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Motor City Wash Works AIR ONE PROFILER, Installation Manual

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Motor City Wash Works AIR ONE PROFILER Installation Manual Download Page 15

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 

Phone: 248.313.0272 ▪ Fax: 248. 313.0271 

        

REVISION 5-20-21

                            

www.motorcitywashworks.com

                                                 

15

 

 

   

             

 

                    10HP Square Frame Producer Location                                                 20HP Square Frame Producers Location    

 

   

      

 

                       30HP Square Frame Producers Location                                            40HP Square Frame Producers Location    

 

   

      

 

                      50HP Square Frame Producers Location                                                 10HP Color Skinz™ Producer Location    

Summary of Contents for AIR ONE PROFILER

Page 1: ...imum Efficiency 10 HP Motors 208 230 460VAC 3PH Premium Efficiency Very Quiet Convenient Method to Clean Inlet Strainer 3 Different Colored Molded Heavy Plastic Housings Never Corrodes Never Fades Inv...

Page 2: ...Air One Top Profiler Installation Procedure Upon receiving your MCWW equipment open all boxes and crates and verify that you have all the required components and there is no damage to the equipment V...

Page 3: ...SION 5 20 21 www motorcitywashworks com 3 Using the pictures 2 and 3 showing the different equipment envelopes verify that there is sufficient room for your PROFILER dryers Pic 2 Profiler Dryer Envelo...

Page 4: ...ture 4 below Bring the dryer to the installation area Pic 4 Secure Dryer Frame with C Clamps use BESSY style adjustable clamps Choose which configuration you want your top for dryer STRAIGHT see previ...

Page 5: ...two holes and the 3rd set down will match up to bolt the main beam to each leg Position the OUTSIDE EDGE of the DRIVER SIDE LEG 45 from the INSIDE EDGE of the INSIDE GUIDE RAIL see picture below and...

Page 6: ...the two photo eye trees and install as shown in picture 7 and 8 below We have a smaller 2 sensor photo eye tree used when producers are introduced on the side of each leg Pic 7 Photo Eye Tree Pic 8 P...

Page 7: ...ounts as shown below Brackets must be loosenened in order to mount on driver s side and passenger s side leg see below NOTE Mounts will go OVER Color Skinz where applicable Once completed mount to dri...

Page 8: ...0271 REVISION 5 20 21 www motorcitywashworks com 8 Locate the control box and mount on the PASSENGER S SIDE as shown in picture 9 Pic 9 Control Box Mounts Pic 10 Control Box Mounts Pic 11 Control Box...

Page 9: ...nction box Connect the air hose unions and Y fittings at the passenger upper side corner see picture 12 Pic 12 Connect Air Lines YOUR PROFILER DRYER REQUIRES A POWER SOURCE OF 120VAC CONNECT THE POWER...

Page 10: ...our Profiler Dryer requires a 3 8 air line capable of 4 SCFM Connect the air line to the air panel inlet fitting see below Pic 14 a and 14 b Pic 14 a Air Panel Connections Internal Exhaust s Black sin...

Page 11: ...ocate the boxes containing the COLOR SKINZ covers and install on each leg and photo eye tree see below Pic 15 Color Skinz Pic 16 Color Skinz SELECT THE PROPER COLOR SKINZ COVER SNAP ONE SIDE OF THE LI...

Page 12: ...ichigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 12 Pic 17 Photo Eye Tree Color Skinz Pic 18 Color Skinz Locate the ACCENT COVERS and install them pe...

Page 13: ...seam and pull through each of the FOUR PLASTIC TIE MOUNTS located on the producer outlet see picture 20 below Cut a slit in the fabric for the zip tie end to come through as show below Tighten the pl...

Page 14: ...ty Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 14 90HP Profiler Dryer For a 70HP system subtract the two botto...

Page 15: ...Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 15 10HP Square Frame Producer Location 20HP Square Frame Producers Location 30HP Square Frame Producers Location 40HP Square Frame Produce...

Page 16: ...REVISION 5 20 21 www motorcitywashworks com 16 20HP Color Skinz Producers Location 30HP Color Skinz Producers Location 40HP Color Skinz Producers Location Color Skinz Producers Location Configurations...

Page 17: ...Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 17 30 90 20HP Configuration 20HP Exit Facing Configuration Intended for...

Page 18: ...driver s side and down the leg Finally pull each individual cable terminated at the end of the main cable and connect each one of them to each photo eye see picture 29 Using plastic ties secure the ca...

Page 19: ...as the same control box as the 30HP Top Profiler Dryer see picture 11 After the control box is secured properly on the PASSENGER S SIDE LEG pull the grey EMITTER PHOTO EYE CABLE behind the control box...

Page 20: ...N THE DRIVER S SIDE LEG Pic 34 Receiver Photo Eye Cables Pull the power and the control cable behind the box and up to the ceiling Connect each cable in its own separate junction box Like the Top Prof...

Page 21: ...ic 38 Color Skinz Start Up Procedure Start each dryer one at a time and verify for proper rotation and if any IMPELLER rubs on any INLET CONE If an IMPELLER is rubbing on an INLET CONE adjust the posi...

Page 22: ...supply ON and adjust both main regulators PROFILER TOP and PROFILER SIDES to 60 PSI Push the manual button override for each air panel valve and confirm that each nozzle is extending down when pushed...

Page 23: ...AIR LINES AT THE VALVE OR AT THE CYLINDER HOUSING Turn the power ON to the controllers and verify that the POWER pilot light is ON see picture 44 Turn ON the car wash controller OUTPUT for the READY S...

Page 24: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 24...

Page 25: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 25...

Page 26: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 26 Internal Control Box Connections...

Page 27: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 27 Internal Control Box Connections...

Page 28: ...u have all the required components and there is no damage to the equipment Verify that you have all your installation materials Your MCWW ENERGY GATE SYSTEM comes pre assembled and already installed o...

Page 29: ...Y one BLACK from the air panel located in the leg ENTRANCE SOLENOID VALVE to the closest entrance side ENERGY GATE UNIT Using the supplied 1 4 air line TEE fittings pull two more air lines from the fi...

Page 30: ...anel see picture 3 WARNING IT IS IMPERATIVE TO SUPPLY THE ENERGY GATE S PNEUMATIC SYSTEM PANEL WITH CLEAN DRY COMPRESSED AIR ANY AMOUNT OF MOISTURE VAPORIZED OIL OR ANY OTHER IMPURITIES WITHIN THE MAI...

Page 31: ...est the operation of the gate by pushing the AIR VALVE MANUAL OVERRIDE BUTTON Confirm that the gate is open at rest and closes when the button is pushed Check for leaks and repeat for each gate Pic 5...

Page 32: ...r to solve it and make the product or process operational again It is imperative to understand that all problems have a cause and solution Many times you may not have an actual fault and just a simple...

Page 33: ...impeller is out of round or bent Check for debris in housing on screen or inside of impeller Ensure motor shaft is not bent Profiler Dryer Breaker soft start VFD tripping faulting Check amperage that...

Page 34: ...g ground Profiler Dryer Not drying car fully Make sure a drying agent is being used to fully utilize your drying space Consult Air One or Profiler Dryer manuals for approximate recommended housing ang...

Page 35: ...ryers Check continuity of 3phase motor leads including ground Profiler Dryer Profiler not extending Verify ready signal is present Ensure air supply is present minimum 40psi Check for dirty misaligned...

Page 36: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 36 Support Documents Dryer Beam Extension...

Page 37: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 37...

Page 38: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 REVISION 5 20 21 www motorcitywashworks com 38...

Page 39: ...a new or refurbished unit not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Number All shipping costs to MCWW are as...

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