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Page 504

If the unit is received with the pump and 

motor mounted on the baseplate:

1.  Place the unit in position.

2.  Disconnect the coupling halves.  Do 

not reconnect until all alignment 

procedures have been completed.

3.  Support the baseplates on metal 

shims or wedges having a small 

taper. (Refer to Figure 2-2)

  a.  Place shims close to the founda-

tion bolts. (Refer to Figure 2-2)

  b.  Place shims close to where the 

greatest weight is located.

4.  Check the baseplate for distortion: 

  a.  Place a straightedge along the 

baseplate to determine if it is dis-

torted.

  b.  Adjust the shims until the base-

plate is not distorted.

5.  Use a section of the pipe to de-

termine if the inlet and discharge 

openings are vertical and located 

properly.

6.  Correct the positions, if necessary, 

by adjusting the shims.

2D Alignment

Although fl exible coupled pumps are 

carefully aligned prior to crating and 

shipping, it is almost a certainty  that 

strains imposed during transit have 

altered the alignment.  Complete the 

following steps after the unit has been 

placed on the foundation and leveled.

The standard coupling supplied by  

MTH Pumps has an elastomer member 

between two internal serrated fl anges.  

They have smooth outsides of equal 

diameter.  These surfaces are used for 

alignment procedures.

To check the PARALLEL alignment: 

(Refer to Figure 2-3)

1.  Place a straightedge across the two 

coupling fl anges.

Figure 2-1

Figure 2-1

Figure 2-2

A dry, easily accessible location is 

also important.  Allow ample clearance 

around the unit for free air circulation.  If 

a dry location is not available, the pump 

can be mounted on a foundation, above 

the fl oor.  Specify motor enclosure, 

pump materials, or coatings to suit the 

worst conditions expected.  Place the 

pump so that it can be easily  inspected 

and serviced during operation.  Suf-

fi cient head room should be provided, 

particularly when  lifting devices will be 

used for heavier assemblies.

2B Foundation

Baseplates alone are not rigid enough 

to maintain alignment of the unit.  The 

pump foundation is used as a support 

for the baseplate to maintain align-

ment of the unit.  If the baseplate is to 

be grouted to the foundation, it is only 

necessary to embed the edges.  It is 

unnecessary to completely fi ll under the 

baseplate.  DO NOT grout the unit to 

the foundation until it has been properly 

aligned.

The foundation must be a permanent 

rigid installation of concrete or other 

material of suffi cient mass to absorb all 

normal vibrations.  Locate the founda-

tion bolts using a layout or template in 

relation to the suction and discharge 

piping.  If concrete is being used,  

foundation bolts of the specifi ed size 

can be enclosed in a pipe sleeve two 

to three diameters larger than the bolts 

to compensate for minor variations in 

alignment.

Close coupled pumps can be mounted 

on a steel base prior to installation or 

mounted directly to the foundation.  

Place shims under one or more of the 

motor feet so that strain and distortion 

will not result when the mounting bolts 

are tightened.

2C Leveling (Flexible Coupled 

Pumps Only)

Rotation

2.  Measure the maximum offset (A), 

Figure 2-3, at various points around 

the periphery of the coupling. DO 

NOT rotate the coupling.

3.  If the maximum offset exceeds the 

Parallel dimension in Chart 1 for 

your sleeve size, loosen the motor 

or pump and place thin metal shims 

under the motor or pump feet until 

the offset is set properly.

Figure 2-3

A

A

4.  Torque down the motor or pump.

5.  Recheck alignment. 

To check the ANGULAR alignment: 

(Refer to Figure 2-4)

1. Using a micrometer or caliper, mea-

sure  from  the  outside  of  one  fl ange 

to the outside of the other at intervals 

around the periphery of the coupling. 

DO NOT rotate the coupling

2. Determine the maximum (B) and mini-

mum (C) dimensions. 

3.  If the difference between the 

maximum and minimum exceeds 

the Angular dimension in Chart 1 for 

your sleeve size, loosen the motor 

or pump and place thin metal shims 

under the motor or pump feet until 

the angular alignment is correct.

4.  Torque down the motor or pump.

5.  Recheck the parallel alignment 

above.

Figure 2-4

B

B

C

C

Summary of Contents for T31 Series

Page 1: ...T31 SERIES Section T31 Page 501 Dated October 2010 97 4621 01 588 Pump Manual HORIZONTAL CLOSE COUPLED FLEXIBLE COUPLED ...

Page 2: ...ft The pump should turn before 50 foot pounds is reached If you are successful at breaking loose the unit continue turning the pump while retightening the thru bolts to their original positions If the unit still won t turn over DO NOT apply further force Refer to the Disas sembly Reassembly Instructions in Section 5 to determine the cause of the problem 1D Application Considerations 1D1 Electrical...

Page 3: ...ping unit is sup ported free of building structures by the use of vibration isolators flexible piping and conduit connections Elastomer type couplings are the best choice to separate motor noises from the fluid and piping structure 1D7 Freezing When ambient temperatures drop below the freezing point of the fluid in a pump consideration should be given to heating P NPSH 2 31 H P NPSH 2 31 H NPSH 2 31 ...

Page 4: ...re not rigid enough to maintain alignment of the unit The pump foundation is used as a support for the baseplate to maintain align ment of the unit If the baseplate is to be grouted to the foundation it is only necessary to embed the edges It is unnecessary to completely fill under the baseplate DO NOT grout the unit to the foundation until it has been properly aligned The foundation must be a perm...

Page 5: ... expansion and contraction particularly in long runs of straight pipe Fasten Unit Securely to Founda tionin Level Position Gate Valve Check Valve Eccentric Reducer Increaser Vent Plug Drain Pipe Supports Union Union and Spool Piece Combination Foot Valve and Strainer Area of Foot Valve 1 1 2 Times Pipe Area Areaof strainer 3 to 4 Times Pipe Area Pipe Hangers Suction Reservior Long Suction Lines to...

Page 6: ... so equipped 4 This should break the impeller loose without damage unless for eign material has entered the pump 5 If possible spin the pump or oper ate with minimal or zero discharge pressure while the thrubolts are retightened exactly exactly one turn This will flush residue from the close fitting impeller surfaces Because of the large areas of close fitting surfaces inside these pumps it takes onl...

Page 7: ...o drain it Follow the instructions for long term storage Section 1 1B Stor age After any prolonged stoppage turn the pump over by hand before restarting to be sure it is free T31 SERIES 4 Maintenance CLOSE COUPLED PUMPS A Seals B Flushing Lines C Cooling Water D Lubrication 4A Seals Mechanical seals are used in MTH Pumps to eliminate the maintenance that is normally associated with packing boxes T...

Page 8: ...al Seal Flushing Figure 4 4 Internal Seal Flushing 625 DIA 625 DIA 1 047 625 DIA 1 047 625 DIA SEAL 625 DIA SEAL 625 DIA O D 1 250 DIA BORE 547 W H 547 W H Figure 4 1 Seat Seat O Ring Washer Washer Fexible Diaphragm Diaphragm Retainer Drive Ring Spring Spring Holder ...

Page 9: ... the motor bracket 1 forward on the shaft to move the rotating element high enough to be removed by hand Using tools on the rotating element may damage the rotating element or the seat Take precautions to keep the rotating element clean if it is to be reused 7 Next remove the motor bracket 8 To remove the seat 125 Refer to Figure 5 1 Place the motor bracket face down on a clean flat surface Look in...

Page 10: ...e should not be required or used to install the impeller in the correct position The impeller hub should be facing out away from the motor bracket Refer to Figure 5 2 7 Next rotate the impeller by hand the impeller should move freely 8 Place the large O ring 7 into the outside O ring groove in the motor bracket Place the two 2 smaller O rings 8 into the smaller O ring grooves 9 Place the cover 2 o...

Page 11: ...be performed on an elevated workbench whenever pos sible The disassembly and reassembly pro cedures are broken into two sections covering the following units 5B Disassembly of the P2 Unit 5D Reassembly of the P2 Unit An exploded view of the unit Figure 5 3 is provided for referencing the numbers in the following procedures i e flinger 21 T31 SERIES Service 5 NAME DESCRIPTION PART NO QTY Bearing Ped...

Page 12: ...he shaft and the bear ings New bearings New bearings or at least cleaned and regreased bearings are recom mended Check the shaft for galling pitting and corrosion Surface corrosion on the pump portion of the shaft must be removed so the seals will slide freely during assembly The shaft diameter should be no smaller than 002 below the nominal fractional seal sizes Remove any nicks or burrs which ma...

Page 13: ...ng and Final Adjustments 1 Check to be sure that the rotating assembly turns freely Turn the shaft by hand If it is tight or rough spots are encountered it is likely that at least one of the bearings was damaged during disas sembly assembly operations and will have to be replaced 2 Look to make sure that the lip seals on the bearings are positioned properly in their grooves Correct if necessary As...

Page 14: ...arting 1 Leak in suction line Fill the system with fluid and hydro statically test Tighten connections or replace leaky components 2 Air entering pump through O rings Hydrostatically test the pump looking for leaks Replace faulty O rings 3 Insufficient NPSH or too much suction lift Relocate pump supply tank or both to improve inlet conditions Increase suction pressure Reduce fluid tem perature Select...

Page 15: ...rough bolts has no effect 6H Seal Leakage 1 Worn seat or rotating element Seals will last many years operating on cold clear water or other fluids with reasonable lubricity Particles even microscopic increase normal wear rates Temperatures near the fluid s boiling point can reduce lubricity which in turn increases wear Some chemicals will erode the seal faces or plate out on the faces producing an a...

Page 16: ...Warranty Period that the products manufactured by it will be free from defects in material and workmanship MTH will correct defects in material or workmanship which may develop in its products under proper or normal use during the Warranty Period and under the conditions of this Warranty This Warranty does not extend to anyone except the original consumer pur chaser Damage to the product due to im...

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