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PAGE 24 —DAW-500S WELDER/A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #0 (07/19/01)

DAW-500S — INSTRUMENTATION

Power Outlets

The welder/AC generator has the following single-phase 60
Hz, 120 volt receptacles.

Single Phase

One Duplex NEMA (GFCI) 5-20R (120V, 20 Amp)

One Twist Lock NEMA L5-30R (120V, 30 Amp)

Main Circuit Breaker (Single-Pole)

This single-pole, 25 amp breaker protects the welder/AC
generator from short circuiting or overloading from the 60
Hz single-phase load.

GFCI Protection Breaker (Single-Pole)

This single-pole, 20 amp breaker protects the GFCI
receptacle from short circuiting or overloading.

CAUTION :

When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the welder/AC
generator set.

Idle Control Switch

The DAW-500S Welder/AC generator is provided with an
automatic    idle    (engine)  control  capability  for  noise
suppression  and  fuel  cost  reduction.  The  automatic  idle
control  feature  automatically  engages  under  a  no-load
condition.

When the Idle Control Switch is placed in the “ON” position,
the engine revolutions will be approximately 2000 rpm (low-
speed operation). When a load is connected to one of the
output receptacles, the engine speed will a u t o m a t i c a l l y
increase to about 2800 rpm (high-speed operation) within 10
seconds. Conversely, when the load is removed, the engine
speed will automatically drop back down to 2000 rpm within
10 seconds.

With AC loads of more than 150W (such as lighting
equipment, motor-powered tools, submersible water pumps,
etc.), the engine runs at high speed. When a no load condition
is produced, the engine automatically slows down.

Turn the idle control switch to the “ON” (up) position when
AC loads of more than 200W are connected. Turn the idle
control switch to the “OFF” (down) position when AC loads
of less than 100W or when a magnetic switch is used, or if
very high quality of welding result is required.

However, when welding in CV Low, the engine will continue
to run at a low speed, even when appling AC loads.

GFCI Receptacle

Before connecting a load to the generator's GFCI receptacle,

push

the "Test Button" on the front of receptacle before

connecting the load, to confirm that the receptacle is
functioning correctly.

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Summary of Contents for WHISPERWELD DAW-500S

Page 1: ...TOR Model DAW 500S Revision 0 07 19 01 MULTIQUIPINC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT 800 421 1244 800 835 2551 FAX 310 537 3927 FAX 310 638 8046 E mail mq multiquip com www multiquip com PART No D6845200104B ...

Page 2: ...PAGE 2 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 ...

Page 3: ... THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 WARRANTY DEPARTMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 ...

Page 4: ...ssembly 62 63 Oil Pan Assembly 64 65 Cylinder Head Assembly 66 67 Gear Case Assembly 68 69 Head Cover Assembly 70 71 Oil Filter Assembly 72 73 Dipstick and Guide Assembly 74 75 Oil Pump Assembly 76 77 Main Bearing Case Assembly 78 79 Camshaft and Idle Gear Assembly 80 81 Piston and Camshaft Assembly 82 83 Flywheel Assembly 84 85 Fuel Camshaft Assembly 86 87 Engine Stop Lever Assembly 88 89 Stop So...

Page 5: ...e part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 Dealer account number Dealer name and address Shipping address if different than billing address Return fax number Appli...

Page 6: ...ons Whenever necessary replace nameplate operation and safety decals when they become difficult read Alwayscheckthemachineforloosened threadsorboltsbefore starting Always refuel in a well ventilated area away from sparks and open flames Always use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or ...

Page 7: ...ep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Disposeofhazardouswasteproperly Examplesofpotentially hazardous waste are used motor oil fuel coolant and fuel filters DO NOT use plastic containers to dispose of hazardous waste DO NOT pour waste oil coolant or fuel directly onto the ground down a drain or into any water source CAUTI...

Page 8: ...Decals The DAW 500S welder AC generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer ...

Page 9: ...DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 PAGE 9 OPERATIONAND SAFETY DECALS ...

Page 10: ...n i t n o C s n o i t a c i f i c e p S r e d l e W C C V C r e w o P t u p t u O d e t a R W k 9 1 1 W k 1 7 1 C C V C e g a t l o V t u p t u O d e t a R V 4 3 V 8 3 C C V C t n e r r u C t u p t u O d e t a R A 0 5 3 A 0 5 4 e l c y C y t u D 0 0 1 0 6 e g n a R e g a t l o V y l n o V C s t l o V 0 4 6 1 e g n a R t n e r r u C y l n o C C s p m A 0 0 5 0 5 s n o i t a c i f i c e p S e n i g ...

Page 11: ...perly if the machine is operated with less than the proper amount of coolant Oil Pressure Warning Indicator In the event of low oil pressure engine this welder AC generator is equipped with an engine protection fail safe system If low oil pressure is detected while operating the welder AC generator the engine protection system will shut down the engine If this condition low oil pressure should occ...

Page 12: ...PAGE 12 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 Figure 1 DAW 500S Dimensions DAW 500S DIMENSIONS Dry Weight 1 025 lbs Total Weight 1 150 lbs ...

Page 13: ...h on air filter cannister to gain access to filter element 6 Overflow Bottle Supplies coolant to the radiator when radiatorcoolant levelislow Filltoindicatedlevelasshown on bottle 7 Engine Oil Filler Port Remove this cap to add engine oil Use only recommended type oil See table 3 page 16 8 Coolant Drain Plug Remove this plug to drain coolant from the radiator 9 Oil Drain Plug Remove this plug to d...

Page 14: ...minals Connect the welding cable to this terminal Select the appropriate polarities according to the application See Table 7 Low Oil Pressure HighWaterTemperature Electrical System Is Not Charging Properly Preheat Indicator 27 Sub Selector Switch This switch is used to select type of welding and welding voltage needed This switch will not work in CC mode 28 DCVoltmeter Indicatedtheamountofvoltageu...

Page 15: ...UTION ALWAYS make sure the trailer is in good operating condition Check the tires for proper inflation and wear Also check the wheel lug nuts for proper tightness 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim 9 Tire Pl...

Page 16: ... L L U F T B S 5 2 R L R T 5 2 A C D O N O N S B L 0 9 9 2 0 2 1 6 6 B L 0 0 8 L E E H W T L I T L L U F W 0 7 R L R T 0 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7 0 6 5 4 A C D L A G 3 5 E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L...

Page 17: ... L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R...

Page 18: ...ant factor in preserving tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly to insure the maximum tire life and to prevent premature tread wear Table 2 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems CAUTION NOTE ALWAYSwearsafetyglasseswhenremoving or installing force f...

Page 19: ...peration NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts DAW 500S TRAILER TIRES SUSPENSION Figure 5 Lug Nut Tightening Sequence s t n e m e r i u q e R e u q r o T e r i T 5 e l b a T e z i S l e e h W s s a P t s r i F S B L T F s s a P d n o c e S S B L T F s s a P d r i h T S B L T F 2 1 5 2 0 2 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 ...

Page 20: ...PAGE 20 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 NOTE LIGHTS ARE ORIENTED FROM THE DRIVER S SEAT DAW 500S TRAILER WIRING DIAGRAMS ...

Page 21: ...t sand lint and abrasive materials will cause excessive wear to engine and alternator parts CAUTION Pay close attention to ventilation when operating the welder AC generator inside tunnels and caves The engine exhaust contains noxious elements Indoor Installation Exhaust gases from diesel engines are extremely poisonous Whenever an engine is installed indoors the exhaust fumes must be vented to th...

Page 22: ... safety container If the container does not have a spout use a funnel CAUTION Never fill the fuel tank while the engine is running or in the dark Fuel spillage on a hot engine can cause a fire or explosion If fuel spillage occurs wipe up the spilled gasoline completely to prevent fire hazards Coolant Use only drinkable tap water If hard water or water with many impurities is used the inside of the...

Page 23: ...letely cooled When the antifreeze is mixed with water the antifreeze mixing ratio must be less than 50 NOTE Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the Kubota Engine Operator s Manual Battery Connect the battery to correct polarity DO NOT connect in reverse Always maintain battery fluid level between the specified marks Battery life will be shortened if...

Page 24: ... Control Switch is placed in the ON position the engine revolutions will be approximately 2000 rpm low speed operation When a load is connected to one of the output receptacles the engine speed will automatically increase to about 2800 rpm high speed operation within 10 seconds Conversely when the load is removed the engine speed will automatically drop back down to 2000 rpm within 10 seconds With...

Page 25: ...ON Motors and motor driven equipment draw much greater current for starting than during operation An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable The idle control is operated at minimum load capacity of 100W If the load capacity is less than 100W change the idle control switch to the O...

Page 26: ...igure 9 Electrode Cable Connection Incorrect s n o i t a c i l p p A g n i d l e W 0 1 e l b a T Y T I R A L O P D O H T E M G N I D L E W S N O I T A C I L P P A L A C I P Y T y t i r a l o P t h g i a r t S p m a l C d n u o r G l a r e n e g r o f s l a i r e t a m l e e t s g n i d l e W s e t a l p s s e n k c i h t d n a s e r u t c u r t s y o l l a r e p p o c r o f g n i d l e w c r A r e...

Page 27: ... This mode is for use of welding sticks Use the current regulator to adjust the feeding speed See Table 11 for maximum current range in relevant to electrode size CC HIGH Adjust the CC Current Regulator for welding current with Main Welding DV CC Selector Switch turned to the right side and the Sub Welding CV CC Selector Switch turned to the lower position NOTE The CV Voltage Regulator will not fu...

Page 28: ...ionship between cable length and sectional area is to keep the line voltage drop within 4V DAW 500S WELDER GENERATOR USE Welding AC Power This unit will provide simultaneous use of DC welding power and AC output power Use the table below Table 13 when selecting electrode size for the amount of AC power available y t i c a p a C r e w o P C A g n d l e W C D 3 1 e l b a T E Z I S E D O R T C E L E ...

Page 29: ...our molten pool is large and irregular If too low there is not enough heat to melt the base metal and your molten pool will be too small will pile up andlookirregular 3 Correct Arc Length If the arc is too long or voltage too high the metal melts off the electrode in large globules which wobble from side to side as the arc wavers giving a wide spattered and irregular bead with poor fusion between ...

Page 30: ...d damage may result 3 Insertthekeyintothestarterswitchandturnittothe RUN position Check to see the oil pressure and charge lights onthe WarningLampUnit arelit Ifeitherarenotlit check the system and wiring refer to the Kubota Engine Operator sManual 4 Turnthekeytothe HEAT position Whenthepreheatlight isoff turnthekeytothe START positiontostarttheengine Figure 11 Assoonastheenginestarts releasetheke...

Page 31: ...control switch in the ON position 9 Check the engine for abnormal vibrations noises and oil leakage 10 Check the generator s output voltage by referring to the DC voltmeter on the control panel Shutdown 1 Remove the load from the welder AC generator then place both the main and GFCI circuit breakers to the OFF position 2 Listen for the engine speed to drop Run at low speed for 3 5 minutes 3 Stop t...

Page 32: ...tridge with P N 700032091 Detach the oil filter cartridge with a filter wrench Apply a film of oil to the gasket for the cartridge Screw in the cartridge by hand When the gasket is in contact with the seal surface tighten the cartridge one or two more times by hand After the oil cartridge has been replaced add oil according to recommended motor oil Table 6 page 22 Run the engine for a while and ch...

Page 33: ... r u o h 0 5 l a i t i n i r e t f a r e t l i f l i o d n a r e t l i f l e u f l i o e c a l p e R CAUTION Allow engine to cool when flushing out radiator Flushing the radiator while hot will damage engine and radiator Generator Storage For storage of the generator for over 30 days the following is required Drain the fuel tank completely Completely drain the oil from the crankcase and refill wit...

Page 34: ...PAGE 34 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S GENERATOR WIRING DIAGRAM ...

Page 35: ...DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 PAGE 35 DAW 500S ENGINE WIRING DIAGRAM ...

Page 36: ...n i w e r u t a m r a e c a l p e R g n i r i w e v i t c e f e D g n i r i w r i a p e R o n s i e r e h t t u b t u b l a m r o n s i r e w o p C A e g a t l o v d n a t n e r r u C y t i l i b a p a c g n i d l e w e v i t a r e p o n i e r a s t n e m t s u j d a r e m r o f s n a r t t n e r r u c e v i t c e f e D 3 T C r o 2 T C 1 T C r e m r o f s n a r t e c a l p e R r e l l o r t n o C ...

Page 37: ...h c r o n a e l C y t i s o c s i v h g i h y l e v i s s e c x E w o l t a l i o e n i g n e r o l e u f f o e r u t a r e p m e t l i o e n i g n e r o l e u f d e i f i c e p s e h t e s U e n a t e c w o l h t i w l e u F r e b m u n l e u f d e i f i c e p s e h t e s U e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r e p i p n o i t c e j n i t u n n e t h g i T g n i m i t n o i ...

Page 38: ... i f i c e p s e h t o t e c u d e R n r o w r e n i l d n a g n i r n o t s i P k c u t s r o e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A y a r g k r a d r o k c a l b r e h t i E d e v r e s b o s i s a g t s u a h x e d a o l r e v O d a o l e h t n e s s e L d e s u l e u f...

Page 39: ...t o r p r e k a e r b t i u c r i c e v i t c e f e D r o t c e t o r p r e k a e r b t i u c r i c e c a l p e R n i s e r i w n e k o r b t i u c r i c t r o h s r e y a L g n i d n i w e r u t a m r a e r u t a m r a e c a l p e r r o r i a p e R e n i g n e d n a s e s i r d e e p s e n i g n E d e d a o l r e v o s m e e s r o t a n r e t l a e v i t c e f e D r o t a n r e t l a e c a l p e ...

Page 40: ...a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit Note If more than one of the same reference number is listed the last one listed indicates newest or latest ...

Page 41: ...OSE UPPER 1 D6312500713 RADIATOR HOSE LOWER 1 0810105900 FUEL CAP 1 0602200467 EMERGENCY UNIT 1 0601842464 RESISTOR 1 0601807454 MAIN CIRCUIT BREAKER 1 1982639003 SOLENOID ROTARY 4 1907765510 GLOW PLUG 2 1554383040 SWITCH WATER TEMP 1 0602201378 REGULATOR 2 0601821391 RECTIFIER 1 0601803071 CV CC SELECTOR SWITCH 2 D1233000004 OUTPUT TERMINAL 2 0801880004 INSULATOR WASHER 4 0039510000 HEX NUT 4 004...

Page 42: ...PAGE 42 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S GENERATORASSY GENERATOR ASSY ...

Page 43: ... NO PART NAME QTY REMARKS 1 D6110000202 ROTOR ASSY 1 2 0340010045 HEX HEAD BOLT 6 3 030210250 LOCK WASHER 6 REPLACES 0042510000 4 D6130200103 STATOR ASSY 1 5 0012110120 HEX HEAD BOLT 6 6 030210250 LOCK WASHER 6 REPLACES 0042510000 7 031110160 PLAIN WASHER 6 REPLACES 0041210000 8 D6153400102 COVER 1 9 D6153300113 GROMMET 2 ...

Page 44: ...PAGE 44 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S CONTROL PANEL ASSY CONTROL PANEL ASSY ...

Page 45: ...RTER SWITCH 1 REPLACES 0602100059 18 0601810523 INDICATOR ASSY 1 0601810830 BULB 4 19 0602125055 FUEL GAUGE 1 20 0601800682 HOUR METER 1 21 D6235400014 SET BOARD OUTPUT TERMINAL 1 22 D6235100004 OUTPUT TERMINAL WELDING 2 23 000000000 2 WING NUT 4 REPLACES 0801884004 24 0039312000 HEX NUT 4 REPLACES 0039512000 25 0040012000 LOCK WASHER 4 26 0041412000 PLAIN WASHER 8 27 D6235500214 RUBBER SEAL 1 28 ...

Page 46: ...PAGE 46 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S ELECTRIC PARTS 1 ASSY ELECTRIC PARTS 1 ASSY ...

Page 47: ...8701899004 FUSE BOX 1 FB6PS 0601806642 FUSE 5A 4 0601806643 FUSE 15A 2 0601806644 FUSE 30A 2 10 0027105020 MACHINE SCREW 2 11 0602200467 EMERGENCY UNIT 1 1746260601 12 0027106025 MACHINE SCREW 4 13 1569465990 LAMP TIMER 1 REPLACES 0602201273 AND1569465992 14 0027105016 MACHINE SCREW 1 15 0601823707 RELAY 1 ACA3213CA1DC12VN REPLACES 0601824527 16 0027105016 MACHINE SCREW 1 17 0601824525 RELAY 1 ACA...

Page 48: ...PAGE 48 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S ELECTRIC PARTS 2 ASSY ELECTRIC PARTS 2 ASSY ...

Page 49: ...BOLT 5 13 D6265500303 DCREACTOR 1 L2 14 D6265500403 AC REACTOR 1 L3 15 0017106016 HEX HEAD BOLT 8 16 D6262700614 COVER 1 17 0017106016 HEX HEAD BOLT 4 18 D6262600204 BRACKET ROT SOLENOID 1 19 011008020 HEX HEAD BOLT 2 REPLACES 0017108020 20 1982639003 ROTARYSOLENOID 1 REPLACES 1790150203 21 D6388100104 ARM SOLENOID 1 22 011606025 HEX HEAD BOLT 1 REPLACES 0010106025 020106050 HEX NUT 1 REPLACES 003...

Page 50: ...PAGE 50 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S ENGINE RADIATORASSY ENGINE RADIATOR ASSY ...

Page 51: ...AIR CLEANER 1 REPLACES 1540111081 AND 0602046372 22 1538111250 BAND AIR CLEANER 1 REPLACES 0602040573 23 011208025 HEX HEAD BOLT 1 REPLACES 0017108025 24 D6485500214 BRACKET AIR CLEANER 1 UP TO S N5421717 D6485500224 BRACKET AIR CLEANER 1 S N5421718 25 011008020 HEX HEAD BOLT 2 REPLACES 0017108020 26 0017106016 HEX HEAD BOLT 2 27 D6375100613 HOSE AIR CLEANER 1 UP TO S N5421717 D6375100623 HOSE AIR...

Page 52: ...PAGE 52 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S BATTERYASSY BATTERY ASSY ...

Page 53: ...RKS 1 0167306531 BATTERY 1 65D31R 2 7612251004 BATTERY SHEET 1 3 D6345200004 BATTERY BAND 1 4 1742251004 BATTERY BOLT 2 5 0037806000 WING NUT 2 6 0040006000 LOCK WASHER 2 7 952404470 PLAIN WASHER 2 REPLACES 0041206000 8 0602220310 TERMINAL ASSY 1 NO 9P 9 0602220311 TERMINAL ASSY 1 NO 9N 10 2845040414 TERMINAL CAP 1 TC7R REPLACES 0602220600 ...

Page 54: ...PAGE 54 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S MUFFLER ASSY MUFFLER ASSY ...

Page 55: ...S MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 1 D6332000322 MUFFLER 1 2 0017108020 HEX HEAD BOLT 4 3 D6335000523 EXHAUST PIPE 1 4 1526312370 GASKET 1 REPLACES 0602320153 5 1502336004 GASKET 1 6 0207008000 HEX NUT 4 7 0017108035 HEX HEAD BOLT 2 8 0130012000 ELBOW JOINT 1 ...

Page 56: ...PAGE 56 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S FUEL TANKASSY FUEL TANK ASSY ...

Page 57: ...504 PAD TANK BAND 4 10 0017106016 HEX HEAD BOLT 2 11 0207208000 HEX NUT 2 12 1615511204 RUBBER SEAL 1 13 7812014003 DRAIN JOINT 1 14 0802011104 PLUG 1 15 0150000018 O RING 2 AP18 16 0017106016 HEX HEAD BOLT 2 17 0199900750 DRAIN HOSE 1 18 0605515094 HOSE BAND 2 19 1707643010 FUEL FILTER 1 REPLACES 0602042077 1552143160 ELEMENT FUEL FILTER 1 REPLACES 0602042174 20 0017108035 HEX HEAD BOLT 2 21 0605...

Page 58: ...PAGE 58 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S ENCLOSUREASSY ENCLOSURE ASSY ...

Page 59: ...LT 10 14 D6435300823 HANGER 1 15 D6435300923 HANGER 1 16 012212030 HEX HEAD BOLT 4 REPLACES 0017112030 17 012010030 HEX HEAD BOLT 4 REPLACES 0017110030 18 D6445000632 REAR FRAME 1 19 011008020 HEX HEAD BOLT 4 REPLACES 0017108020 20 D6445300824 COVER REAR FRAME 1 21 0017106016 HEX HEAD BOLT 10 22 D6445200113 DOOR REAR FRAME 1 22 1 0226900785 EDGE COVER 1 23 0810014704 PIN 2 24 0080200004 SNAP RING ...

Page 60: ...PAGE 60 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S ENCLOSURE RUBBER SEALS ENCLOSURE RUBBER SEALS ...

Page 61: ...PART NO PART NAME QTY REMARKS DAW 500S ENCLOSURE RUBBER SEALS 1 0228800530 RUBBER SEAL 4 2 0221900125 RUBBER SEAL 4 3 0221600100 RUBBER SEAL 4 4 0221900410 RUBBER SEAL 2 5 0228800870 RUBBER SEAL 2 6 0228300730 RUBBER SEAL 1 7 0228300330 RUBBER SEAL 2 8 0228300755 RUBBER SEAL 1 9 0228300700 RUBBER SEAL 1 ...

Page 62: ...PAGE 62 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 DAW 500S NAMEPLATE AND DECALS NAMEPLATE AND DECALS ...

Page 63: ...0611524 DECAL CAUTION 1 S4926B 16 8700611603 DECAL OPERATING PROCEDURE 1 S4937 17 8700611904 DECAL DANGER ELECTRICAL SHOCK 1 S4985 18 B9504000304 CAUTION HOT PARTS 2 B90400030 19 B9504000404 DECAL CAUTION MOVING PARTS 2 B90400040 20 B9504100104 DECAL WARNING HOT COOLANT 1 B90410010 21 B9504200004 DECAL WARNING ENGINE EXHAUST 1 B90420000 22 B9504500004 DECAL DIESEL FUEL 1 B90450000 23 B9511100304 D...

Page 64: ...PAGE 64 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE CRANKCASEASSY CRANKCASE ASSY ...

Page 65: ...739196160 PLUG EXPANSION 3 050 0631175045 PLUG EXPANSION 1 060 1522103383 SEALING CAP 5 REPLACES 1522103380 070 1522103392 SEALING CAP 2 REPLACES 1522103390 080 0501200408 STRAIGHT PIN 2 090 0501200609 STRAIGHT PIN 2 100 0501200612 STRAIGHT PIN 2 110 0501201018 STRAIGHT PIN 1 120 1522133650 PIPE PIN 1 140 1522133610 PLUG 1 150 1502133660 GASKET 1 160 1522133700 O RING 1 170 1584773130 JOINT DRAIN ...

Page 66: ...PAGE 66 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE OIL PANASSY OIL PAN ASSY ...

Page 67: ...N ASSY NO PART NO PART NAME QTY REMARKS 010 1929901613 OIL PAN 1 020 1531301620 GASKET OIL PAN 1 030 1733391010 FLANGE BOLT 20 040 1522133750 PLUG 1 050 7000065259 GASKET 1 REPLACES 1510933660 060 1595133750 DRAIN PLUG 1 070 0472400160 GASKET 1 080 1562832110 OIL FILTER 1 090 0112360814 BOLT 1 100 0481100160 O RING 1 ...

Page 68: ...PAGE 68 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 CYLINDER HEAD ASSY KUBOTAD1703 EB ENGINE CYLINDER HEADASSY ...

Page 69: ...ENGINE HOOK 1 030 0112360816 BOLT 1 040 1547191530 STUD 1 050 0215650080 NUT 1 060 0451260080 LOCK WASHER 1 070 0401250080 PLAIN WASHER 1 080 1644403040 CYLINDER HEAD COMP 1 INCL ITEMS W 090 1522103370 SEALING CAP 9 100 1522103490 SEALING CAP 1 110 1526196010 PLUG 2 120 1732113580 INLET VALVE GUIDE 3 130 1732113560 EXHAUST VALVE GUIDE 3 140 1901303450 CYLINDER HEAD BOLT 14 150 1648703310 CYLINDER ...

Page 70: ...PAGE 70 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE GEAR CASE ASSY GEAR CASE ASSY ...

Page 71: ...0 0115350870 BOLT 5 100 1736791010 BOLT 1 110 0115350880 BOLT 2 120 1736791020 BOLT 3 130 0115350895 BOLT 2 140 0451290080 LOCK WASHER 9 REPLACES 0451260080 150 0401250080 PLAIN WASHER 1 160 1552132290 PIPE JOINT 1 170 0401150180 PLAIN WASHER 1 180 1524136950 SPRING 1 190 1552136930 VALVE SEAT 1 200 0771503213 BALL 1 210 1552173320 WATER RETURN FLANGE 1 220 1576673330 WATER FLANGE GASKET 1 230 010...

Page 72: ...PAGE 72 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE HEAD COVERASSY HEAD COVER ASSY ...

Page 73: ...NO PART NAME QTY REMARKS 010 1718214510 HEAD COVER 1 020 1552114520 HEAD COVER GASKET 1 030 1718205020 BREATHER COMP 1 040 1711405130 BREATHER GASKET 2 050 0112350840 BOLT 2 060 1624105670 BREATHER ELEMENT 1 070 1718214490 PLATE 1 080 1718205510 BREATHER TUBE 1 090 0931888200 HOSE CLAMP 2 100 1545192330 CAP NUT 3 110 1502133660 GASKET 3 ...

Page 74: ...PAGE 74 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE OIL FILTER ASSY OIL FILTER ASSY ...

Page 75: ...WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 PAGE 75 KUBOTAD1703 EB ENGINE OIL FILTER ASSY OIL FILTER ASSY NO PART NO PART NAME QTY REMARKS 010 700032091 CARTRIDGE OIL FILTER 1 REPLACES 1732132430 ...

Page 76: ...PAGE 76 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE DIPSTICK GUIDEASSY DIPSTICK GUIDE ASSY ...

Page 77: ...DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 PAGE 77 KUBOTAD1703 EB ENGINE DIPSTICK GUIDEASSY DIPSTICK GUIDE ASSY NO PART NO PART NAME QTY REMARKS 010 1711136410 GAUGE OIL 1 ...

Page 78: ...PAGE 78 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE OIL PUMPASSY OIL PUMP ASSY ...

Page 79: ...AD1703 EB ENGINE OIL PUMPASSY OIL PUMP ASSY NO PART NO PART NAME QTY REMARKS 010 1547135012 OIL PUMP ASSY 1 020 1529635150 OIL PUMP GASKET 1 030 0105350650 BOLT 4 040 0451260060 LOCK WASHER 4 050 1920235660 OIL PUMP DRIVE GEAR 1 060 0571200410 FEATHER KEY 070 1522135682 FLANGE NUT 1 ...

Page 80: ...PAGE 80 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE MAIN BEARING CASEASSY MAIN BEARING CASE ASSY ...

Page 81: ...EARING CASE BOLT 2 040 1907704360 BEARING CASE GASKET 1 050 1901304813 BEARING CASE COVER 1 060 1711804830 CASE COVER GASKET 1 070 0112350825 BOLT 8 080 0112350828 BOLT 8 090 1920204460 OIL SEAL 1 100 1901307040 MAIN BEARING CASE ASSY 1 INCL ITEMS W 110 1901304040 MAIN BEARING CASE ASSY 1 120 1901304540 BEARING CASE BOLT 2 130 1901307050 MAIN BEARING CASE ASSY 1 INCL ITEMS W 140 1901304050 MAIN BE...

Page 82: ...PAGE 82 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE CAMSHAFT IDLE GEAR ASSY CAMSHAFT IDLE GEAR SHAFT ASSY ...

Page 83: ... ROD 6 030 1733316010 CAMSHAFT ASSY 1 INCL ITEMS W 040 1733316150 CAMSHAFT 1 050 1552193610 SET SCREW 1 060 1552116510 CAM GEAR 1 070 0571200720 FEATHER KEY 1 080 1522116270 CAMSHAFT STOPPER 1 090 0112350818 BOLT 2 100 1642724010 IDLE GEAR COMP 1 INCL ITEM W 110 1642724980 IDLE GEAR BUSHING 1 120 1642724360 COLLAR 1 130 1642724370 COLLAR 1 140 1545195400 EXT CIRCULAR CLIP 1 150 1642724250 IDLE GEA...

Page 84: ...PAGE 84 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE PISTON CRANKSHAFTASSY PISTON CRANKSHAFT ASSY ...

Page 85: ...33122980 CRANKPIN METAL 3 0 40MM SET 090 1641423010 CRANKSHAFT COMP 1 INCL ITEMS W 100 0771500401 BALL 3 110 1920223280 CRANKSHAFT BUSHING 1 120 1547124110 CRANK GEAR 1 130 0571200720 FEATHER KEY 1 140 1547123312 OIL SLINGER 1 150 1920223250 CRANKSHAFT COLLAR 1 160 0481110300 O RING 1 170 1522123360 CRANKSHAFT NUT 1 180 1731123470 CRANKSHAFT METAL 1 STD 180 1731123910 CRANKSHAFT METAL 1 0 20MM 180...

Page 86: ...PAGE 86 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE FLYWHEELASSY FLYWHEEL ASSY ...

Page 87: ...YWHEEL ASSY NO PART NO PART NAME QTY REMARKS 010 1K33225010 FLYWHEEL COMP 1 INCL ITEM W 020 1522163820 RING GEAR 1 030 1532125163 FLYWHEEL BOLT 6 040 1K33204610 FLYWHEEL HOUSING 1 050 3122014172 COVER 1 REPLACES 3122014170 060 0115350812 BOLT 1 070 0451290080 LOCK WASHER 1 REPLACES 0451260080 080 1642791010 BOLT 11 ...

Page 88: ...PAGE 88 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE FUEL CAMSHAFT GOV SHAFT ASSY FUEL CAMSHAFT GOVERNOR SHAFT ASSY ...

Page 89: ...MS W 020 1642716173 FUEL CAMSHAFT 1 030 0815306205 BALL BEARING 1 040 1641551150 INJECTION PUMP GEAR 1 050 0571200525 FEATHER KEY 1 060 0461200240 EXT CIRCULAR CLIP 1 070 1561155450 GOVERNOR SLEEVE 1 080 1522155470 GOV SLEEVE CIR CLIP 1 090 1561155690 GOVERNOR BALL CASE 1 100 0771503205 BALL 39 110 1522155740 CIRCULAR CLIP 1 120 0771500403 BALL 7 130 0810306205 BALL BEARING 1 140 1666116320 FUEL C...

Page 90: ...PAGE 90 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE ENGINE STOP LEVERASSY ENGINE STOP LEVER ASSY ...

Page 91: ...S W 020 1552154100 ADJUSTING BOLT ASSY 1 030 1540192010 NUT 1 040 1552192330 CAP NUT 1 050 1502133660 GASKET 2 060 1552154270 CAP 1 070 1666157702 ENGINE STOP LEVER ASSY 1 INCL ITEMS W 080 1666151650 INJ PUMP COVER 1 090 1733157740 LEVER SHAFT 1 100 1920257725 ENGINE STOP ROD 1 110 1547157980 OIL SEAL 1 120 0541100420 SPRING PIN 1 130 1547157920 RETURN SPRING 1 140 1529651660 PUMP COVER GASKET 1 1...

Page 92: ...PAGE 92 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE STOP SOLENOID ASSY STOP SOLENOID ASSY ...

Page 93: ...PAGE 93 KUBOTA D1703 EB ENGINE STOP SOLENOID ASSY STOP SOLENOID ASSY NO PART NO PART NAME QTY REMARKS 010 1749060010 SOLENOID ASSY 1 020 1666160150 SOLENOID GASKET COVER 1 030 1522188210 STUD 2 040 0205650060 NUT 2 050 0451260060 LOCK WASHER 2 060 166167580 CORD CLAMP 1 ...

Page 94: ...PAGE 94 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE INJECTION PUMP ASSY INJECTION PUMP ASSY ...

Page 95: ...TION PUMP ASSY 1 INCL ITEM W 020 1641452090 INJ PUMP SHIM 0 20MM 1 020 1641452110 INJ PUMP SHIM 0 25MM 1 020 1641452120 INJ PUMP SHIM 0 30MM 1 040 011008020 BOLT 2 REPLACES 0112350822 050 1522191530 STUD 2 060 0215650080 NUT 2 070 0451290080 LOCK WASHER 2 REPLACES 0451260080 080 1574860570 ORIFICE ASSY 1 090 1411142410 EYE JOINT 1 100 1468142010 FUEL PIPE ASSY 1 110 1430142750 PIPE CLIP 2 ...

Page 96: ...PAGE 96 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY ...

Page 97: ...0 1647551230 DELIVERY VALVE SPRING 3 050 1522151240 DELIVERY VALVE GASKET 3 060 1641551220 DELIVERY VALVE HOLDER 3 070 1641551610 PLATE LOCK ASSY 1 080 1522151070 TAPPET ASSY 3 090 1461151250 TAPPET GUIDE PIN 3 100 1948451460 PLATE 1 110 1522151280 PLUNGER SPRING 3 120 1522151270 UPPER SEAT SPRING 3 130 1502151290 LOWER SEAT SPRING 3 140 1907751490 SHIM 3 150 1532151060 CONTROL RACK 1 180 15221513...

Page 98: ...PAGE 98 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE GOVERNORASSY GOVERNOR ASSY ...

Page 99: ...7830 FORK LEVER ASSY 1 INCL ITEMS W 030 1560156130 FORK LEVER 1 040 1522156150 FORK LEVER SHAFT 1 050 1624194010 PLAIN WASHER 1 060 1502156240 LEVER SHAFT BOLT 1 070 0451260060 LOCK WASHER 3 080 1981856230 FORK LEVER HOLDER 1 090 1522166410 BOLT 1 100 0112350832 BOLT 2 110 0102350628 BOLT 1 120 0401250080 PLAIN WASHER 2 130 0401250060 C CLIP 1 140 1981856480 START SPRING 1 150 1909017820 GOVERNOR ...

Page 100: ...PAGE 100 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE SPEED CONTROL PLATE ASSY SPEED CONTROL PLATE ASSY ...

Page 101: ... 1 020 1560192012 NUT 1 030 1560196650 GASKET 2 040 1584114620 CAP NUT 1 050 1622154420 CAP 1 060 1547157150 SPEED CONTROL LEVER 1 070 0571200408 FEATHER KEY 1 080 0481100120 O RING 1 090 0401360080 PLAIN WASHER 1 100 0211250080 NUT 2 110 1552157240 COLLAR 1 120 1552157115 SPEED CONTROL PLATE 1 130 1543957210 GASKET 1 140 0102350620 BOLT 2 150 1522188210 STUD 2 160 0451260060 LOCK WASHER 2 180 020...

Page 102: ...PAGE 102 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE NOZZLE HOLDER GLOW ASSY NOZZLE HOLDER GLOW PLUG ASSY ...

Page 103: ...4442320 PIPE CLIP 1 040 1497142750 PIPE CLIP 1 050 1608253900 NOZZLE HOLDER KIT 3 INCL ITEMS W 060 1584153622 GASKET 3 070 1907753650 HEAT SEAL 3 080 1907753714 INJECTION PIPE 1 1 090 1718253720 INJECTION PIPE 2 1 100 1907753733 INJECTION PIPE 3 1 110 1584153850 PIPE CLAMP 2 120 1584153860 PIPE CLAMP 2 130 0302450520 SCREW W WASHER 2 140 1907765510 GLOW PLUG 3 150 1641565560 GLOW PLUG CORD 1 160 0...

Page 104: ...PAGE 104 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE NOZZLE HOLDER ASSY NOZZLE HOLDER ASSY ...

Page 105: ...3 1 225MM 110 1584198640 WASHER ADJUSTING 3 1 250MM 110 1584198650 WASHER ADJUSTING 3 1 275MM 110 1584198660 WASHER ADJUSTING 3 1 300MM 110 1584198670 WASHER ADJUSTING 3 1 325MM 110 1584198680 WASHER ADJUSTING 3 1 350MM 110 1584198690 WASHER ADJUSTING 3 1 375MM 110 1584198700 WASHER ADJUSTING 3 1 400MM 110 1584198710 WASHER ADJUSTING 3 1 425MM 110 1584198720 WASHER ADJUSTING 3 1 450MM 110 15841987...

Page 106: ...PAGE 106 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE FUEL FILTER ASSY FUEL FILTER ASSY ...

Page 107: ...Y 1 INCL ITEMS W 030 1552143522 FILTER HANDLE 1 040 1552143672 GASKET 1 050 1552143552 HANDLE RETAINER 1 060 1552143542 THRUST PLATE 1 070 0481110290 O RING 1 080 1552193310 SCREW W WASHER 2 090 1552143150 RETAINER RING 1 100 1552143100 FILTER CUP ASSY 1 INCL ITEM W 110 1687388430 FUEL LABEL 1 120 1552143160 FILTER ELEMENT 1 130 0481150650 O RING 1 140 1552143930 SPRING 1 150 0481100160 O RING 1 ...

Page 108: ...PAGE 108 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE FUEL PUMPASSY FUEL PUMP ASSY ...

Page 109: ...MANUAL REV 0 07 19 01 PAGE 109 KUBOTA D1703 EB ENGINE FUEL PUMPASSY FUEL PUMP ASSY NO PART NO PART NAME QTY REMARKS 010 1712152030 FUEL PUMP ASSY 1 INCL ITEM W 020 1984452040 DIAPHRAGM COMP 1 030 1526352140 FUEL PUMP GASKET 1 040 0102350616 BOLT 2 ...

Page 110: ...PAGE 110 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE ALTERNATOR PULLEY ASSY ALTERNATOR PULLEY ASSY ...

Page 111: ...RNATOR ASSY 1 020 0117351000 BOLT 1 030 0401150100 PLAIN WASHER 1 040 0215650100 NUT 1 050 0451260100 LOCK WASHER 1 060 0115360830 BOLT 1 070 0401560080 PLAIN WASHER 1 080 0451290080 LOCK WASHER 1 REPLACES 0451260080 090 0205650060 NUT 1 100 0451260060 LOCK WASHER 1 100 TA04074020 ALTERNATOR ADJ PLATE 1 120 1642774282 FAN DRIVE PULLEY 1 130 0571200720 FEATHER KEY 1 140 1711297010 V BELT 1 RPF3400 ...

Page 112: ...PAGE 112 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE ALTERNATOR COMP ASSY ALTERNATOR COMP ASSY ...

Page 113: ...10 THRUSTWASHER 1 090 6643664020 DRIVE END FRAME ASSY 1 INCL ITEMS W 100 1588164710 RETAINER PLATE 1 110 1588193010 ROUND HEAD SCREW 4 120 1588164260 BOLT 2 130 1665264780 BALL BEARING 1 140 1624164060 END FRAME 1 150 1667864230 END COVER 1 160 1588164850 RECTIFIER ASSY 1 170 1588164900 INSULATION BUSHING 1 180 1665264310 BRUSH HOLDER 1 INCL ITEMS W 190 1588164090 BRUSH 2 200 1588164330 BRUSH SPRI...

Page 114: ...PAGE 114 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE STARTERASSY STARTER ASSY ...

Page 115: ...OTA D1703 EB ENGINE STARTER ASSY STARTER ASSY NO PART NO PART NAME QTY REMARKS 010 1729863010 STARTER ASSY 1 12V 1 4KW 020 0151751028 STUD 1 030 0113351030 BOLT 1 040 0217650100 NUT 1 050 0451260100 LOCK WASHER 1 060 0211450080 NUT 1 070 0451290080 LOCK WASHER 1 REPLACES 0451260080 ...

Page 116: ...PAGE 116 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE STARTER COMP ASSY STARTER COMP ASSY ...

Page 117: ...G 1 060 1734163040 OVERRUNNINGCLUTCH 1 070 1734163030 DRIVE END FRAME 1 080 1117363020 MAGNETIC SWITCH ASSY 1 090 1734163200 END FRAME 1 100 1119763380 BRUSH HOLDER ASSY 1 INCL ITEM W 110 1540163390 BRUSH SPRING 4 120 1176063270 GEAR 1 130 1146063110 RETAINER 1 140 1921263100 ROLLER 5 150 1921297130 BALL 1 160 1146063120 SPRING 1 170 1146093310 BOLT 2 180 1551196660 O RING 2 190 1551163760 BOLT AS...

Page 118: ...PAGE 118 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTA D1703 EB ENGINE OIL SWITCHASSY OIL SWITCH ASSY ...

Page 119: ...ERATOR PARTS OPERATION MANUAL REV 0 07 19 01 PAGE 119 KUBOTA D1703 EB ENGINE OIL SWITCH ASSY OIL SWITCH ASSY NO PART NO PART NAME QTY REMARKS 010 0631155010 PLUG 1 020 0471701000 WASHER W RUBBER 1 030 1584139010 OIL SWITCH 1 ...

Page 120: ...PAGE 120 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE WATER FLANGE THERMOSTAT ASSY WATER FLANGE THERMOSTAT ASSY ...

Page 121: ...IPE 1 030 1576672920 WATER FLANGE GASKET 1 040 0112350820 BOLT 2 050 1522191530 STUD 1 060 0115350870 BOLT 1 070 0215650080 NUT 1 080 0451290080 LOCK WASHER 2 REPLACES 0451260080 090 1552173340 WATER RETURN PIPE 1 100 1510973360 HOSE BAND 2 110 1532173260 THERMOSTAT COVER 1 120 1531373270 THERMOSTAT GASKET 1 130 0112350835 BOLT 2 140 1943473010 THERMOSTAT ASSY 1 150 1554383040 THERMOSTAT SWITCH 1 ...

Page 122: ...PAGE 122 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE WATER PUMPASSY WATER PUMP ASSY ...

Page 123: ...QTY REMARKS 010 1552173033 WATER PUMP ASSY 1 INCL ITEMS W 020 1552173550 BEARING 1 030 1666173510 IMPELLER 1 040 1666173050 MECHANICAL SEAL ASSY 1 050 1552173520 WATER PUMP FLANGE 1 060 1576673430 WATER PUMP GASKET 1 070 0112350828 BOLT 2 080 1552191510 STUD 2 090 0451290080 LOCK WASHER 2 REPLACES 0451260080 100 0215650080 NUT 2 110 0102350618 BOLT 8 ...

Page 124: ...PAGE 124 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE FANASSY FAN ASSY ...

Page 125: ...TOR PARTS OPERATION MANUAL REV 0 07 19 01 PAGE 125 KUBOTAD1703 EB ENGINE FANASSY FAN ASSY NO PART NO PART NAME QTY REMARKS 010 1K33274110 FAN 1 020 1544974150 FAN COLLAR 1 030 0175450655 FLANGE BOLT 4 040 1735174250 FAN PULLEY 1 ...

Page 126: ...PAGE 126 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE VALVE ROCKERARMASSY VALVE ROCKER ARM ASSY ...

Page 127: ... COLLET 6 060 1522113150 VALVE STEM SEAL 6 070 1522113280 VALVE CAP 6 080 1532114052 ROCKER ARM SHAFT ASSY 1 090 0341000808 SET SCREW 2 100 1522114350 ROCKER ARM BRACKET 3 110 1552191500 STUD 3 120 0215650080 NUT 3 130 0451290080 LOCK WASHER 3 REPLACES 0451260080 140 0401250080 PLAIN WASHER 3 150 0541100528 SPRING PIN 1 160 1522114430 ROCKER ARM SHAFT WASHER 2 170 1522114310 ROCKER ARM SPRING 2 18...

Page 128: ...PAGE 128 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE INLET MANIFOLDASSY INLET MANIFOLD ASSY ...

Page 129: ... 0 07 19 01 PAGE 129 KUBOTAD1703 EB ENGINE INLET MANIFOLDASSY INLET MANIFOLD ASSY NO PART NO PART NAME QTY REMARKS 010 1718211760 INLET MANIFOLD 1 020 1718205550 BREATHER JOINT 1 030 1732611820 INLET MANIFOLD GASKET 1 040 011008020 BOLT 5 REPLACES 0112350822 ...

Page 130: ...PAGE 130 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE EXHAUST MANIFOLDASSY EXHAUST MANIFOLD ASSY ...

Page 131: ... 0 07 19 01 PAGE 131 KUBOTAD1703 EB ENGINE EXHAUST MANIFOLDASSY EXHAUST MANIFOLD ASSY NO PART NO PART NAME QTY REMARKS 010 1552112312 EXHAUST MANIFOLD 1 020 1531312350 EXHAUST MANIFOLD GASKET 1 030 1522191530 STUD 6 040 1642992010 NUT 6 050 0151350822 STUD 4 ...

Page 132: ...PAGE 132 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE HYDRAULIC PUMPASSY HYDRAULIC PUMP ASSY ...

Page 133: ...V 0 07 19 01 PAGE 133 KUBOTAD1703 EB ENGINE HYDRAULIC PUMPASSY HYDRAULIC PUMP ASSY NO PART NO PART NAME QTY REMARKS 010 1718316210 FUEL CAMSHAFT COVER 1 020 1522516190 COLLAR 1 030 3539437860 GASKET 1 040 0461200250 EXT CIRCULAR CLIP 1 050 0112350865 BOLT 4 ...

Page 134: ...PAGE 134 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE GLOW PLUGASSY GLOW PLUG ASSY ...

Page 135: ...DER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 PAGE 135 KUBOTAD1703 EB ENGINE GLOW PLUGASSY GLOW PLUG ASSY NO PART NO PART NAME QTY REMARKS 010 1569465990 TIMER GLOW LAMP 1 020 1746260600 EMERGENCY UNIT 1 ...

Page 136: ...PAGE 136 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE STARTER SWITCHASSY STARTER SWITCH ASSY ...

Page 137: ...PAGE 137 KUBOTAD1703 EB ENGINE STARTER SWITCHASSY STARTER SWITCH ASSY NO PART NO PART NAME QTY REMARKS 010 3741059110 STARTER SWITCH ASSY 1 INCL ITEMS W REPLACES 3741059113 020 3741059110 STARTER SWITCH 1 REPLACES 3741059123 030 3741059123 KEY ASSY 1 REPLACES 3741055151 ...

Page 138: ...PAGE 138 DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 KUBOTAD1703 EB ENGINE ACCESSORIES ACCESSORIES ...

Page 139: ...BOTAD1703 EB ENGINE ACCESSORIES ACCESSORIES NO PART NO PART NAME QTY REMARKS 010 1526312370 MUFFLER GASKET 1 020 0966180300 FUEL TUBING 1 030 0966180180 FUEL TUBING 1 040 0966140280 FUEL TUBING 1 050 0966140170 FUEL TUBING 1 060 0631210010 PLUG 1 070 1644487112 ENGINE NAME PLATE 1 ...

Page 140: ...hall not be liable here under for damagesinexcessofthepurchasepriceofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATIONOFWARRANTIES Nowarranties expressorimplied aremade in connection with the sale of parts or trade accessories nor as to any engine not m...

Page 141: ...DAW 500S WELDER A C GENERATOR PARTS OPERATION MANUAL REV 0 07 19 01 PAGE 141 NOTEPAGE ...

Page 142: ...2 7877 or 310 637 3284 SERVICE DEPARTMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 WARRANTY DEPARTMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MULTIQUIPINC 18910 WILMINGTON AVE CARSON CALIFORNIA 90746 310 537 3700 800 421 1244 FAX 310 537 3927 E mail mq multiquip com www multiquip com Manufactured for MQ Power by DENYO CO LTD JAPAN ...

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