Piston & Cylinder inspection (220CC)
Part name /description
Standard value
( mm )
Limit of use
( mm )
Bore
67.485~67.505 67.595
Curve
- 0.005
Cylindrility
- 0.005
Cylinder
Roundness
- 0.005
lst ring
0.04~0.08
0.15
Clearance b/w Piston and
Piston ring
2
nd
ring
0.02~0.06
0.15
lst ring
0.10~0.25
0.50
2
nd
ring
0.30~0.45
1.0
Clearance of cutting
section
side ring
0.2~0.7
---
Piston outer diameter
67.460~67.480 67.390
Measuring location of piston outer dia.
Down to 8 mm from the piston
skirt
---
Clearance b/w piston and cylinder
0.025~0.035 0.10
Piston/
Piston ring
Piston pin hole inner dia
16.004~16.010 16.040
Piston pin outer diameter
15.992~15.990 15.98
Clearance between piston and piston pin
0.020~0.017 0.025
Connecting rod small end inner dia
16.010~16.016 16.060
Crankshaft
Item
Standard value(mm)
Limit of use.(mm)
Clearance of connecting rod big end
axle direction
0.005~0.013 0.05
Clearance of connecting rod big end
vertical direction.
0.10~0.40 0.8
Swingness of the crank shaft journal.
0.03
0.10
145
Summary of Contents for BLUR 150
Page 1: ......
Page 12: ...C Chassis appearance 1 Apply oil 1 2 1 2 3 4 5 6 7 8 2 Apply grease 3 4 5 6 7 8 8...
Page 13: ...D Wheel bearing Final transmission mechanism gear oil Speedometer gear clean grease 9...
Page 63: ...1 Lubrication System 59...
Page 87: ...7 A C Generator A Dismantling AC generator B Installing AC generator 83...
Page 101: ...97...
Page 121: ...1 Brake pad inspection for BLUR 150 117...
Page 133: ...3 Recharge system A Recharge system diagram for BLUR 150 129...
Page 158: ...9 BLUR 220 Specified engine oil synthetic 1000ml 154...
Page 167: ...18 Ignition coil Dismantle the right lower cover You can see the ignition coil clearly 163...
Page 172: ...5 Engine Management System EMS 168...
Page 173: ...EMS index EMS units EMS diagnostic 169...
Page 174: ...Feature of PGO 2nd stage EMS feature 1 small light 2 integrity 3 accuracy 4 simple 170...
Page 177: ...EMS units 173...
Page 178: ...Throttle position sensor Intake pressure sensor injector Idle Speed Controller 174...
Page 179: ...FUEL PUMP COMP COIL COMP IGNITION O2 SENSOR TE SENSOR crankshaft ANGLE SENSOR 175...
Page 180: ...ECU SAFETY SENSOR SIDE STAND AIAC ASSY SOLENOID 176...
Page 181: ...Important PIN no of ECU ECU PIN 1 PIN 18 PIN 19 PIN 36 PIN 177...
Page 192: ...Oxygen sensor W heater 12V 2 couple 8 Gr ground B output 188...
Page 197: ...Fuel pump R B output 12V B ground R B B voltage 12V resistance 1K 193...
Page 200: ...ISC Idle Speed Control W ISC A R B ISC B G ISC B Gr ISC A ISC unit R A A 80 B B 80 196...
Page 205: ...EMS fuses 7 5A 10A 5A 1A 10A 15A 201...
Page 207: ...6 EMS diagnostic 203...
Page 208: ...Quick diagnostic part no S320840G01 name quick diagnostic 204...
Page 211: ...PC diagnostic part number S320891G01 name software adapter software adapter 207...
Page 212: ...PC diagnostic part number S320838G01 name connect cable 208...
Page 215: ...7 EMS system Repairing tool 211...
Page 216: ...pocket tester wiring pocket tester wiring part no S905310005 212...
Page 217: ...Ignition gauge connect minimum distance 6mm Plug cap ground 213...
Page 218: ...Fuel pressure gauge fuel pressure gauge part no S905330008 214...
Page 220: ...8 General Electric units 216...
Page 222: ...Signal flasher relay LED within the leg shield cover dismantle the leg shield cover first 218...
Page 223: ...regulator within the right body cover dismantle 1 luggage comp 2 rear rack 3 body cover 219...
Page 224: ...Fuel gauge dismantle 1 middle cover below the middle cover 220...
Page 225: ...Measure the fuel gauge gray output black ground gray black F 4 10 E 80 90 221...
Page 231: ...6 Wiring diagram Wiring diagram for BLUR 150 4V 227...
Page 232: ...Wiring diagram for BLUR SS220I 228...
Page 233: ...229...
Page 234: ...230...