the sensor protective circuitry against ground can damage these components and cause sensor failure Welding After installation of the cylinders in machines welding work on adjacent components may be necessary If the grounding tong is applied too closely to or even directly on the cylinder welding currents can be transmitted to the sensor via the cylinder which can cause melting of the ...

Page 21: ...ctrostatic discharge during dry painting see also chapter 7 1 To avoid electrostatic discharge workplaces and persons working with or on electronic components must be earthed Suitable protective measures are Persons wear ribbons connected to the grounding point by means of spiral cable around their wrist Please contact us if you need information on suppliers for suitable protective equipment Work ...

Page 22: ...c n c signal PIN 3 GND GND GND PIN 4 signal signal n c 3 3 4 4 5 5 6 6 A B C D Benenn Product Li Maßstab Schutzvermerk gemäß Proprietary data DIN ISO 16016 beachten MTS Sensor Technologie c Remove burrs and sharp edges Do not scale print Machined surface finish min Ra3 2μm Free of oil and grease D E F R J01 S01 3FD 240 S A released for REVISION REV ECO No Descri Dimensions are typical without tole...

Page 23: ...uction HKoschnik 25 04 2012 REVISIONSVERLAUF REV ECO No Description by Date Dimensions are typical without tolerances N F S Issue Abbr Value Pressure pipe d 10 mm pn 350 bar 7 mm pn 300 bar Electrical stroke s 50 to 2500 mm Wire length w 60 to 250 mm Damping D 36 mm 63 mm Null N 30 mm Full scale F S depends on electrical stroke s R 2 br gr wh 21 2 0 2 0 w D d 30 23 2 x 8 2 30Ø 48 f7 Ø 11 5 0 2 24Ø...

Page 24: ...duction HKoschnik 25 04 2012 REVISIONSVERLAUF REV ECO No Description by Date Dimensions are typical without tolerances N F S Issue Abbr Value Pressure pipe d 10 mm pn 350 bar 7 mm pn 300 bar Electrical stroke s 50 to 2500 mm Wire length w 60 to 250 mm Damping D 36 mm 63 mm Null N 30 mm Full scale F S depends on electrical stroke s 30 11 5 0 0 2 23 2 x 8 2 30 w D 5 R 2 21 0 2 0 30Ø 48 f7 Ø d 24 0 2...

Page 25: ...H Sensor with cable till 03 2011 901501 Pressure Pipe d 10 mm pn 350 bar 7 mm pn 300 bar Damping D 36 mm 1200 mm 63 mm 2500 mm Stroke range s 50 2500 mm Wire length w 300 mm 5000 mm Null zone N 30 mm Wire assignment BN VDC WH GND GN Signal F S Full stroke All dimensions in mm ...

Page 26: ...3 GND GND GND PIN 4 Signal Signal n c PIN assignment Analog 4 pin E G H PIN 1 n c vdc vdc PIN 2 vdc n c signal PIN 3 GND GND GND PIN 4 signal signal n c Issue Ab Value Pressure pipe d 7 mm pn 300 bar Electrical stroke s 50 to 2500 mm Wire length w 60 to 250 mm Damping D 36 mm stroke up to 1200 mm 63 mm all strokes up to 2500 mm Null N 22 mm Full scale F S depends on electrical stroke 22 S D N F S ...

Page 27: ...o 1200 mm 63 mm all strokes up to 2500 mm Null N 22 mm Full scale F S depends on electrical stroke WIRE ASSIGNMENT BR VDC WH GND GR SIGNAL YL n c 4 WIRE X 0 25mm 24 AWG Ød 22 S D N F S 11 Ø 15 Ø 23 Ø 28 f7 Ø 6 26 8 7 5 38 7 W Pressure Pipe d 7 mm pn 300 bar Damping D 36 mm 1200 mm 63 mm 2500 mm Stroke range s 50 2500 mm Wire length w 60 mm 250 mm Null zone N 22 mm Wire assignment BN VDC WH GND GN ...

Page 28: ...500 mm Null N 22 mm Full scale F S depends on electrical stroke 22 S D 26 8 6 7 5 38 6 11 Ø 13 1 Ø 23 Ø 28 f7 5 1 Ø WIRE ASSIGNMENT WH GND BR VDC GR SIGNAL 3 WIRE X 0 34mm 2 24 AWG W Pressure Pipe d 7 mm pn 300 bar Damping D 36 mm 1200 mm 63 mm 2500 mm Stroke range s 50 2500 mm Wire length w 300 mm 5000 mm Null zone N 22 mm Wire assignment BN VDC WH GND GN Signal 3 Wire x 0 34 mm 2 24 AWG Model no...

Page 29: ...mm Full scale F S depends on electrical stroke d w 11 5 0 0 2 11 2 8 39 9 51 4 24Ø s D 30 36 5Ø 32Ø 48 f7 Ø PIN assignment Channel A 4pin G PIN 1 vdc PIN 2 n c PIN 3 GND PIN 4 signal PIN assignment Channel B 5pin S PIN 1 vdc PIN 2 signal PIN 3 GND PIN 4 n c PIN 5 n c 3 2 1 4 5 3 2 1 4 Channel B Channel A MT M12 Conn MT C s M N w R 3 A21 2 2 3 3 4 4 5 5 6 6 A B C D Benennung Title Format Z Product ...

Page 30: ...e d 10 mm pn 350 bar 7 mm pn 300 bar Damping D 36 mm 1200 mm 63 mm 2500 mm Stroke range s 50 2500 mm Wire length w 60 mm 250 mm Null zone N 30 mm Model no MT C s R M N w A 3 A21 V21 V22 F S Full stroke All dimensions in mm Wire assignment channel A BN VDC WH GND GN Signal Wire assignment channel B BN VDC WH GND GN Signal ...

Page 31: ...10 mm pn 350 bar 7 mm pn 300 bar Damping D 36 mm 1200 mm 63 mm 2500 mm Stroke range s 50 2500 mm Wire length w 300 mm 5000 mm Null zone N 30 mm Model no MT C s M T w 3 A21 R V21 V22 A F S Full stroke All dimensions in mm Wire assignment channel A BN VDC WH GND GN Signal Wire assignment channel B BN VDC WH GND GN Signal ...

Page 32: ...gnet part no 201542 2 OD 17 4 mm 25 4 mm 33 mm ID 13 5 mm 13 5 mm 13 5 mm H 8 mm 8 mm 8 mm Max contact pressure 40 N mm2 in axial direction Max contact pressure 40 N mm2 in axial direction Max contact pressure 40 N mm2 in axial direction Max M4 screw tightening torque max 1 Nm Max mechanical load due to e g locking or spring washers etc OD ID H OD ID H OD ID H ...

Page 33: ...I33 I Temposonics MH Series Installation Manual 7 5 Mounting sensors using Temposonics M12 connector system flange All dimensions in mm ...

Page 34: ...ns of turned parts made of M12 round material All dimensions in mm E E 5 1 12 5 0 0 2 Ø 12 M x1 Knurl DIN 82 RAA 0 8 14 0 2 Ø 20 0 2 Ø 4 0 2 10 3 0 3 0 1 3 0 0 2 0 55 X 45 Chamfer 0 3 X 45 Chamfer 0 5 X 45 Chamfer 0 5 X 45 Chamfer 12 0 2 Material Brass or copper ...

Page 35: ......

Page 36: ...on All other trademarks are the property of their respective owners Printed in Germany Copyright 2013 MTS Sensor Technologie GmbH Co KG Alterations reserved All rights reserved in all media No license of any intellectual property rights is granted The information is subject to change without notice and replaces all data sheets previously supplied The availability of components on the market is sub...

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