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Page 503

as far as possible when the pump is 

started.  This will reduce the start-up load 

on the pump and motor.  

Never start the 

pump with the discharge valve closed.

Inlet valving should be open when start-

ing any pumping system.  Without some 

fl uid in the pump, it can gall and lock up 

impellers.  

Violent pump failure will 

result from continued operation with 

the inlet valve closed.

1D4 Priming

Regardless of whether self-priming 

equipment is used or not, always fi ll the 

pump and vent  it of air for best seal and 

pump life.  Under most circumstances, 

regenerative turbine pumps can be made 

to self-prime as long as a small amount 

of fl uid can be recirculated through the 

impeller and the fl uid doesn’t heat up 

noticeably.

1D5 NPSH (Net Positive Suction Head)

The NPSH required varies with every 

size and capacity of pump.  The NPSH 

required by your unit can be obtained 

from the performance curves or from 

your MTH representative.

If the NPSH available is not  equal to or 

greater than that required by the pump, 

it must be increased or a different pump 

selected.  The usual method for increas-

ing NPSH is to raise the static head on 

the pump inlet, (H

s

).

By defi nition, NPSH means: “net positive 

suction head” above the vapor pressure 

of the pumped liquid available at the 

centerline of the pump.  It should always 

be given in feet of pumped liquid.  The 

NPSH is actually a measurement of 

the amount of energy available in the 

pumped liquid to produce the required 

absolute entrance velocity in the pump.  If 

a pump requires more energy (or NPSH) 

than is available at a given capacity, the 

pressure at the inlet will fall below the 

vapor pressure of the pumped liquid and 

loss of performance will result.

P

s

 = Pressure in the suction vessel in 

PSIA.

P

vp

 = Vapor pressure of the pumped fl uid 

in PSIA.

H

s

 = Static height of the pumped fl uid 

above (+) or below (-) the centerline of 

the pump.

H

f

 = All friction losses from the vessel to 

ff

the pump.

NPSH = 2.31(             )+ H

s

- H

f

For boiling liquids, P

s

 and P

vp

 are equal.  

This item then becomes zero and can be 

omitted from the equation.

1D6 Noise

Regenerative turbine pumps typically pro-

duce a high pitched whine that increases 

in intensity as the differential pressure 

produced in the pump increases.  While 

high frequency sound is attenuated more 

easily than lower frequencies, piping 

structures and the fl uids in them readily 

transmit noise.  Motors, bearings, and 

other rotating components add to noise 

and sometimes create objectionable 

harmonics.

Careful pump installation can contribute 

to noise reduction.  Proper alignment of 

the pump and driver is essential.

Adequate supports for the inlet and 

discharge piping is equally important.  

A degree of noise reduction may be 

obtained when the pumping unit is sup-

ported free of building structures by the 

use of vibration isolators, fl exible piping 

and conduit connections.  Elastomer type 

couplings are the best choice to separate 

motor noises from the fl uid and piping 

structure.

1D7 Freezing

When ambient temperatures drop below 

the freezing point of the fl uid in a pump, 

consideration should be given to heating, 

P

NPSH = 2.31(             )+ H

NPSH = 2.31(             )+ H

NPSH = 2.31(             )+ H

NPSH = 2.31(             )+ H

 - P

NPSH = 2.31(             )+ H

NPSH = 2.31(             )+ H

NPSH = 2.31(             )+ H

NPSH = 2.31(             )+ H

sp. gr.

NPSH = 2.31(             )+ H

NPSH = 2.31(             )+ H

NPSH = 2.31(             )+ H

insulating, or draining the pump.  If you 

choose draining the pump, and it will 

only be for a short period, fi rst remove 

the drain plugs and drain the lines to and 

from the pump.  Carefully blow out the 

pump with compressed air to clear all 

internal cavities of fl uid.

1E Recommended Spare Parts

FOR CRITICAL SERVICES - a duplex 

installation, with two identical pumping 

units in parallel, is the safest and many 

times the most cost effective choice.

FOR IMPORTANT SERVICES - a 

standby pump, ready for  installation is 

advised.

Special pricing and new pump warranty 

is offered for factory rebuilding.  Turn 

around time can be as short as one or 

two days for standard models.

FOR ROUTINE MAINTENANCE - only 

the mechanical seals and a complete set 

of “O” ring gaskets are recommended.  

Should additional components show 

wear, they are available from stock at the 

factory.

FOR SERVICING A PUMP THAT DOES 

NOT PRODUCE RATED HEAD -  me-

chanical seals, “O” ring gaskets, impeller, 

motor bracket, and cover.

FOR REBUILDING A PUMP - all the 

components required for servicing plus 

bearings, shaft, and drive keys for fl exible 

coupled pumps, should be obtained.  (A 

factory rebuild should be considered 

whenever your disassembly indicates 

rebuilding is necessary as this is usually 

more economical.)

The factory recommendation for 

spare parts are all of those needed for 

rebuilding a pump and are shown on 

the exploded view drawings for each 

individual type of pump.

T31 SERIES

Installation

CLOSE COUPLED PUMPS

FLEXIBLE COUPLED PUMPS

A.

 Location

B.

 Foundation

C.

 Leveling

D.

 Alignment

E.

 Piping

In order to insure that pumping equip-

ment is installed properly and to obtain 

reliable pump operation, it is recom-

mended that only experienced, qualifi ed 

erecting engineers undertake this task.  

Read the instructions thoroughly before 

beginning.

2A Location

The fi rst consideration for locating a 

pump is elevation.  The lowest possible 

elevation using the shortest possible 

suction piping is usually the best.   

Questions regarding possible locations 

should be resolved by making inlet 

head calculations including all friction 

losses.  The one producing the highest 

inlet pressure should be selected.  One 

reason for this precaution is that, the 

greater the inlet pressure, the less 

likelihood of NPSH problems.  Also a 

fl ooded suction is particularly helpful 

on start-up when the seals or the entire 

pump can be ruined because it is not 

properly primed and purged of air.

2.

Summary of Contents for T31 Series

Page 1: ...T31 SERIES Section T31 Page 501 Dated October 2010 97 4621 01 588 Pump Manual HORIZONTAL CLOSE COUPLED FLEXIBLE COUPLED ...

Page 2: ...ft The pump should turn before 50 foot pounds is reached If you are successful at breaking loose the unit continue turning the pump while retightening the thru bolts to their original positions If the unit still won t turn over DO NOT apply further force Refer to the Disas sembly Reassembly Instructions in Section 5 to determine the cause of the problem 1D Application Considerations 1D1 Electrical...

Page 3: ...ping unit is sup ported free of building structures by the use of vibration isolators flexible piping and conduit connections Elastomer type couplings are the best choice to separate motor noises from the fluid and piping structure 1D7 Freezing When ambient temperatures drop below the freezing point of the fluid in a pump consideration should be given to heating P NPSH 2 31 H P NPSH 2 31 H NPSH 2 31 ...

Page 4: ...re not rigid enough to maintain alignment of the unit The pump foundation is used as a support for the baseplate to maintain align ment of the unit If the baseplate is to be grouted to the foundation it is only necessary to embed the edges It is unnecessary to completely fill under the baseplate DO NOT grout the unit to the foundation until it has been properly aligned The foundation must be a perm...

Page 5: ... expansion and contraction particularly in long runs of straight pipe Fasten Unit Securely to Founda tionin Level Position Gate Valve Check Valve Eccentric Reducer Increaser Vent Plug Drain Pipe Supports Union Union and Spool Piece Combination Foot Valve and Strainer Area of Foot Valve 1 1 2 Times Pipe Area Areaof strainer 3 to 4 Times Pipe Area Pipe Hangers Suction Reservior Long Suction Lines to...

Page 6: ... so equipped 4 This should break the impeller loose without damage unless for eign material has entered the pump 5 If possible spin the pump or oper ate with minimal or zero discharge pressure while the thrubolts are retightened exactly exactly one turn This will flush residue from the close fitting impeller surfaces Because of the large areas of close fitting surfaces inside these pumps it takes onl...

Page 7: ...o drain it Follow the instructions for long term storage Section 1 1B Stor age After any prolonged stoppage turn the pump over by hand before restarting to be sure it is free T31 SERIES 4 Maintenance CLOSE COUPLED PUMPS A Seals B Flushing Lines C Cooling Water D Lubrication 4A Seals Mechanical seals are used in MTH Pumps to eliminate the maintenance that is normally associated with packing boxes T...

Page 8: ...al Seal Flushing Figure 4 4 Internal Seal Flushing 625 DIA 625 DIA 1 047 625 DIA 1 047 625 DIA SEAL 625 DIA SEAL 625 DIA O D 1 250 DIA BORE 547 W H 547 W H Figure 4 1 Seat Seat O Ring Washer Washer Fexible Diaphragm Diaphragm Retainer Drive Ring Spring Spring Holder ...

Page 9: ... the motor bracket 1 forward on the shaft to move the rotating element high enough to be removed by hand Using tools on the rotating element may damage the rotating element or the seat Take precautions to keep the rotating element clean if it is to be reused 7 Next remove the motor bracket 8 To remove the seat 125 Refer to Figure 5 1 Place the motor bracket face down on a clean flat surface Look in...

Page 10: ...e should not be required or used to install the impeller in the correct position The impeller hub should be facing out away from the motor bracket Refer to Figure 5 2 7 Next rotate the impeller by hand the impeller should move freely 8 Place the large O ring 7 into the outside O ring groove in the motor bracket Place the two 2 smaller O rings 8 into the smaller O ring grooves 9 Place the cover 2 o...

Page 11: ...be performed on an elevated workbench whenever pos sible The disassembly and reassembly pro cedures are broken into two sections covering the following units 5B Disassembly of the P2 Unit 5D Reassembly of the P2 Unit An exploded view of the unit Figure 5 3 is provided for referencing the numbers in the following procedures i e flinger 21 T31 SERIES Service 5 NAME DESCRIPTION PART NO QTY Bearing Ped...

Page 12: ...he shaft and the bear ings New bearings New bearings or at least cleaned and regreased bearings are recom mended Check the shaft for galling pitting and corrosion Surface corrosion on the pump portion of the shaft must be removed so the seals will slide freely during assembly The shaft diameter should be no smaller than 002 below the nominal fractional seal sizes Remove any nicks or burrs which ma...

Page 13: ...ng and Final Adjustments 1 Check to be sure that the rotating assembly turns freely Turn the shaft by hand If it is tight or rough spots are encountered it is likely that at least one of the bearings was damaged during disas sembly assembly operations and will have to be replaced 2 Look to make sure that the lip seals on the bearings are positioned properly in their grooves Correct if necessary As...

Page 14: ...arting 1 Leak in suction line Fill the system with fluid and hydro statically test Tighten connections or replace leaky components 2 Air entering pump through O rings Hydrostatically test the pump looking for leaks Replace faulty O rings 3 Insufficient NPSH or too much suction lift Relocate pump supply tank or both to improve inlet conditions Increase suction pressure Reduce fluid tem perature Select...

Page 15: ...rough bolts has no effect 6H Seal Leakage 1 Worn seat or rotating element Seals will last many years operating on cold clear water or other fluids with reasonable lubricity Particles even microscopic increase normal wear rates Temperatures near the fluid s boiling point can reduce lubricity which in turn increases wear Some chemicals will erode the seal faces or plate out on the faces producing an a...

Page 16: ...Warranty Period that the products manufactured by it will be free from defects in material and workmanship MTH will correct defects in material or workmanship which may develop in its products under proper or normal use during the Warranty Period and under the conditions of this Warranty This Warranty does not extend to anyone except the original consumer pur chaser Damage to the product due to im...

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