Morgana FRN 5 Operator'S Manual Download Page 2 | Manualshive

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R O T A R Y

PAGE 2

INTRODUCTION

ROTARY NUMBERING MACHINE

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Summary of Contents for FRN 5

Page 1: ...ISSUE 2 APRIL 1994 OPERATORS GUIDE ROTARY NUMBERING MACHINE Morgana Systems Limited Snowdon Drive WinterHill Milton Keynes Buckinghamshire MK6 1AP United Kingdom Telephone 01908 608888 Facsimile...

Page 2: ...ROTARY PAGE 2 INTRODUCTION ROTARY NUMBERING MACHINE...

Page 3: ...3 Fitting Ink Pod to Machine 15 4 4 Re Inkable Ink Roller 16 4 5 Secondary Inking Position 18 Section 5 Make Ready Page 20 Section 6 Specifications Page 21 6 1 Technical Specifications 21 6 2 Spacing...

Page 4: ...to position The height adjustment screws on each side may be positioned to obtain the optimum height It is recommended that only one screw at a time using a 5mm Allen key is released when adjusting th...

Page 5: ...eed Bed slots into position below the feed shaft housing blocks When correctly fitted the Bed will rest flat against the bottom edge of these blocks The back of the Bed has to be raised slightly so th...

Page 6: ...r the feed bed removed this switch will not latch If the guard is opened while the machine is running this switch will trip and stop the machine Feed This switch will engage the paper feed drive Auto...

Page 7: ...the machine is running Platen Pressure Lock The printing pressure may be adjusted as follows Fit a 4mm Allen key into the lock and a 5mm Allen key into the pressure control Loosen the lock and turn t...

Page 8: ...the side guides to allow one sheet of your job to be placed on the Feed Bed Paper is normally fed centrally on the machine and setting the near side guide to the scales will facilitate this Set the in...

Page 9: ...friction feed tyre If the work will not fit below the friction feed tyre loosen the nip wheel by turning the adjustment screw Now tighten the nip adjustment until a very slight drag is felt on the pap...

Page 10: ...h has been released and the Numbering Head has been turned one complete revolution by hand to ensure that the hold down wheels and advance cams are positioned correctly 3 3 Setting Numbering Digits Se...

Page 11: ...It is important particularly when Perforating or Slitting that the Hold Down Wheels are positioned equally about the centre of the sheet If this is not possible due to the position of the Numbering He...

Page 12: ...by hand until the numbering head is just past the cam for setting Position the sheet smoothers strippers to hold the work flat through the exit guard see Fig 3 51 WARNING NEVER OPERATE THE MACHINE UN...

Page 13: ...into the Stacker by releasing its locking knob and sliding it into the required position For long sheets remove the Back Stop by fully unscrewing it s locking knob and manoeuvring it out of it s slot...

Page 14: ...ing it so that it inks up the Transfer Roller in the area above the numbering head Section 4 INKING 4 2 Fitting Ink Roller to Pod The Inking Pod Assembly may be removed from the machine by removing th...

Page 15: ...the sides of the machine Re inkable rollers MUST ALWAYS be stored at the side when not in use to prevent a flat spot occurring on the roller see 4 4 on page 16 The ink used in the pre loaded ink roll...

Page 16: ...into the inking pod see section 4 2 and holding the pod firmly roll the assembly over the ink from one end of the plate to the other as many times as necessary to ensure that the ink is evenly distri...

Page 17: ...a non slip surface If the roller is left in contact with the transfer roller or left resting upon any other surface a flat may develop which will impair its efficiency and make it noisy when running N...

Page 18: ...alternative position Refer to Figs 4 52 4 53 to establish the exact point at which the position will need to be changed Failure to move the inking will cause the transfer roller to be damaged when th...

Page 19: ...4 INKING Primary Inking Position Fig 4 52 Head of Sheet If Number Falls Within Shaded Area Use Secondary Inking Position Head of Sheet If Number Falls Within Shaded Area Use Primary Inking Position Se...

Page 20: ...ighten the screw For vertical adjustment use the print position control See section 2 2 NOTE 1 Everytime the collars are moved check that the numbering head will not hit the hold down wheels or advanc...

Page 21: ...Thickness Maximum Minimum 5 Part Carbonless 45 gsm 5 Part Carbonless 11lbs Maximum Spacing of Heads on same Collar with First Number Printed on head of Sheet Parallel Convex 365mm 354mm 14 3 8 13 13...

Page 22: ...eet Width and Print Area 375 00mm 14 1234567 1234567 1234567 1234567 Number Spacing Fig 6 21 Section 6 SPECIFICATIONS 6 2 Spacing of Numbers Although you can position one number anywhere on a sheet wi...

Page 23: ...ithin the maximum print area shown but in order to maintain accuracy Perforations should always be kept well away from the edge of the sheet and certainly no closer than the recommended minimum shown...

Page 24: ...are also made from matching halves When fitting the anvils or blades ensure that the vee formed at the joint of the two halves is facing the hub IMPORTANT To prevent blades or anvils chipping always h...

Page 25: ...age 13 Set all the other hubs as shown in the drawings Figs 7 11 7 12 noting the gaps between upper tyres and lower hubs THIS SETTING IS IMPORTANT to ensure perforating accuracy Fit a perforation stri...

Page 26: ...ructions for Perforating in section 7 starting on page 24 NOTE Having setup for Perforating or Slitting it is important that the Hold Down Wheels Stacker Guides and Sheet Smoothers are correctly set I...

Page 27: ...o the upper output shaft Set up the feeder and wind a single sheet through the machine As it approaches the output shafts the Scorer should be positioned so that it aligns with the required position o...

Page 28: ...Main Print Shaft cannot be reversed Attempting to do so will damage the Clutch and impair registration After removing the paper jam align the grub screw holes as follows Insert the allen key into one...

Page 29: ...pper sensor mounting using a 2 5mm allen key The mounting can then be lifted away giving access to both upper and lower sensors NOTE Take care not to damage the sensor cable Section 10 MAINTENANCE Sen...

Page 30: ...standard ink rollers The numbering heads should be regularly cleaned and lubricated preferably by following the head manufacturers cleaning and lubrication instructions If these are not available the...

Page 31: ...g Head Dismantling It may be necessary to dismantle the Numbering Heads from time to time in order to clean them thoroughly or to replace the wheels to allow skip or repeat numbering The following ins...

Page 32: ...action lever B may now be worked loose and removed from the head Release and unscrew C three full turns and using a drift D available as an option under part number 41 001 3 push the centre shaft so...

Page 33: ...not go flush re align the centre shaft and try again Fit the action lever ensuring that its operating pin engages in the hole in the actuating pawl bar Operate the action lever up and down to confirm...

Page 34: ...Will Not Run Switch Latched Motor Fuse Fault Check Fuse is Intact that Holder is Secure Paper Jammed in Rollers Remove All Paper from Within Machine Feed Switch On with No Paper on Feed Bed Switch Fe...

Page 35: ...own Wheels Drive Disconnection Screw Miss Aligned or not Secure Re Align and Tighten Grub Screw See Section 10 1 Mechanical Problem Call Service Agent Numbers Not Indexing Dirty Dry Numbering Box Clea...

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