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Operation Manual 

 

2 of 18

 

 

 
 
 

INDEX 

 

 
 
 
 
 
 

 

S.NO 

 

CONTENTS 

 

 

 

PAGE NO       

BEFORE YOU START 
 

1.1

 

SYMBOLS USED 

 

 
 
 

1.2

 

SAFETY INFORMATION 

5-7 

 

 
INTRODUCTION 

 
TECHNICAL SPECIFICATIONS & 
ENVIRONMENTAL CONDITIONS 
 

3.1 TECHNICAL SPECIFICATIONS 

8-10 

3.2 ENVIRONMENTAL CONDITIONS 
 

10 

 
 
 
 
 

        3 

3.3

 

WARRANTY 

10-11 

 

QUICK START 

11 

4.1 UNPACKING 
 

11 

 
 
 
 

4.2 SET-UP 

11-12 

Summary of Contents for CALI-1200HN

Page 1: ...EASE READ THIS MANUAL CAREFULLY BEFORE OPERATION 3 Hagavish st Israel 58817 Tel 972 3 5595252 Fax 972 3 5594529 mrc mrclab com MRC VER 01 5 12 Operation Manual for HIGH TEMPERATURE CALIBRATOR CALI 1200HN ...

Page 2: ...U START 4 1 1 SYMBOLS USED 4 1 1 2SAFETY INFORMATION 5 7 2 INTRODUCTION 8 TECHNICAL SPECIFICATIONS ENVIRONMENTAL CONDITIONS 8 3 1 TECHNICAL SPECIFICATIONS 8 10 3 2 ENVIRONMENTAL CONDITIONS 10 3 3 3 WARRANTY 10 11 QUICK START 11 4 1 UNPACKING 11 4 4 2 SET UP 11 12 ...

Page 3: ...MBLY 12 5 2 DISPLAY 12 5 5 3 HEATER BLOCK 13 OPERATING PROCEDURE 13 6 1 OPERATIONAL PROCEDURE 13 6 2 TO SELECT THE UNIT C OR F 14 6 3 SWITCH TEST 14 6 6 4 FORCED AIR COOLING 14 7 STORING TRANSPORTING THE CALIBRATOR 14 15 8 MAINTENANCE SERVICING 15 16 9 SERVICE INFORMATION FORM 17 18 ...

Page 4: ...l S NO SYMBOL DESCRIPTION 1 Read the user manual before operating the instrument 2 Warning conditions that may pose hazards to the user 3 Hot surface areas which are at high temperature 4 Special information 5 Caution condition that may damage the instrument 6 Electric shock condition that may pose shock to the user ...

Page 5: ...o allow for safe and easy insertion and removal of probes Do not use this instrument for any application other than the calibration work Any other use of the instrument may cause unknown hazards to the user Do not operate near flammable materials Calibration Equipment should only be used by Trained Personnel Completely unattended operation is not recommended Do not drop the probe stems into the we...

Page 6: ...st be plugged directly into a properly grounded three pin socket The receptacle must be installed in accordance with local codes and ordinances Do not use an extension cord or adapter plug If supplied with user accessible fuses always replace the fuse with one of the same rating voltage and type Always replace the power cord with an approved cord of the correct rating and type If a main power supp...

Page 7: ...eed the pressure supplied to Forced Air Cooling System by 7 Kg cm2 D HOT SURFACE Do not touch the well access surface of the instrument The block vent may be very hot due to the fan blowing across the heater block of the instrument Do not touch the Well or the Insert while the calibrator is heating up they may be very hot Do not touch the tip of the sensor when it is removed from the Insert well i...

Page 8: ... of the sensor using the suitable indicator and determine the deviation This calibrator is suitable for Steel glass Metallurgical Processes Cement Plants Refineries Fertilizers Thermal Power Stations etc 3 TECHNICAL SPECIFICATIONS ENVIRONMENTAL CONDITIONS SALIENT FEATURES Cost Effective High Temperature Furnace Max 1200 C RS 232 Interface Calibration Software as Option Multi hole Inserts to suit H...

Page 9: ...FACE Type of connection 9 pole D sub male Software Calibration software OPTIONAL FORCED COOLING Air cooling Forced Air cooling Dry Compressed Air required THERMAL SPECIFICATIONS Maximum Temperature 1200 C 2192 F Minimum Temperature 300 C 572 F Basic Accuracy Better than 3 C Stability 0 5 C up to 600 C 1 C above 600 C Heating time to max incl Insert 60 minutes Cooling time without Forced Air Coolin...

Page 10: ...mperature 15 C to 40 C Storage Temperature 10 C to 50 C Ambient Relative Humidity 40 70 3 3 WARRANTY The manufacturer warrants this product to be free from defects in material and workmanship under normal use and service for a period of one year from the date of dispatch This warranty extends only to the original purchaser and shall not apply to any product which in manufacturer s sole opinion has...

Page 11: ...ufacturer immediately Verify that the following components are present High Temperature Calibrator with main power cord Multi hole Inserts as per specifications or to suit Tool for Removing Inserts Test Probe Calibration Certificate Operational Manual Optionals RS 232 Serial Cable CD ROM containing Software Package CalTemp CalTemp Operation Manual 4 2 SET UP Switch ON the instrument Set value shou...

Page 12: ...in the insertion tube and set the desired temperature in the display Heater block gets heated and meets the desired set temperature with the help of PID controller 5 0 PARTS CONTROLS 5 1 GENERAL ASSEMBLY 5 2 DISPLAY PANEL Green Display Process Temperature Green LED Output Indicator Flashing green bulleted Square in the top left Corner Red LED Temperature Over range Indication set for 10 of maximum...

Page 13: ...the chassis and electronics 6 0 OPERATING PROCEDURE 6 1 Operational Procedure Connect the dry block calibrator to the power socket Insert the Inconel block in the furnace Switch ON the instrument with MCB Set the required temperature in the PID Controller as follows Press key and key simultaneously to increase the set temperature Press key and key simultaneously to decrease the set temperature Ins...

Page 14: ...f Normally Closed type the LED glows and will stop glowing when the switch changes its state If the thermostat switch is of Normally Open type the LED stops glowing and will start glowing when the switch changes its state 6 4 FORCED AIR COOLING For fast cooling Forced Air cooling System is used Connect External Pressure Source to the Air inlet port provided at the side of the instrument through 6m...

Page 15: ...n designed with ease of operation and simplicity of maintenance Proper care of the instrument requires very little maintenance Avoid operating the instrument in an oily wet dirty or dusty environment If the outside of the instrument becomes soiled it may be wiped clean with a damp cloth and mild detergent Do not use harsh chemicals on the surface which may damage the paint It is important to keep ...

Page 16: ...nsformer Fuse Heater Fuse and Control Fuse in the corresponding fuse holders marked in the equipment Open the Fuse holder cap by rotating it in anti clockwise direction replace the fuse In case of any problem return the Instrument to manufacturer for service after filling the service information form ...

Page 17: ...____________________________________________________________ Fax no Phone no __________________ E mail _____________________ Your order no _______________________________________________________________ Delivery Address _______________________________________________________________ _______________________________________________________________ ____________________________________________________...

Page 18: ..._________________________________________________________ _______________________________________________________________ _______________________________________________________________ SPECIAL REQUESTS __________________________________________________________ __________________________________________________________ __________________________________________________________ ____________________...

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