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PAGE 4 — MP1 SERIES MASONRY SAW • OPERATION AND PARTS MANUAL — REV. #2 (10/12/17)

TABLE OF CONTENTS

MP1 Masonry Saw

Proposition 65 Warning ........................................... 2

Silicosis/Respiratory Warnings ................................ 3

Table Of Contents .................................................... 4

Parts Ordering Procedures ...................................... 5

Safety Information ................................................ 6-9

Specifications ........................................................ 10

Dimensions ............................................................ 11

General Information ............................................... 12

Saw Components ............................................. 14-15

Electric Motor Components ................................... 16

Engine Components .............................................. 17

Set-Up .............................................................. 18-23

Operation .......................................................... 24-27

Maintenance ..................................................... 28-31

Wiring Diagram (Electric Motor) ............................ 32

Troubleshooting (Blade) ......................................... 33

Troubleshooting (Electric Motor) ............................ 34

Troubleshooting (Engine) ....................................... 35

Explanation Of Codes In Remarks Column ........... 36

Suggested Spare Parts ......................................... 37

Component Drawings

Name Plate And Decals ................................... 38-39

Tray Assembly .................................................. 40-41

Cart Assembly .................................................. 42-43

Motor Plate And Shaft Assembly ...................... 44-45

Engine Honda 4.8 HP Assembly ...................... 46-47

Electric Motor Assembly ................................... 48-49

Water Pump Assembly (Gasoline Only) ........... 50-51

Support Stand Assembly (Option) .................... 52-53

NOTICE

Specifications are subject to change without notice.

HONDA GX160K1QXC9 Drawings

Air Cleaner Assembly ....................................... 54-55

Camshaft Assembly .......................................... 56-57

Carburetor Assembly ........................................ 58-59

Control Assembly ............................................. 60-61

Crankcase Cover Assembly ............................. 62-63

Crankshaft Assembly ........................................ 64-65

Cylinder Barrel Assembly ................................. 66-67

Cylinder Head Assembly .................................. 68-69

Fan Cover Assembly......................................... 70-71

Flywheel Assembly ........................................... 72-73

Fuel Tank Assembly .......................................... 74-75

Ignition Coil Assembly ...................................... 76-77

Muffler Assembly .............................................. 78-79

Piston And Rings Assembly ............................. 80-81

Recoil Starter Assembly ................................... 82-83

Gasket Kit Assembly ........................................ 84-85

Labels Assembly .............................................. 86-87

Terms And Conditions ........................................... 88

Summary of Contents for MP115E

Page 1: ...OMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MP1 SERIES MODELS MP1H 4 8 HP GASOLINE MP115E 1 5 HP ELECTRIC MP120E 2 0 HP ELECTRIC MASONRY SAWS Revision 2 10 12 17 P N 38261 ...

Page 2: ...ains chemicals known to the State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Di lsononyl Phthalate DINP Your risk from these exposures varies dependingonhowoftenyoudothistype of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work wit...

Page 3: ...isease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California an...

Page 4: ...gs Name Plate And Decals 38 39 Tray Assembly 40 41 Cart Assembly 42 43 Motor Plate And Shaft Assembly 44 45 Engine Honda 4 8 HP Assembly 46 47 Electric Motor Assembly 48 49 Water Pump Assembly Gasoline Only 50 51 Support Stand Assembly Option 52 53 NOTICE Specifications are subject to change without notice HONDA GX160K1QXC9 Drawings Air Cleaner Assembly 54 55 Camshaft Assembly 56 57 Carburetor Ass...

Page 5: ...te View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PA...

Page 6: ... exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation which if not avoided COULD result in MINOR or MO...

Page 7: ...azard while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and...

Page 8: ...f children and unauthorized personnel BLADE SAFETY WARNING Rotating blade can cut and crush ALWAYS keep hands and feet clear while operating the saw CAUTION NEVER operate the saw without blade guards and covers in place Exposure of the diamond blade must not exceed 180 degrees Verify the motor start switch is set to the OFF position before installing a blade ALWAYS inspect blade before each use Th...

Page 9: ...es and cords will not be tripped over or trapped underneath the saw Never use the cable to pull out the plug from the power source NOTICE ALWAYS make certain that proper power or extension cord has been selected for the job Protect the cable from heat oil and sharp edges LIFTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting Somesawsareveryheavyanda...

Page 10: ...imum Cutting Depth 5 in with 14 in blade Table 2 MP1 Electric Motor Engine Specifications Saw Model MP1H MP115E MP120E Engine Motor Honda GX160K1QXC9 1 5 HP Heavy Duty Electric 115 230V Single Phase 60Hz Dual Voltage Amps F L 17 2 8 6 2 0 HP Heavy Duty Electric 115 230V Single Phase 60Hz Dual Voltage Amps F L 16 8 8 4 Type 4 Stroke OHV Single Cylinder Bore xStroke 2 7 x 1 8in 68 x 45mm Displacemen...

Page 11: ...1 DIMENSIONS Table 3 Dimension Reference Letter Dimensions A electric motor 29 0 in 74 cm A gasoline engine 29 0 in 74 cm B 42 0 in 106 cm C 27 0 in 58 6 cm D 5 5 in 13 97 cm E 14 5 in 36 8 cm F 11 5 in 29 2 cm G 2 5 in 6 35 meters H 19 0 in 48 2 meters Figure 1 Dimensions ...

Page 12: ... that the blade receives an ample amount of water This action is required to safeguard against the operational hazards of silica exposure WARNING Adherence to the OSHA 2017 Ruling governing Occupational Exposure to Respirable Crystalline Silica requires that all sawing operations MUST BE conducted with an integrated water delivery system that feeds water to the blade BLADE APPLICATIONS This saw ha...

Page 13: ...MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 PAGE 13 NOTES ...

Page 14: ...PAGE 14 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 SAW COMPONENTS Figure 2 Saw Components ...

Page 15: ...de guard position for the majority of the cutting that will be done 13 Spring Tensioner Allows for an easy up and down movement of the mounting plate 14 Mounting Plate Lock Release Knobs Turn knob 2 clockwise to release the mounting plate Turn counter clockwise to tighten 15 Stopper Place stopper in tray when filling with water 16 Carrying Handle Tray Grip this handle right side to trasport the sa...

Page 16: ...PAGE 16 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 ELECTRIC MOTOR COMPONENTS Figure 3 Electric Motor Components ...

Page 17: ...ns 10 FuelTank Holds unleaded gasoline For additional information refer to engine owner s manual NOTICE Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear WARNING Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immed...

Page 18: ...y water Also keep the pump intake free of sludge debris and other materials that may accumulate in the tray 5 Make certain that the water hose will not come in contact with the blade or interfere with any moving parts The best location for the water pump strainer is between the splash shield and the rear of the water tray This will prevent some of the abrasive particles from flowing through the pu...

Page 19: ...ade MAX RPM SPECIFICATIONS 1 2 3 4 5 6 7 4 Diamond Segment or Rim Ensure that there are no cracks dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw and injury to the user or others in the operating area 5 Specifications Ensure that the blade specifications size ...

Page 20: ... Long 75 ft 22 9 m Long 100 ft 30 5 m Long 1 5 HP 115 NO 10 NO 10 NO 8 1 5 HP 230 NO 14 NO 14 NO 14 2 0 HP 115 NO 10 NO 8 NO 6 2 0 HP 230 NO 12 NO 12 NO 12 DANGER NEVER grab or touch a live power cord with wet hands the possibilityexistsofelectricalshock electrocution and even death NEVER use a damaged or worn extension cable when connecting to a power source Defective cables may cause damage to t...

Page 21: ... switch Figure 12 Voltage Selector Switch 5 Plug the free end of the extension cord into an AC power receptacle Whenever possible use a GFCI receptacle Figure 13 to reduce the risk of electrical shock Figure 13 GFCI Receptacle 6 The MP1 masonry saw is now ready for wet cutting The pre setup procedures for electric models saws only is now complete WARNING Adherence to the OSHA 2017 Ruling governing...

Page 22: ...o keep the pump intake free of sludge debris and other materials that may accumulate in the tray 5 Make certain that the water hose will not come in contact with the blade or interfere with any moving parts The best location for the water pump strainer is between the splash shield and the rear of the water tray This will prevent some of the abrasive particles from flowing through the pump WARNING ...

Page 23: ...oval 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 If the oil level is low Figure 18 fill to the edge of the oil filler hole with the recommended oil type Table 5 Maximum oil capacity is 0 63 quarts 0 60 liters Figure 16 Engine Oil Dipstick Oil FUEL CHECK 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspect...

Page 24: ...y harm if hands and fingers come in contact with rotating saw blade WARNING ALWAYS ensure that the cutting blade has been mounted correctly DANGER NEVER touch a live power cord with wet hands The possibility exists of electrical shock electrocution which could cause severe bodily harm even death 1 Place the material to be cut Figure 17 on the conveyor cart against the backstop Figure 17 Material P...

Page 25: ...specially your hands in relationship to the rotating blade The possibility exists of severe bodily harm or even death if your body comes in contact with the rotating saw blade Figure 20 Power ON OFF Switch ON 5 Push the conveyor cart with the material slowly and evenly until the cut is complete Move the cart back and remove the cut pieces 6 Avoid overloading the motor when cutting However the elec...

Page 26: ... motor is running ALWAYS shut the motor down before performing any kind of maintenance WARNING NEVER place hands and fingers near the cutting blade The possibility exists of severe bodily harm if hands and fingers come in contact with rotating saw blade WARNING ALWAYS ensure that the cutting blade has been mounted correctly OPERATION 6 Place the engine fuel valve lever Figure 22 to the ON position...

Page 27: ...rial slowly and evenly until the cut is complete Move the cart back and remove the cut pieces 15 Avoid overloading the engine when cutting In the event that the engine becomes overloaded turn the engine ON OFF switch to the OFF position and allow the engine to cool before attempting to restart STOPPING 1 Set the engine throttle lever to slow speed and let the engine idle for 3 5 minutes 2 Turn the...

Page 28: ... V belt with the engine running Severe bodily injury can occur 4 Keep the drive belts tight It is very important to replace worn belts as soon as possible a Electric Powered Saws To adjust belt tension loosen the four 4 motor mounting bolts and remove the belt guard Tighten the two 2 adjusting nuts on the back of the motor plate to increase the tension Proper belt tension is 4 5 lbs of force with ...

Page 29: ... ADJUSTMENT Remove the motor or engine from the mounting plate Loosen the pivot bearing bolts 2 on the left side of the mounting plate Move the pivot bearing to the extreme top of the slots in the mounting plate Thread a 3 8 16 bolt adjusting bolt down through the hole in the top of the mounting plate Tighten the bolt against the bearing This will raise the mounting plate Continue to tighten the b...

Page 30: ...X Air Cleaner Check X Change X 1 All Nuts and Bolts Re tighten if necessary X Spark Plugs Check Clean X Replace X Cooling Fins Check X Spark Arrester Clean X Fuel Tank Clean X Fuel Filter Check X Idle Speed Check Adjust X 2 Valve Clearance Check Adjust X 2 Fuel Lines Check Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by yo...

Page 31: ...r 3 Replace engine oil with recommended type oil as listed inTable 1 For engine oil capacity seeTable 2 Engine Specifications DO NOT overfill 4 Install drain bolt with sealing washer and tighten securely 0 024 0 028 IN 0 6 0 7 MM GAP Figure 32 Engine Oil Draining ENGINE AIR CLEANER Remove the air cleaner cover and foam filter element as shown in Figure 33 Tap the paper filter element Figure 33 sev...

Page 32: ...PAGE 32 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 WIRING DIAGRAM ELECTRIC MOTOR ...

Page 33: ...t Consult Dealer or Multiquip for information Blade being used at improper RPM Ensure blade surface feet per minute speed SFPM is approximately 6 000 Blade improperly mounted on arbor shoulders and flanges Ensure blade is properly affixed on the blade shaft Excessive force applied to blade while cutting Do not force the blade in the cut Apply a slow steady pace to sawing Blade discoloring cracklin...

Page 34: ...rt Is there power Check power source Check reset button Is power cable plugged in Plug in power cable Is ON OFF switch placed in ON position Place ON OFF switch in ON position Defective cable Check cable Electric motor continuously stops Reset button OK Check power source Electric motor RPM s too low Low voltage Check input voltage Electric motor RPM s too high High voltage Check input voltage ...

Page 35: ...spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Improper spark gap points dirty Set correct spark gap and clean points Condenser insulation worn or short circuiting Replace condenser Spark plug wire broken or short circuiting Replace defective spark plug wiring Difficult to start fuel is available spark is present and compression...

Page 36: ... not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry gen...

Page 37: ...32 001 OUTER BLADE FLANGE 2 23846 001 OUTER BLADE FLANGE 2 29719 001 HANDLE LOCK Gasoline Engine Model Qty P N Description 2 15503 KNOB COMFORT GRIP 2 28321 001 BLADE SHAFT BEARING 2 8136 BLADE SCREW 2 5054 A WASHER LOCK 2 10136 WASHER FLAT 3 8 2 0166 A WASHER LOCK 3 8 1 23783 001 WRENCH HEX 3 4 4 16779 012 V BELT DRIVE 3VX250 4 16779 006 V BELT JACK SHAFT 3VX300 1 25807 502 WATER PUMP KIT 4 FT 23...

Page 38: ...PAGE 38 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 NAME PLATE AND DECALS ...

Page 39: ...L EXTENSION CORD SIZE 1 ELECTRIC MODELS ONLY 4 38213 DECAL MULTIQUIP BLACK 1 5 13118 DECAL POWDER COATED 1 6 38240 DECAL MP1 2 7 25215 001 DECAL ELECTRIC CORD WARNING 1 ELECTRIC MODELS ONLY 8 PLATE MODEL SERIAL NUMBER 1 CONTACT PARTS DEPT 9 25349 001 DECAL GUARD WARNING 1 10 38239 DECAL MULTIQUIP 1 11 20525 DECAL PROP 65 1 12 22122 001 DECAL SERIOUS INJURY WARNING 1 NAME PLATE AND DECALS ...

Page 40: ...PAGE 40 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 TRAY ASSY ...

Page 41: ...006 NUT LOCK 3 8 16 GRIPCO 1 10 29684 001 HOOK 2 11 10136 WASHER FLAT 3 8 2 12 0166 A WASHER LOCK 3 8 5 13 15503 KNOB COMFORT GRIP 2 14 23783 001 WRENCH HEX 3 4 1 15 2509 NUT WING 1 4 20 PLTD 1 16 12391 004 WASHER FLAT 1 4 AN970 4 1 17 23847 001 RUBBER STOPPER 1 18 0948 WASHER FLAT SAE 1 4 1 19 5277 SCREW HHC 1 4 20 X 1 1 2 1 20 1622 TIE CABLE 1 21 29719 001 HANDLE LOCK 1 22 0447 WASHER FLAT SAE 1...

Page 42: ...PAGE 42 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 CART ASSY ...

Page 43: ... 0730 SCREW HHC 1 4 20 X 1 4 6 08233 004 NUT LOCK 1 4 20 GRIPCO 7 7 23793 001 WHEEL CONVEYOR CART 4 8 23796 001 SCREW RD HD 2 9 24300 001 SIDE CONVEYOR 1 10 0131 A SCREW HHC 1 4 20 X 3 4 3 11 23807 001 RULER R L 12 IN 1 12 23866 001 SCREW HHST 10 32 X 1 2 5 13 23808 001 RULER SHORT L R X 5 IN 1 14 26076 301 TAPE ROLL ADHESIVE TRNSFR 7 FT 15 24288 001 GUIDE CUTTING 1 16 08622 012 SCREW THUMB 5 16 1...

Page 44: ...PAGE 44 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 MOTOR PLATE AND SHAFT ASSY ...

Page 45: ...G FLANGE 1 8 ID 4 19 29712 001 BUSHING 1 20 29711 001 PULLEY 2MA30X 7 8 1 ELECTRIC MODELS 20 28322 004 PULLEY 2F3V30X 7 8 1 GAS MODELS 21 29680 351 PIVOT 1 22 29697 001 SHAFT SPINDLE BLADE 1 23 07011 017 KEY WOODRUFF 403 1 24 0627 KEY 3 16 X 1 1 4 1 25 29683 351 MOUNT BLADE GUARD 1 26 29699 001 TIE ROD ELECTRIC MOTOR 1 26 29715 001 TIE ROD GASOLINE ENGINE 1 27 14233 002 Y FITTING 1 28 12694 001 CL...

Page 46: ...ATION AND PARTS MANUAL REV 2 10 12 17 ENGINE HONDA 4 8 HP ASSY 25 16 15 16 17 15 30 27 26 7 15 14 32 29 34 21 6 6 7 17 16 1 2 3 4 4 2 29 40 40 20 18 36 8 14 2 14 9 16 16 5 15 16 15 15 19 15 17 35 33 37 28 11 10 13 31 12 21 38 23 24 39 39 ...

Page 47: ... FLAT 1 4 12 17 0131 A SCREW HHC 1 4 20 X 3 4 5 18 29648 501 GUARD JACKSHAFT BELT 1 19 10024 NUT NYLOC 1 4 20 1 20 10133 NUT NYLOC 3 8 16 2 21 10136 WASHER FLAT 3 8 6 23 5283 NUT NYLOC 5 16 18 4 24 23811 353 BELT TIGHTENER 2 25 1023 SCREW HHC 3 8 16 X 1 1 4 4 26 0166 A WASHER LOCK 3 8 4 27 29677 001 PLATE JACKSHAFT SUPPORT 1 28 28322 001 PULLEY JACKSHAFT 2F3V30X1 1 29 28321 001 BEARING JACKSHAFT 2...

Page 48: ...PAGE 48 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 ELECTRIC MOTOR ASSY 16 5 19 21 9 10 7 6 4 8 3 2 12 27 25 26 14 11 17 1 12 14 13 14 15 28 29 30 ...

Page 49: ...8 29710 351 MOUNT BELT GUARD 1 9 0131 A SCREW HHC 1 4 20 x 3 4 2 10 0181 B WASHER LOCK 1 4 4 11 24037 501 SWITCHBOX ASSEMBLY 1 12 2623 SCREW HHC 5 16 18 x 1 1 4 4 13 08233 005 NUT LOCK 5 16 18 GRIPCO 4 14 19470 WASHER FLAT 5 16 8 15 23811 353 BELT TIGHTENER 2 16 10133 NUT NYLOC 3 8 16 2 17 10136 WASHER FLAT 3 8 2 19 1579 SCREW HHC 1 4 20 x 1 2 2 21 23865 001 SCREW SELF TAP 2 25 25139 001 LABEL COR...

Page 50: ...PAGE 50 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 WATER PUMP ASSY GASOLINE ONLY 5 4 1 3 13 17 8 10 15 16 14 12 8 7 11 7 2 20 21 14 13 19 18 13 6 9 ...

Page 51: ...166 A WASHER LOCK 3 8 2 8 0205 SCREW HHCS 3 8 16 x 1 2 9 09189 006 BEARING BALL 2 10 28916 001 CAP PUMP 1 11 10136 WASHER FLAT 3 8 1 12 24892 011 HOSE 3 8 X 10 5 1 13 12696 004 CLAMP HOSE 4 14 25874 001 FITTING PLASTIC STR 6 BARB 2 15 25802 001 WATER PUMP 1 16 2925 FITTING PLASTIC 90 6 BARB 1 17 24892 012 HOSE WATER 3 8 X 17 1 18 25875 001 PRIMER BULB W CLAMP 1 19 24892 013 HOSE WATER 3 8 X 6 1 20...

Page 52: ...PAGE 52 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 SUPPORT STAND ASSY OPTION ...

Page 53: ...ER 1 2 23747 351 STAND ASSEMBLY INNER 1 3 25396 001 PLATFORM STAND 2X4 TREX WOOD POLYMER 1 4 26045 001 BUSHING 2 5 07030 006 WASHER FLAT 3 8 4 6 06501 010 SCREW HHCS 3 8 16 X 1 1 4 2 7 08233 006 LOCK NUT 3 8 16 GRIPCO 2 8 06500 016 SCREW HHCS 5 16 18 X2 4 9 07030 005 WASHER FLAT 5 16 8 10 08233 005 LOCK NUT 5 16 18 GRIPCO 2 11 25949 INSTRUCTIONS SUPPORT STAND 1 ...

Page 54: ...PAGE 54 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 AIR CLEANER ASSY ...

Page 55: ...VER AIR CLEANER DUAL 1 6 17232891000 GROMMET AIR CLEANER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239733000 COLLAR B AIR CLEANER 1 9 17410ZE1840 ELBOW AIR CLEANER 1 INCLUDES ITEMS W 10 17470ZE1841 CASE PRE AIR CLEANER 1 11 17475ZE1841 CAP PRE AIR CLEANER 1 12 17476ZE1841 GUIDE PRE AIR CLEANER 1 13 17478ZE1841 PLATE PRE AIR CLEANER 1 14 90300GB0900 BOLT MUDGUARD 5 15 90325044000 WINGNUT TOOL BOX SE...

Page 56: ...PAGE 56 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 CAMSHAFT ASSY ...

Page 57: ...ARM VALVE ROCKER 2 4 14441ZE1010 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZF1000 VALVE INTAKE 1 8 14721ZF1000 VALVE EXHAUST 1 9 14751ZF1000 SPRING VALVE 2 10 14771ZE1000 RETAINER INTAKE VALVE SPRING 1 11 14773ZE1000 RETAINER EXHAUST VALVE SPRING 1 12 14781ZE1000 ROTATOR VALVE 1 13 14791ZE1010 PLATE PUSH ROD GUIDE 1 14 90012ZE0010 BOLT PIVOT 8MM 2 ...

Page 58: ...PAGE 58 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 CARBURETOR ASSY ...

Page 59: ...OTTLE STOP 1 11 16166ZH8W00 NOZZLE MAIN 1 12 16173001004 O RING 1 13 16211ZE1000 INSULATOR CARBURETOR 1 14 16212ZH8800 GASKET INSULATOR 1 15 16220ZE1020 SPACER CARBURETOR 1 16 16221ZH8801 GASKET INSULATOR 1 17 16610ZE1000 LEVER CHOKE STANDARD 1 INCLUDES ITEMS W 18 16953ZE1812 LEVER VALVE 1 19 16954ZE1812 PLATE LEVER SETTING 1 20 16956ZE1811 SPRING VALVE LEVER 1 21 16957ZE1812 GASKET VALVE 1 22 169...

Page 60: ...PAGE 60 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 CONTROL ASSY ...

Page 61: ...L 1 9 16574ZE1000 SPRING LEVER 1 10 16575ZH8000 WASHER CONTROL LEVER 1 11 16576891000 HOLDER CABLE 1 12 16578ZE1000 SPACER CONTROL LEVER 1 13 16580ZH8853 BASE CONTROL CYCLONE 1 14 16584883300 SPRING CONTROL ADJUSTING 1 15 16592ZE1810 SPRING CABLE RETURN 1 16 16594883010 HOLDER WIRE 1 17 90013883000 BOLT FLANGE 6X12 CT200 2 18 90015ZE5010 BOLT GOVERNOR ARM 1 19 90114SA0000 NUT SELF LOCK 6MM 1 20 90...

Page 62: ...PAGE 62 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 CRANKCASE COVER ASSY ...

Page 63: ...UDES ITEMS W 3 11381ZH8801 GASKET CASE COVER NON ASBESTOS 1 4 15600ZE1003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEMS W 5 15600ZG4003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEMS W 9 15625ZE1003 GASKET OIL FILLER CAP 1 10 15625ZE1003 GASKET OIL FILLER CAP 1 11 91202883005 OIL SEAL 25X41X6 1 12 9430108140 PIN A DOWEL 8X14 2 13 957010803200 BOLT FLANGE 8X32 6 14 961006205000 BEARING RADIAL BALL 6205 1 ...

Page 64: ...PAGE 64 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 CRANKSHAFT ASSY ...

Page 65: ...1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 PAGE 65 HONDA GX160K1QXC9 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 3 13310ZE1601 CRANKSHAFT Q TYPE 1 9 90745ZE1600 KEY 4 78X4 78X38 1 ...

Page 66: ...PAGE 66 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 CYLINDER BARREL ASSY ...

Page 67: ...WEIGHT GOVERNOR 2 6 16512ZE1000 HOLDER GOVERNOR WEIGHT 1 8 16531ZE1000 SLIDER GOVERNOR 1 9 16541ZE1000 SHAFT GOVERNOR ARM 1 10 90131ZE1000 BOLT DRAIN PLUG 2 11 90451ZE1000 WASHER THRUST 6MM 1 12 90601ZE1000 WASHER DRAIN PLUG 10 2MM 2 13 90602ZE1000 CLIP GOVERNOR HOLDER 1 14 91001ZF1003 BEARING RADIAL BALL 6205 1 15 91202883005 OIL SEAL 25X41X6 1 16 91353671003 O RING 13 5X1 5 ARAI 1 17 9405010000 ...

Page 68: ...PAGE 68 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 CYLINDER HEAD ASSY ...

Page 69: ... EXHAUST VALVE OS OPT 1 INCLUDES ITEMS W 4 12216ZE5300 CLIP VALVE GUIDE 1 5 12251ZF1800 GASKET CYLINDER HEAD 1 6 12310ZE1841 COVER HEAD 1 7 12391ZE1000 GASKET CYLINDER HEAD COVER 1 8 15721ZE1840 TUBE BREATHER 1 9 90013883000 BOLT FLANGE 6X12 CT200 4 10 90043ZE1020 BOLT STUD 6X109 2 11 90047ZE1000 BOLT STUD 8X32 2 12 9430110160 PIN A DOWEL 10X16 2 13 9500280000 CLIP TUBE C12 2 14 957230806000 BOLT ...

Page 70: ...PAGE 70 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 FAN COVER ASSY ...

Page 71: ...8 BRIGHT RED 1 4 19611ZH8810 PLATE SIDE OIL ALERT 1 7 90601ZH7013 CLIP HARNESS 1 8 19630ZH8000 SHROUD 1 10 32197ZH8003 SUB HARNESS 1 11 36100ZE1015 SWITCH ASSEMBLY ENGINE STOP 1 11 36100ZH7003 SWITCH ASSEMBLY ENGINE STOP 1 13 90013883000 BOLT FLANGE 6X12 CT200 6 14 90022888010 BOLT FLANGE 6X20 CT200 1 17 34150ZH7003 ALERT UNIT OIL 1 19 957010600800 BOLT FLANGE 6X8 1 ...

Page 72: ...PAGE 72 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 FLYWHEEL ASSY ...

Page 73: ...7 PAGE 73 HONDA GX160K1QXC9 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25X18 1 2 19511ZE1000 FAN COOLING 1 4 28451ZH8003 PULLEY STARTER 1 5 31100ZE1010 FLYWHEEL 1 5 31100ZE1810 FLYWHEEL LAMP 1 8 90201878003 NUT SPECIAL 14MM 1 ...

Page 74: ...PAGE 74 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 FUEL TANK ASSY ...

Page 75: ...MM 1 2 16955ZE1000 JOINT FUEL TANK 1 3 17510ZE1020ZA TANK FUEL NH31 MCKINLEY WHITE 1 5 17620ZH7023 CAP FUEL FILLER 1 6 17631ZH7003 GASKET FUEL FILLER CAP 1 10 89218ZE1000 WRENCH SPARK PLUG 1 11 91353671003 O RING 13 5X1 5 ARAI 1 12 9405006000 NUT FLANGE 6MM 2 13 950014500360M BULK HOSE FUEL 4 5X3000 4 5X140 1 14 9500202080 CLIP TUBE B8 2 15 957010602500 BOLT FLANGE 6X25 1 ...

Page 76: ...PAGE 76 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 IGNITION COIL ASSY ...

Page 77: ... REV 2 10 12 17 PAGE 77 HONDA GX160K1QXC9 IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1033 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 7 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90121952000 BOLT FLANGE 6X25 2 ...

Page 78: ...PAGE 78 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 MUFFLER ASSY ...

Page 79: ...000 STAY MUFFLER 1 3 18320ZF1H51 PROTECTOR MUFFLER 1 5 18331883810 CAP MUFFLER 1 7 18355ZE1810 ARRESTER SPARK SILENT 1 8 18381ZH8800 GASKET MUFFLER 1 10 90016ZE1000 BOLT FLANGE 6X13 1 11 90050ZE1000 SCREW TAPPING 5X8 4 12 90055ZE1000 SCREW TAPPING 4X6 3 15 94001080000S NUT HEX 8MM 2 16 957010601200 BOLT FLANGE 6X12 1 HONDA GX160K1QXC9 MUFFLER ASSY ...

Page 80: ...PAGE 80 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 PISTON AND RINGS ASSY ...

Page 81: ...0 25 OPTIONAL 1 1 13012ZF1023 RING SET PISTON OS 0 50 OPTIONAL 1 1 13012ZH8941 RING SET PISTON OS 0 50 OPTIONAL 1 1 13013ZF1023 RING SET PISTON 0 75 OPTIONAL 1 1 13013ZH8941 RING SET PISTON 0 75 OPTIONAL 1 2 13101ZH8000 PISTON STANDARD 1 2 13102ZH8000 PISTON OS 0 25 OPTIONAL 1 2 13103ZH8000 PISTON OS 0 50 OPTIONAL 1 2 13104ZH8000 PISTON 0 75 OPTIONAL 1 3 13111ZE1000 PIN PISTON 1 4 13200ZE1010 ROD ...

Page 82: ...PAGE 82 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 RECOIL STARTER ASSY ...

Page 83: ...LUDES ITEMS W 2 28410ZH8003ZA CASE RECOIL STARTER R8 BRIGHT RED 1 3 28420ZH8013 REEL RECOIL STARTER 1 4 28422ZH8013 RATCHET STARTER 2 5 28433ZH8003 GUIDE RATCHET 1 6 28441ZH8003 SPRING FRICTION 1 7 28442ZH8003 SPRING RECOIL STARTER 1 8 28443ZH8003 SPRING RETURN 2 9 28461ZH8003 KNOB RECOIL STARTER 1 10 28462ZH8003 ROPE RECOIL STARTER 1 11 90003ZH8003 SCREW SETTING 1 12 90008ZE2003 BOLT FLANGE 6X10 ...

Page 84: ...PAGE 84 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 GASKET KIT ASSY NO ART WORK ...

Page 85: ...SSY NO PART NO PART NAME QTY REMARKS 1 11381ZH8801 GASKET CASE COVER NON ASBESTOS 1 2 12251ZF1800 GASKET CYLINDER HEAD 1 3 12391ZE1000 GASKET CYLINDER HEAD COVER 1 4 16212ZH8800 GASKET INSULATOR 1 5 16221ZH8801 GASKET CARBURETOR 1 6 18381ZH8800 GASKET MUFFLER 1 7 06111ZH8405 GASKET KIT 1 INCLUDES ITEMS W ...

Page 86: ...PAGE 86 MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 HONDA GX160K1QXC9 LABELS ASSY ...

Page 87: ...7 HONDA GX160K1QXC9 LABELS ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZH8020 EMBLEM GX160 1 3 87522ZH9000 LABEL CAUTION 1 6 87528ZE1810 MARK CHOKE 1 8 87532ZH8810 MARK OIL ALERT E 1 10 87534ZE1841 LABEL AIR CLEANER CAUTION 1 11 87535ZE1840 MARK AIR CLEANER SALES POINT 1 ...

Page 88: ...cts h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less...

Page 89: ...MP1 SERIES MASONRY SAW OPERATION AND PARTS MANUAL REV 2 10 12 17 PAGE 89 NOTES ...

Page 90: ...tact sales multiquip co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2017 MULTIQUIP INC Multiquip Inc the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This...

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