background image

02/06/10 M2-6_(raf

f_acqua)_EN

ENGLISH

ENGLISH

For open gensets installed indoors, we recommend:

• 

The dimensions of the air outlets be such that they have 

at least the same area of the radiator;

• 

the dimensions of the windows for air outlet is at least on 

the surface of the radiator.

• 

The dimensions of the air inlets be such that they have at 

least the same area of the ra10% for gensets up to 

130 kVA or +25% for gensets beyond 130 kVA;

For canopied gensets installed indoors, we recommend:

• 

The dimensions of the air outlets be such that they have 

at least the same area of the generator air outlets, as indi-

cated at page M2.7 of the present manual; 

• 

The dimensions of the air inlets be such that they have at 

least the same area of the generator air inlets, as indica-

ted at page M2.7 of the present 10% for gensets 

up to 130 kVA or +25% for gensets beyond 130 kVA;

The opening area has to be calculated considering protection 

grill surface, in order to insure that remaining free area is suf-

ficient.

Dimensions  of  openings  calculated  as  above  indicated,  are 

the minimum acceptable dimensions in case of L.T.P. use; the 

pressure remaining after radiator and back pressure must be 

considered while planning dimensions of the piping.

To calculate the opening section check below drawing:

WARNING:

 to avoid reflux of heated air and loss of load, add 

an air duct between radiator and opening.

To consider the correct quantity of heat to be discharged, loss 

of heat on duct should be evaluated. If the duct is not appro-

priately insulated, room-temperature may increase considera-

bly, for this reason it may be necessary to install an electro 

ventilator for correct air exchange.

a

Radiator surface

b

Free opening

c

Air flow opening with grill and 80% of open 

surface

d

Air flow opening with baffle plates

Electro ventilator capacity can be calculated as follows:

       ATTENTION

Exhaust piping may reach up to 600 °C during opera-

tion, therefore it is compulsory to cover piping with ap-

propriate insulation.

!

Fan Capacity  

[

m

3

/h

]

=     Transmitted heat 

[

Kcal/h

]

        0,287 

x

 

t  

[

°C

]

Considering:

•  heat to radiation is indicated on engine/alternator technical 

data sheet;

•  0. 287 is specific heat for each m3 of air at 20°C;

•  Δt in °C is usually considered as equal to 5 °C (worst 

conditions are considered).

EXHAUST PIPING

Exhaust piping must be built in accordance to laws in force in 

the country of installation.

General indications:

•  Minimum required thickness: 2.0 mm;

•  Diameter of piping has to be calculated considering, length, 

number of bends, type of exhaust muffler, and any other 

accessory used on it.

 Back pressure should not exceed 

values provided by manufacturer, as this causes loss 

of power and damage to the engine.

DANGER

Engine exhaust gas contains carbon monoxide, harm-

ful to health and in large quantities can cause intoxica-

tion or death.

•  Exhaust  piping  should  be  composed  of  parts,  connected 

by flanges with gaskets, for easy disassembling and grant 

maximum tightness.

•  Exhaust piping should be connected to engine by a flex that 

should absorb dilatation and separate fix part from engine 

piping.

•  Exhaust piping should not weigh on engine manifold.

!

REV
.0-06/10

M

2.6.3

INSTALLATION INSTRUCTIONS

18

Summary of Contents for NAKED GE 3500 HBM

Page 1: ...genos Stromerzeuger GrupoGerador Stroomaggregaten Skupinagener toru Codice Code Code Codigo Kodezahl C digo Code K d Edizione Edition dition Edici n Ausgabe Edi o Editie Edice 07 2016 NAKED GE 3500 HB...

Page 2: ......

Page 3: ...13 3 INSTALLATION AND USE M2 7 INSTALLATION PAG 14 M2 6 INSTALLATION AND ADVICE PAG 15 M25 SET UP FOR OPERATION GASOLINE ENGINE PAG 19 EARTHING KIT PAG 20 M26 1 STARTING AND STOPPING HONDA GASOLINE EN...

Page 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Page 5: ...22 Rated altitude above sea level 23 Max ambient temperature 24 Dry weight kg 25 Any additional information Any of our product is labelled with CE marking attesting its conformity to appliable direct...

Page 6: ...not respec ted damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Dan...

Page 7: ...liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of exposure to high conc...

Page 8: ...trailers or site tows Never drag the machine without trailer or site tow Check for a correct assembly of the machine to the towing device Always make sure that the hook of the vehicle is suitable for...

Page 9: ...AND USE Make sure the area above the lighting tower is free from overhead cables or other obstacles Before raising the mast extract the outriggers located at the sides of the machine Acting on the ou...

Page 10: ...n alternator The model GE3500 is a compact diesel generating set is easily transported using a trolley The design incorporates a steel structure with engine and alternator mounted on anti vibration da...

Page 11: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Page 12: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Page 13: ...and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTL...

Page 14: ...13 11 14 CJ6D6010_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE GE 3500 HBM KBM REV 0 07 16 14...

Page 15: ...rce ATTENTION All generating sets are equipped with a control system that is NOT influenced by standard environmental factors and is able to stop the unit in case of anomalous values in the fundamenta...

Page 16: ...in pos sible liquid leakages hence no specific measures are needed in this regard In case of doubts concerning your genset do not hesita te to contact our technical sales office ATTENTION Engine and a...

Page 17: ...o it by using screw anchors or rag bolts Base dimensions should exceed genset dimensions of at least 200 mm on each side Base should weigh three times static genset weight indicated on the technical d...

Page 18: ...aluated If the duct is not appro priately insulated room temperature may increase considera bly for this reason it may be necessary to install an electro ventilator for correct air exchange a Radiator...

Page 19: ...shown on the manual attached to the battery When battery is activated DON T add any other liquid LUBRICANT Please refer to the motor operating manual for the recommen ded viscosity To check the oil l...

Page 20: ...ct by means of the GFI Connect the generating set to an earthing system via a cable certain efficiency using the ground terminal 12 on the machine EARTHING KIT WITH GROUND FAULT INTERRUPTER The ground...

Page 21: ...ergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1 stop to draw single phase current from the auxiliary sockets 2 Wait for a few minutes to...

Page 22: ...ed with the starter off let it turn for a few minutes before drawing the load STOPPING To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use...

Page 23: ...teur F llverschluss Motor l 26 Tappo serbatoio Fuel tank cap Bouchon r servoir F llverschluss Kraftstofftank 27 Silenziatore di scarico Muffler Silencieux d chappement Auspufftopf 28 Interruttore moto...

Page 24: ...oio Fuel tank cap Bouchon r servoir F llverschluss Kraftstofftank 27 Silenziatore di scarico Muffler Silencieux d chappement Auspufftopf 28 Comando stop Stop control Commande stop Stop Hebel 31 Tappo...

Page 25: ...8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page During the use of the electricity generating group NEVER EXCEED the power indications paying care...

Page 26: ...ting machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit re...

Page 27: ...ectricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical p...

Page 28: ...on feature verify that the c c terminal battery connections respect the polarities the battery is not faulty or has a short circuited element the battery level is not too low with the consequent recha...

Page 29: ...erating Manual DIESEL ENGINE The motor does not start up or starts up and then stops immediately 1 Lack of fuel in tank or fuel tap closed 2 Fuel filter clogged 3 Air leaks in fuel system 4 Battery no...

Page 30: ...ith setting wrong or fault 1 Regulate speed to its nominal no load value 2 Check winding diodes etc on alternator See to alternator manual Repair or replace A s k f o r intervention of Service Departm...

Page 31: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Page 32: ...th or safety respecting completely the laws and or dispositions in force in the place M 45 STORAGE AND CUST OFF REV 0 06 00 CUST OFF Have qualified personnel disassemble the machine and dispose of the...

Page 33: ...able loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average po...

Page 34: ...13 11 14 CJ6D6010_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN GE 3500 HBM KBM REV 0 07 16 650 490 520 34...

Page 35: ...arity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON OFF C5 Accelerator electronic control D5 Actuator E5 Pick up F5 Warni...

Page 36: ...X G a d n o H e n i g n E 23212 S 010 Balducci F 2 Approvato Esp Data Dis Appr Modifica Denominazione Macchina Data Progetto di n Pag n 3 r p p A e t a D Approved Project Denomination Machine Modifica...

Page 37: ...W Y Y H3 S2 BL R Y LED EXT EXT OIL AL G3 BL R ROSSO RED Engine Honda GX 270 UT2 manual recoil starter oil alert 25460 prg 25460 S 010 2 Approvato Esp Data Dis Appr Modifica Denominazione Macchina Data...

Page 38: ...230V 16A H B Q4 C ROTOR BL BL R B BL B B B B B B B B B Y Y Y Y F F 10A Y GIALLO YELLOW R B B F A Unificato schema 6 1 0 2 5 0 7 2 16A P4 GE 4000 GE 5000 GE 3500 12A Aux 230Mx2 12DC T CJ6D6010 prg 2537...

Page 39: ......

Page 40: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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