Mosa NAKED GE 3500 HBM Use And Maintenance Manual Download Page 31

05/09/05 M43_EN

ENGLISH

ENGLISH

NOTE

By maintenance at care of the utilizer we intend all the operatios 

concerning the verification of mechanical parts, electrical parts 

and of the fluids subject to use or consumption during the normal 

operation of the machine.

For  what  concerns  the  fluids  we  must  consider  as  mainte

-

nance even the periodical change and or the refills eventually 

necessary.
Maintenance operations also include machine cleaning 

operations when carried out on a periodic basis outside of the 

normal work cycle.
The repairs 

cannot be considered

 among the maintenance 

activities, i.e. the replacement of parts subject to occasional 

damages and the replacement of electric and mechanic com-

ponents consumed in normal use, by the Assistance Authorized 

Center as well as by manufacturer.

The replacement of tires (for machines equipped with trolleys) 

must be considered as repair since it is not delivered as standard 

equipment any lifting system.

The periodic maintenance should be performed according to 

the schedule shown in the engine manual. An optional hour 

counter  (M)  is  available  to  simplify  the  determination  of  the 

working hours.

ENGINE AND ALTERNATOR
PLEASE REFER TO THE SPECIFIC MANUALS 

PROVIDED.

Every engine and alternator manufacturer has maintenance 

intervals and specific checks for each model: it is necessary 

to  consult  the  specific  engine  or  alternator  USER  AND 
MAINTENANCE manual.

VENTILATION

Make certain there are no obstructions (rags, leaves or other) 

in the air inlet and outlet openings on the machine, alternator 

and motor.

ELECTRICAL PANELS

Check condition of cables and connections daily.

Clean  periodically  using  a  vacuum  cleaner, 

DO NOT USE 

COMPRESSED AIR.

DECALS AND LABELS

All warning and decals should be checked once a year and 

replaced

 if missing or unreadable.

STRENUOUS OPERATING CONDITIONS

Under extreme operating conditions (frequent stops and starts, 

dusty environment, cold weather,extended  periods of no load 

operation, fuel with over  0.5% sulphur content) do maintenance 

more frequently.

BATTERY WITHOUT MAINTENANCE

DO NOT  OPEN THE BATTERY

The battery is charged automatically from the battery charger 

circuit suppplied with the engine.

Check the state of the battery from the colour of the warning 

light which is in the upper part.

- Green colour: battery OK

- Black colour: battery to be recharged

- White colour: battery to be replaced

NOTE

THE ENGINE  PROTECTION NOT WORK WHEN THE OIL 
IS OF LOW QUALITY BECAUSE NOT CHARGED REGU

-

LARLY AT INTERVALS AS PRESCRIBED IN THE OWNER’S 
ENGINE MANUAL.

IMPORTANT

In the maintenance operations avoid that pol

-

luting substances, liquids, exhausted oils, etc. 

bring damage to people or things or can cause 

negative effects to surroindings, health or safety 

respecting completely the laws and/or disposi-

tions in force in the place.

!

!

WARNING

 

Have 

qualified

 personnel do maintenance and troubleshooting work.

 

Stop the engine before doing any work inside the machine. If for any 

reason the machine must be operated while working inside, 

pay at-

tention

 moving parts, hot parts (exhaust manifold and muffler, etc.) 

electrical parts  which may be unprotected when the machine is open.

 

Remove guards only when necessary to perform maintenance, and 

replace them when the maintenance requiring their removal is complete.

 

Please wear the appropriate clothing and make use of the PPE (Per

-

sonal  Protective  Equipment),    according  to  the  type  of  intervention 

(protective gloves, insulated gloves, glasses).

 

Do not modify the components if not authorized.

    - See pag. M1.1 -

MOVING

PARTS

can injure

HOT surface

can

hurt you

!

M

43

MAINTENANCE

REV
.1-01/13

31

Summary of Contents for NAKED GE 3500 HBM

Page 1: ...genos Stromerzeuger GrupoGerador Stroomaggregaten Skupinagener toru Codice Code Code Codigo Kodezahl C digo Code K d Edizione Edition dition Edici n Ausgabe Edi o Editie Edice 07 2016 NAKED GE 3500 HB...

Page 2: ......

Page 3: ...13 3 INSTALLATION AND USE M2 7 INSTALLATION PAG 14 M2 6 INSTALLATION AND ADVICE PAG 15 M25 SET UP FOR OPERATION GASOLINE ENGINE PAG 19 EARTHING KIT PAG 20 M26 1 STARTING AND STOPPING HONDA GASOLINE EN...

Page 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Page 5: ...22 Rated altitude above sea level 23 Max ambient temperature 24 Dry weight kg 25 Any additional information Any of our product is labelled with CE marking attesting its conformity to appliable direct...

Page 6: ...not respec ted damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Dan...

Page 7: ...liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of exposure to high conc...

Page 8: ...trailers or site tows Never drag the machine without trailer or site tow Check for a correct assembly of the machine to the towing device Always make sure that the hook of the vehicle is suitable for...

Page 9: ...AND USE Make sure the area above the lighting tower is free from overhead cables or other obstacles Before raising the mast extract the outriggers located at the sides of the machine Acting on the ou...

Page 10: ...n alternator The model GE3500 is a compact diesel generating set is easily transported using a trolley The design incorporates a steel structure with engine and alternator mounted on anti vibration da...

Page 11: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Page 12: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Page 13: ...and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTL...

Page 14: ...13 11 14 CJ6D6010_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE GE 3500 HBM KBM REV 0 07 16 14...

Page 15: ...rce ATTENTION All generating sets are equipped with a control system that is NOT influenced by standard environmental factors and is able to stop the unit in case of anomalous values in the fundamenta...

Page 16: ...in pos sible liquid leakages hence no specific measures are needed in this regard In case of doubts concerning your genset do not hesita te to contact our technical sales office ATTENTION Engine and a...

Page 17: ...o it by using screw anchors or rag bolts Base dimensions should exceed genset dimensions of at least 200 mm on each side Base should weigh three times static genset weight indicated on the technical d...

Page 18: ...aluated If the duct is not appro priately insulated room temperature may increase considera bly for this reason it may be necessary to install an electro ventilator for correct air exchange a Radiator...

Page 19: ...shown on the manual attached to the battery When battery is activated DON T add any other liquid LUBRICANT Please refer to the motor operating manual for the recommen ded viscosity To check the oil l...

Page 20: ...ct by means of the GFI Connect the generating set to an earthing system via a cable certain efficiency using the ground terminal 12 on the machine EARTHING KIT WITH GROUND FAULT INTERRUPTER The ground...

Page 21: ...ergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1 stop to draw single phase current from the auxiliary sockets 2 Wait for a few minutes to...

Page 22: ...ed with the starter off let it turn for a few minutes before drawing the load STOPPING To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use...

Page 23: ...teur F llverschluss Motor l 26 Tappo serbatoio Fuel tank cap Bouchon r servoir F llverschluss Kraftstofftank 27 Silenziatore di scarico Muffler Silencieux d chappement Auspufftopf 28 Interruttore moto...

Page 24: ...oio Fuel tank cap Bouchon r servoir F llverschluss Kraftstofftank 27 Silenziatore di scarico Muffler Silencieux d chappement Auspufftopf 28 Comando stop Stop control Commande stop Stop Hebel 31 Tappo...

Page 25: ...8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page During the use of the electricity generating group NEVER EXCEED the power indications paying care...

Page 26: ...ting machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit re...

Page 27: ...ectricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical p...

Page 28: ...on feature verify that the c c terminal battery connections respect the polarities the battery is not faulty or has a short circuited element the battery level is not too low with the consequent recha...

Page 29: ...erating Manual DIESEL ENGINE The motor does not start up or starts up and then stops immediately 1 Lack of fuel in tank or fuel tap closed 2 Fuel filter clogged 3 Air leaks in fuel system 4 Battery no...

Page 30: ...ith setting wrong or fault 1 Regulate speed to its nominal no load value 2 Check winding diodes etc on alternator See to alternator manual Repair or replace A s k f o r intervention of Service Departm...

Page 31: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Page 32: ...th or safety respecting completely the laws and or dispositions in force in the place M 45 STORAGE AND CUST OFF REV 0 06 00 CUST OFF Have qualified personnel disassemble the machine and dispose of the...

Page 33: ...able loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average po...

Page 34: ...13 11 14 CJ6D6010_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN GE 3500 HBM KBM REV 0 07 16 650 490 520 34...

Page 35: ...arity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON OFF C5 Accelerator electronic control D5 Actuator E5 Pick up F5 Warni...

Page 36: ...X G a d n o H e n i g n E 23212 S 010 Balducci F 2 Approvato Esp Data Dis Appr Modifica Denominazione Macchina Data Progetto di n Pag n 3 r p p A e t a D Approved Project Denomination Machine Modifica...

Page 37: ...W Y Y H3 S2 BL R Y LED EXT EXT OIL AL G3 BL R ROSSO RED Engine Honda GX 270 UT2 manual recoil starter oil alert 25460 prg 25460 S 010 2 Approvato Esp Data Dis Appr Modifica Denominazione Macchina Data...

Page 38: ...230V 16A H B Q4 C ROTOR BL BL R B BL B B B B B B B B B Y Y Y Y F F 10A Y GIALLO YELLOW R B B F A Unificato schema 6 1 0 2 5 0 7 2 16A P4 GE 4000 GE 5000 GE 3500 12A Aux 230Mx2 12DC T CJ6D6010 prg 2537...

Page 39: ......

Page 40: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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