MTS Sensors Temposonics R-Series Ethernet/IP Operation Manual Download Page 9

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Temposonics

R-Series EtherNet/IP

Operation Manual

4.2 Styles and installation of R-Series RP

Temposonics

offers modular construction, flexible mounting configurations and easy installation. Position measurement is non-contact

via two versions of permanent magnets.
• A sliding magnet running in profile housing rails. Connection with the moving machine part is via a ball jointed arm for taking up axial forces.
• A floating magnet, mounted directly on the moving machine part, travels over the profile at a low distance. Its air-gap allows the correction
of small misalignments at installation.

4.2.1 Mounting distances

Active measuring range

The technical data of each sensor is checked as well as documented
and the active stroke length (useful electrical stroke) with its start
and end position is adjusted during final inspection and testing
(see Fig. 2).

NOTICE

On all sensors, the areas left and right of the active stroke length
are provided for mounting and damping of the measuring signal.
They should not be used for measurement, but the active stroke
length can be exceeded without problem.

Mechanical zero

To ensure that the entire measuring range can be used electrically,
the position magnet must be mounted mechanically as follows:

Multi-position measurement

The minimum distance between the magnets is 75 mm (3 in.).

Fig. 3: Temposonics

profile with magnet slider

Fig. 2: RP Style dimensional drawing

Fig. 4: Temposonics

profile with U-magnet

Fig. 5: Minimum distance for multi position measurement with magnet slider

Fig. 6: Temposonics

profile with U-magnet

Controlling design dimensions are always in metric unitsand measurements in ( ) are in inches

(0.47)

Start position

Magnet slider

U-magnet

Ring magnet

Reference edge of mounting

Start position

Reference edge of mounting

(1.1)

Measuring range

(2.6)

(1.1)

(2)

63.5/66*

(2.5/2.6)

*>5000 mm measuring range

(0.47)

Start position

Magnet slider

U-magnet

Ring magnet

Reference edge of mounting

Start position

Reference edge of mounting

(1.1)

Measuring range

(2.6)

(1.1)

(2)

63.5/66*

(2.5/2.6)

*>5000 mm measuring range

minimum 75 (3)

minimum 75 (3

61 (2.4)

(3.7)

105 (4.13)

not flexible

Reference edge of mounting

Stroke length

(2.4)

minimum 75 (3)

minimum 75 (3

61 (2.4)

(3.7)

105 (4.13)

not flexible

Reference edge of mounting

Stroke length

(2.4)

(0.55)

* Tol8 (0.31) / −5 (0.2) up to 7620 (300) stroke length

Tol15 (0.59) / −5 (0.2) > 7620 (300) stroke length

Tolerance of total length has no influence on the stroke length

(1.97)

(2.68)

35.6

(1.4)

(0.08)

Ø 5.5

Measuring range

25…5080

(1.77)

(0.47)

(2.6)

14.5

(0.57)

45.4 (1.79)

129

(5.07)

(1.1)

Measuring range

25…5080

(1…200)

(1.93)

(0.36)

Ø 5.5 (0.21)
M5 or #10

screw

128

35.6

9.5

O-ring

(2)

63.5/66*

(2.5/2.6)

Measuring range

25…7620

(1…300)

Measuring length

100…10060

(4…396)

Measuring length

100…10060

(4…396)

Total length*

133

(5.24)

Ø 10

(Ø 0.39)

(1.75)

(2)

(0.98)

*> 5000 mm

Stroke length

(3.7)

133

(5.24)

(1.8)

(3.7)

(1.77)

(1.93)

123

(4.84)

(0.28)

(2.4)

11.5

(0.45)

50 (1.97)

45 (1.77)

123 (4.84)

(0.71)

24.7

(0.97)

24.7

(0.97)

8.2

(0.32)

7.7

(0.3)

Ø 6.2

(Ø 0.24)

(1.93)

(1.61)

(1.77)

Null position

PUR-cable Ø 6 mm

bend radius > 24 mm

PUR-cable Ø 6 mm

bend radius > 24 mm

PUR-cable Ø 6 mm

bend radius > 24 mm

12.7

(0.5)

Null position

Stroke length

25…2540

(1…100)

Stroke length

25…5080

(1…200)

63.5 / 66*

(2.5/2.6)

* > 4500 mm

Stroke length

21.4

(0.84)

36.5

(1.44)

32 (1.26)

(1.26)

Ø 26.9

(Ø 1.06)

(0.55)

Ø 26.9

(Ø 1.06)

(0.98)

(2)

(0.98)

O-ring

Rod Type S

Rod Type M

Rod Type C

Ø 18

(1.77)

(1.5)

Null position

PUR-cable Ø 6 mm

bend radius > 24 mm

Rod Ø 10 (Ø 0.39)

12.7

(0.5)

21.4

(0.84)

Measuring length

25…2540

(1…100)

63.5 (2.5)

O-ring

Null position

Null position

63.5 / 66*

* up to 4500 mm

Stroke length

Measuring length

25…5080

(1…200)

PUR-cable Ø 6 mm

bend radius > 24 mm

PUR-cable Ø 6 mm

bend radius > 24 mm

Ø 26.9

(Ø 1.06)

(0.55)

36.5

(1.44)

(1.26)

32 (1.26)

(2)

Measuring length

25…5080

(1…200)

(2)

(0.98)

Rod Type S

Rod Type M

Rod Type C

(1.77)

123

(4.84)

24.7

(0.97)

24.7

(0.97)

8.2

(0.32)

7.7

(0.3)

Ø 6.2

(Ø 0.24)

(1.93)

(1.77)

(0.98)

(1.61)

63.5 / 66*

(2.5/2.6)

* > 4500 mm

Stroke length

Stroke length

25…5080

(1…200)

(2)

36.5

(1.44)

Ø 26.9

(Ø 1.06)

36.5

(1.44)

63.5

(2.5)

63.5 / 66*

(2.5/2.6)

* > 4500 mm

Stroke length

(0.98)

36.5 (1.44)

Ø 26.9

(Ø 1.06)

(0.55)

Ø 26.9

(Ø 1.06)

32 (1.26)

36.5

(1.44)

Magnet

± 0.23

(0.31

± 0.01)

± 0.23

(0.31

± 0.01)

Rod Ø 10 (Ø 0.39)

+0.03

Ağaç isadleme

Controlling design dimensions are always in metric units and measurements in ( ) are in inches

Summary of Contents for Temposonics R-Series Ethernet/IP

Page 1: ...Temposonics Magnetostrictive Linear Position Sensors R Series Ethernet IP TM Operation Manual...

Page 2: ...e evaluation electron ics e g a PLC IPC indicator or other electronic control unit 2 The position sensors must be used only in technically safe condition To maintain this condition and to ensure safe...

Page 3: ...s not suitable for operation in explosion hazarded areas 2 5 Warranty2 MTS Sensors grants a warranty period for the Temposonics posi tion sensors and supplied accessories relating to material defects...

Page 4: ...engths are available must be encoded in 5 mm 0 1 in increments 3 Note Please specify magnet numbers for your sensing application and order separately Optional for multi position measurement only Order...

Page 5: ...pressure tube stroke length 1830 mm 72 in d Connection type D 5 6 2 4 pin M12 female 1 4 pin M8 male e Operation voltage 1 24 VDC 15 20 c Stroke length X X X X M 0025 7620 mm X X X X U 001 300 in Stan...

Page 6: ...wires with flat connector length 350 mm 13 8 in Non Standard stroke lengths are available must be encoded in 5 mm 0 1 in increments 5 Note Please specify magnet numbers for your sensing application a...

Page 7: ...n type D 5 6 2 4 pin M12 female 1 4 pin M8 male c Stroke length Longer strokes are available Contact applications engineering for details X X X X X M 00100 10060 mm X X X X X U 0004 0 0396 0 in Standa...

Page 8: ...g position magnet which travels along the sensor rod with the waveguide inside The other field is generated by a current pulse applied to the waveguide The position of the moving magnet is determined...

Page 9: ...nal drawing Fig 4 Temposonics profile with U magnet Fig 5 Minimum distance for multi position measurement with magnet slider Fig 6 Temposonics profile with U magnet Controlling design dimensions are a...

Page 10: ...ted over the profile at regular distances For fastening we recommend using M5 20 screws to DIN 6912 that shout be tightened with a maximum torque of 5 Nm Fig 7 Mounting clamps with cylinder screw M5 2...

Page 11: ...ring the basic sensor screws e g using Loctite 243 is mandatory Basic sensor The electronics head with sensing element can be replaced via two M4 screws with a 2 5 mm hexagonal recess max tightening t...

Page 12: ...re Distanzscheibe 15 min 5 Abb 11 Einbau mit magnetisierbarem Material Abb 12 Beispiel Sensorunterst tzung Alternative Hydraulikdichtung O Ring 15 3 x 2 2 Sensor Druckgeh use Stab mir Flansch bleibt i...

Page 13: ...ccording to DIN ISO 2768 m Tolerance 8 0 31 5 0 2 up to 7620 300 stroke length Tolerance 15 0 59 5 0 2 7620 300 stroke length Tolerance of total length has no influence on the stroke length 51 2 Measu...

Page 14: ...h 25 2540 1 100 Stroke length 25 5080 1 200 63 5 66 2 5 2 6 4500 mm Stroke length 32 21 4 0 84 36 5 1 44 32 1 26 32 1 26 26 9 1 06 14 14 0 55 26 9 1 06 25 0 98 51 2 25 0 98 O ring Rod Type S Rod Type...

Page 15: ...e entire measuring range can be used electrically the position magnet must be mounted mechanically as follows 63 5 66 2 5 2 6 51 2 Start position Start position Start position RD4 type S RD4 type M RD...

Page 16: ...rotected against external dis turbances Note for cylinder installation The position magnet should not grind on the measuring rod The bore in the piston rod is dependent on the hydraulic pressure and t...

Page 17: ...al screws supports etc Fig 29 Mounting example for threaded flange Fig 30 Alternative screwing bore Threaded flange M18 1 5 based on DIN ISO 6149 1 Fig 31 Mounting example for threaded flange C Fig 32...

Page 18: ...Abb 12 Beispiel Sensorunterst tzung Alternative Hydraulikdichtung O Ring 15 3 x 2 2 Sensor Druckgeh use Stab mir Flansch bleibt im Zylinder Ringmagnet Basissensor Elektronikkopf mit Messeelement aust...

Page 19: ...trically the position magnet must be mounted mechanically as follows Controlling design dimensions are always in metric units and measurements in are in inches NOTICE On all sensors the areas left and...

Page 20: ...Information about the mounting of the optinal accessories see optional profile product brief 551 442 optional rod with flange product brief 551 770 Thread d1 P d2 d3 d4 d5 L1 L2 L3 L4 Z M18 1 5 55 mm...

Page 21: ...tall the magnet using non magnetic material for mounting device screws spacers etc Max permissible surface pressure 40 N mm2 Max fastening torque for M4 screws 1 Nm use washers if necessary Mounting t...

Page 22: ...motor cables frequency inverters valve lines relays etc Use only connectors with metal housing and connect the shield to connector housing The connection surface at both shield ends should be as large...

Page 23: ...7 Material PA ferrite GF20 Weight ca 14 g Surface pressure max 40 N mm2 Fastening torque for M4 screws max 1 Nm Operating temperature 40 100 C 40 212 F Material PA ferrite Weight ca 10 g Surface press...

Page 24: ...span start and end values of the measuring ran ge see chapter 4 and correct them via the customer s control system if necessary NOTICE Physically connect the sensor to your network but do not apply po...

Page 25: ...IP Address to the sensor 6 1 1 Open the BOOTP DHCP Server software The BOOTP DHCP Server window opens 6 1 2 To add your sensor to the Relation List click the New button in the Relation List pane The N...

Page 26: ...Click to select your sensor in the Relation List box and click the disable BOOTP DHCP button 6 1 8 The Status message at the bottom of the window will read Command Successful if the disable command wa...

Page 27: ...tion completed successfully the EDS File installation test results window displays Click Next 7 1 6 The Final Task Summary window opens click Next 7 1 7 Click Finish Fig 59 Confirmation of EDS file or...

Page 28: ...le 7 2 2 In the Select Module Type window choose R Series EtherNet IP and click Create 7 2 3 In the New Module window enter a name in the Name field select the Ip Address radio button and enter the Fi...

Page 29: ...e network Fig 65 Add a new module to the RSLogix 5000 IO tree Fig 66 Add a new Generic module Before you begin you will need the sensors permanent IP address you recorded in from section 6 1 3 7 3 1 O...

Page 30: ...Verify Generic EtherNet Module 7 5 1 Verify that the new sensor is listed on the I O Configuration tree NOTICE Enter the Connection Parameters and Comm Format exactly in the following order in steps 7...

Page 31: ...igend popsition 4 bytes signed voelocity Data Byte 1 Resolution 0 0 001 mm default value 1 0 001 mm 2 0 002 mm 5 0 005 mm 10 0 010 mm 20 0 020 mm 50 0 050 mm 100 0 100 mm 200 0 200 mm 500 0 500 mm Dat...

Page 32: ...ting for each magnet 4 bytes signed position 4 bytes signed velocity The following format for the 4 status bytes that are used in the Type 3 Data Format Upper byte bits 24 31 Number of magnets found o...

Page 33: ...ler Tags information based on the factory default configuration Fig 72 Controller Tags information Examples based on the factory default configuration are as follows 7 8 1 Run Idle Header Data 0 is al...

Page 34: ...ntenance The sensor is maintenance free 8 3 Repair Repairs on the sensor may be performed only by MTS Sensors or a repair facility explicitly authorized by MTS Sensors 8 4 List of spare parts No spare...

Page 35: ...10 2000 Hz IEC standard 68 2 6 resonance frequencies excluded EMC test Electromagnetic emission EN 61000 6 4 CI SPR 16 Electromagnetic immunity EN 61000 6 2 EN 61000 4 2 3 4 6 CE qualified 9 Magnet m...

Page 36: ...s if applicable Short description of malfunction Corporate information Company _______________________________________________ Address _______________________________________________ _________________...

Page 37: ...D s will turn off M8 connector Pin Function 2 1 3 4 2 4 1 3 1 24 VDC 15 20 2 Floating 3 DC Ground 0 V 4 Floating Fig 76 Wiring for sensor reset step two 10 3 Step 3 Ground Pins 2 and 4 After approxima...

Page 38: ...Thread See Notes 3 And 4 32 in 32 in 125 in B 1 105 in Minimum Full Thread Depth 0 875 in dia 0 015 0 000 0 769 in dia 0 015 0 000 0 500 in dia 0 005 in dia FIM A 45 5 15 1 0 094 in max 0 008 in 0 004...

Page 39: ...p mtssensors com www mtssensors com MTS Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States MTS SENSORS and the MTS SENSORS logo are trademarks of MTS...

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