D.Starter dismantle
1.Dismantle left crankcase cover
2.Remove hexagon nut, then remove the starter lever.
3.Remove five screw of separated plate.
4.Remove start spring from
start returning position.
5.Remove driven gear comp. of
kick starter.
6.Remove the retaining C-type
Ring.
7.Remove spindle comp.
of kick starter.
8.Checking starter
a. Check the wearing condition of the outer diameter of spindle comp and the inner
diameter of bush and gear.
b. Check the wearing condition of shaft of driven gear comp. Gear sets and
ratchet.
9.Assembling the starter
Assemble the starter follows the.
Opposite procedure of dismantling.
Locking torque : M6: 1.0~1.2kg/m.
Note:
c
Make sure one end of the torsion spring is
hooked on the groove of driven gear, and
another end of torsion spring is hooked on
the pole of inside of left crankcase.
d
Put some grease in every shaft and gear sets
before assembly.
70
Summary of Contents for BLUR 150
Page 1: ......
Page 12: ...C Chassis appearance 1 Apply oil 1 2 1 2 3 4 5 6 7 8 2 Apply grease 3 4 5 6 7 8 8...
Page 13: ...D Wheel bearing Final transmission mechanism gear oil Speedometer gear clean grease 9...
Page 63: ...1 Lubrication System 59...
Page 87: ...7 A C Generator A Dismantling AC generator B Installing AC generator 83...
Page 101: ...97...
Page 121: ...1 Brake pad inspection for BLUR 150 117...
Page 133: ...3 Recharge system A Recharge system diagram for BLUR 150 129...
Page 158: ...9 BLUR 220 Specified engine oil synthetic 1000ml 154...
Page 167: ...18 Ignition coil Dismantle the right lower cover You can see the ignition coil clearly 163...
Page 172: ...5 Engine Management System EMS 168...
Page 173: ...EMS index EMS units EMS diagnostic 169...
Page 174: ...Feature of PGO 2nd stage EMS feature 1 small light 2 integrity 3 accuracy 4 simple 170...
Page 177: ...EMS units 173...
Page 178: ...Throttle position sensor Intake pressure sensor injector Idle Speed Controller 174...
Page 179: ...FUEL PUMP COMP COIL COMP IGNITION O2 SENSOR TE SENSOR crankshaft ANGLE SENSOR 175...
Page 180: ...ECU SAFETY SENSOR SIDE STAND AIAC ASSY SOLENOID 176...
Page 181: ...Important PIN no of ECU ECU PIN 1 PIN 18 PIN 19 PIN 36 PIN 177...
Page 192: ...Oxygen sensor W heater 12V 2 couple 8 Gr ground B output 188...
Page 197: ...Fuel pump R B output 12V B ground R B B voltage 12V resistance 1K 193...
Page 200: ...ISC Idle Speed Control W ISC A R B ISC B G ISC B Gr ISC A ISC unit R A A 80 B B 80 196...
Page 205: ...EMS fuses 7 5A 10A 5A 1A 10A 15A 201...
Page 207: ...6 EMS diagnostic 203...
Page 208: ...Quick diagnostic part no S320840G01 name quick diagnostic 204...
Page 211: ...PC diagnostic part number S320891G01 name software adapter software adapter 207...
Page 212: ...PC diagnostic part number S320838G01 name connect cable 208...
Page 215: ...7 EMS system Repairing tool 211...
Page 216: ...pocket tester wiring pocket tester wiring part no S905310005 212...
Page 217: ...Ignition gauge connect minimum distance 6mm Plug cap ground 213...
Page 218: ...Fuel pressure gauge fuel pressure gauge part no S905330008 214...
Page 220: ...8 General Electric units 216...
Page 222: ...Signal flasher relay LED within the leg shield cover dismantle the leg shield cover first 218...
Page 223: ...regulator within the right body cover dismantle 1 luggage comp 2 rear rack 3 body cover 219...
Page 224: ...Fuel gauge dismantle 1 middle cover below the middle cover 220...
Page 225: ...Measure the fuel gauge gray output black ground gray black F 4 10 E 80 90 221...
Page 231: ...6 Wiring diagram Wiring diagram for BLUR 150 4V 227...
Page 232: ...Wiring diagram for BLUR SS220I 228...
Page 233: ...229...
Page 234: ...230...