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MP Filtri BS110, Operator'S Manual

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MP Filtri BS110 Operator'S Manual Download Page 4

Product Presentation

The Bottle Sampler is an off-line unit designed to be used with the LPA2, LPA3 and CML2 for accurate contamination monitoring 
and suitable for laboratory applications.
The product is compatible with various hydraulic fluid types depending on the version being used (please refer to section 5 for 
further details). The product is also compatible with a wide range of fluid viscosities.

High Viscosity fluids

The high-pressure version of the BS500 is suitable for fluids with a viscosity grade of ISOVG 68 (68 cSt @40C).  
This feature is used to decrease the de-aeration and flush times of such fluids.

Benefits

•  Easy to use
•  De-aeration Facility
•  Large sample volume sampling up to 500 ml bottles

Operators Guide

2

Summary of Contents for BS110

Page 1: ...Operators Guide BS110 BS500 Bottle Samplers ...

Page 2: ......

Page 3: ...sories kit included Includes carry case BS110 only Contact MP Filtri for use with fluids other than those stated The 110 ml and 500 ml bottle samplers are suitable for off line and laboratory applications where fluid sampling at point of use is inaccessible or impractical A fluid de aeration facility comes as standard BS110 110 ml Bottle Sampler BS500 500 ml Bottle Sampler Features Benefits Operat...

Page 4: ...n the version being used please refer to section 5 for further details The product is also compatible with a wide range of fluid viscosities High Viscosity fluids The high pressure version of the BS500 is suitable for fluids with a viscosity grade of ISOVG 68 68 cSt 40C This feature is used to decrease the de aeration and flush times of such fluids Benefits Easy to use De aeration Facility Large s...

Page 5: ...ser guide software drivers Scope of Supply BS500 1 x 500 ml Bottle Sampling base unit 1 x Top cap pressure vacuum chamber 1 x M16x2 microbore pressure hose 600 mm long 1 x Power adapter 1 x UK EU US AUS CN power lead 3 x 210 ml clear glass bottles 2 x 500 ml clear glass bottles 1 x Digital copy of user guides software drivers Specific model will be as per ordered item PRODUCT OVERVIEW IMPORTANT Do...

Page 6: ...Operators Guide 4 ...

Page 7: ...sales mpfiltri co uk The products described are in conformity with the following directives 2014 30 EU Electromagnetic Conformity Certification Testing that has been carried out is in accordance with DEF STAN 00 35 Part 3 issue 4 Environmental Test Methods BS EN 60068 range of standards covering environmental conditions BS EN 60529 1992 A2 2013 Degrees of Protection provided by enclosures IP Code ...

Page 8: ...Operators Guide 6 ...

Page 9: ...nce 16 4 2 Electrical Interface 16 4 3 Physical Attributes 16 4 4 Fluid Characteristics 16 4 5 Environment 16 4 6 Connection to use with Particle Analyser 17 4 7 Dimensions and ordering code 18 5 Product Installation and General Operation 21 5 1 Preliminary Operations 21 5 1 1 Internal Cleaning 21 5 1 2 Pressurization and Opening 21 5 1 3 Bottle Cleanliness and Verification 21 5 1 4 Fluid Sampling...

Page 10: ...u to master the full functionality of the device as well as key information on safety waranty maintenance and accessories At MP Filtri we are commited to customer service and hope this manual will help you to fully master the Bottle sampling units Disclaimer As a policy of continual improvement MP Filtri reserves the right to alter the specification without prior notice Operators Guide 8 ...

Page 11: ...OPERATOR S GUIDE Operators Guide 9 ...

Page 12: ...ation of Conformity is included in this manual The warranty has a duration of twelve months starting from the date shown on the delivery note To consulte General Warranty Conditions section of this Use and Maintenance Manual Read this manual carefully before commissioning maintenance or other activities on or with the unit Each operator involved in the operation of the mobile filtration unit must ...

Page 13: ...ctrician is aware of the possible dangerous situations that may arise during his work and takes appropriate precautions to avoid risks of accidents at work The person in charge of handling the machine or parts thereof The slinger is aware of the problems concerning the transport of machines or parts thereof in safe conditions for this purpose they use lifting equipment suitable for the purpose fol...

Page 14: ... portable particle counters and when moving the unit ALL EQUIPMENT SHOULD BE ALLOWED TO COOL PRIOR TO HANDLING AFTER IT HAS BEEN IN USE 1 4 Personal Protective Equipment When operating the unit personnel must be wearing safety shoes gloves and goggles In general the PPEs to be used according to the activities on the machinery are listed in the following table ACTIVITY Ordinary operation Planned ma...

Page 15: ... unit and accessories is 10 kg The packed weight of the BS500 unit and accessories is 13 kg The packaging dimensions are 60 x 50 x 40 cm 2 2 Storage The unit should be stored in a suitable location away from the production area when not in use The unit should be stored with the caps provided on the ports This location should not impede any other production or personnel Operators Guide 13 ...

Page 16: ...a MP Filtri authorised affiliate How to obtain service To obtain service under the terms of this warranty the customer is required to notify MP Filtri before the expiration of the warranty period and to return the item in accordance with MP Filtri product return policy Any product returned for warranty repair must be accompanied by a full fault report specifying the symptoms and the conditions und...

Page 17: ...f inadequate packaging will nullify MP Filtri obligations under this warranty Should the customer s product be damaged in transit following a repair at MP Filtri site a full photographic record of the damage must be obtained packaging and the product to support any claim for recompense Failure to present this evidence may limit MP Filtri obligations under this warranty THIS WARRANTY IS GIVEN BY MP...

Page 18: ...mm D Weight BS110 BS500 1 8 kg for packed weight see section 2 1 7 kg for packed weight see section 2 1 Connections M16x2 hydraulic connection Hoses 600 mm M16x2 hydraulic pressure hose Seal Material M N Version Viton contact MP Filtri for any fluids that are incompatible with Viton seals S Version Perflouroelastomer only for BS500 version E Version EPDM only for BS500 version 4 4 Fluid Characteri...

Page 19: ...e cap as illustrated To waste bottle Disposable dip tube BOTTLE SAMPLING UNIT PARTICLE ANALYSER Sample bottle BS500 BS110 Sample bottle Hose connection to Analyser Operating mode selector Top handle Top valve Visiwink On Off switch DC Power IN On Off BASE UNIT Dip tube Removable top unit Bayonet locking mechanism Operators Guide 17 ...

Page 20: ...compatibility Pressure rating Pressure cylinder option 0 0 M 2 bar Acrylic cylinder assembly Mineral oil and synthetic fluids Configuration example BS110 O M O Designation Ordering code 110 ml fluid volume BOTTLE SAMPLING UNIT BS110 157 212 87 130 163 Ø85 Operators Guide 18 ...

Page 21: ...crylic cylinder assembly UK power adapter USA power adapter Mineral oil and synthetic fluids Subsea and water based fluids 4 bar high pressure option Glass cylinder assembly European power adapter Australasia power adapter Phosphate ester and aggressive fluids Phosphate ester and aggressive fluids Mineral oil and synthetic fluids Subsea and water based fluids Configuration example BS500 O UK V O B...

Page 22: ...Operators Guide 20 ...

Page 23: ... containers qualifying controlling cleaning methods DIN ISO 5884 Fluid systems and components methods for system sampling and measuring the solid particle contamination of hydraulic fluids US FED STD 209E Cleanroom standards Class 100 000 minimum ISO 14644 1 Cleanroom standards ISO 8 minimum How to clean and re use your own bottles For definitive guidance on the cleaning and verification of glassw...

Page 24: ...solated from the surrounding environment Hand pump and hose are available as spares via MP Filtri Please note this is only currently available for 100 ml or 200 ml size bottles 5 2 General Operation Optional Equipment Course Screen Filter to protect the contamination monitoring product from fluids that have particularly high contamination that could block the flow path 5 2 1 Physical Checks Oil le...

Page 25: ...econds press flush button on the contamination monitoring product This is approximately 30 seconds after the unit is switched on 16 Press the start button on the contamination monitoring product once about half the fluid has flushed from the bottle This will start a short test which will purge the contamination monitoring product 17 Oncethetestiscompletepresstheflushbuttonuntilallthefluidhasflushe...

Page 26: ...he Visiwink will turn red 16 Once the BS500 stabilises this takes about 30 seconds press flush button on the contamination monitoring product This is approximately 30 seconds after the unit is switched on 17 Press the start button on the contamination monitoring product once about half the fluid has flushed from the bottle This will start a short test which will purge the contamination monitoring ...

Page 27: ...e valve 6 Turn the selector handle to Vacuum the position nearest the yellow disc marked V 7 Switch ON the bottle sampling unit and leave running for several minutes until all air bubbles have been removed from the fluid sample This is done by turning the selector handle to Pressure the position nearest the red disc marked P DO NOT pour fluid sample directly into the chamber DO NOT pour fluid samp...

Page 28: ...setting of 2 5 bar approximately 45 seconds 5 Flush the CMP approximatly 50 of the sampler fluid 6 Using the desired test set up as and method as described in the CMP operators guides 7 The Bottle Sampling Test is a three test analysis as described in the contamination monitoring product user guide 8 Upon test completion after the emptying cycle is completed switch OFF the bottle sampler 9 Turn th...

Page 29: ...s are sent in a cardboard box with foam inside and these should be recycled accordingly Fluids used with the Bottle Sampler should be fully drained and disposed of according to EU waste framework directive and ISO44001 Environmental Management Operators Guide 27 ...

Page 30: ...RE HOSE M16x2 Micro bore pressure hose by length various available Plated steel alternative material options available Pressure hoses are able to connect MP Filtri products directly to your hydraulic systems Operators Guide 28 ...

Page 31: ... the sample fluid providing greater confidence in analysis and we provide a range of adapters to suit our various bottle sizes The pump can be fully dismantled for cleaning and the sample hose plus main seal can be replaced to further improve clean practise Ultra clean bottles cleaned to and in accordance with DIN ISO 5884 Ultra clean bottles cleanliness verified to ISO 3722 NAS 1638 cleanliness c...

Page 32: ...Operators Guide 30 ...

Page 33: ...as been fully connected at both the bottle sampler and the CMP Confirm that there is a free flow of fluid to the CMP by operating the flush valve and observing fluid passing to waste Check that the BS500 is reaching sufficient pressure 2 to 2 5 bar Bottle Sampler not reaching required pressure Regrease O ring in the base of bottle sampler using a suitable grease silicone grease is recommended Spor...

Page 34: ...reserves the right to make changes to the models and versions of the products described at any time both for technical and commercial reasons The colours and photographs of the products are purely indicative Any reproduction partial or total of this document is strictly prohibited Rights reserved Operators Guide 32 ...

Page 35: ......

Page 36: ... 49 0 6894 95652 0 sales mpfiltri de MP Filtri India Pvt Ltd Bangalore India 91 80 4147 7444 91 80 4146 1444 sales mpfiltri co in MP Filtri Shanghai Co Ltd Shanghai Minhang District China 86 21 58919916 116 sales mpfiltrishanghai com MP Filtri U K Ltd Bourton on the Water Gloucestershire United Kingdom 44 0 1451 822 522 sales mpfiltri co uk MP Filtri U S A Inc Quakertown PA U S A 1 215 529 1300 sa...

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