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DocuFold Pro
PAPER
FOLDER
ROLLER ADJUSTMENT
The unique fold roller design of your Morgana Docufold Pro will fold most paper stocks without
the need for adjustment. If you have a requirement to fold very delicate or thicker stock or re-
feeding to produce a cross-fold the fold roller gap can be easily adjusted as follows: -
1.
Remove the roller assembly from the machine as described above.
2.
Loosen the Cap Head Screw on the operators side of the roller that you wish to adjust (any
of the 3 outer rollers) using the 5 mm Bondus ‘L’ wrench provided & release the M8 lock
nut on the non-operators side with the 13 A/F spanner provided.
3.
Insert the 4 mm hex ball driver into the socket screw at the end of the roller shaft and rotate
in the required direction to adjust the roller gap.
4.
The graphics on the inside of the roller side plate show which way to turn the roller to adjust
the gap relative to the centre roller.
5.
Re-tighten the half nuts & cap head screws to lock the roller into position.
6.
Repeat procedure for each roller that you wish to adjust and then replace the roller assembly
into the machine.
7.
Reset the roller tilt knob (R) back to the zero central position and screw in the Clamping
knobs (Y).
Rotate Roller in this direction to increase Gap
(each graduation equals 0.1 mm of gap adjustment)
Section Through Roller Assembly
Rotate Roller in this direction to increase Gap
(each graduation equals 0.1 mm of gap adjustment)
Rotate Roller in this direction to increase Gap
(each graduation equals 0.1 mm of gap adjustment)
Centre Roller (Fixed)
3 Outer Rollers (Adjustable)
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FOLDING CARD
For best results, the card material should always be printed cross grain as this causes less
resistance when folding. Pre scoring of card stock is also recommended
By using the plug in perforator unit to deliver card, the problem of the stock curling will
be minimised. Put the upper plate into the upper plate position and the plug-in perforator
unit into the lower plate position. Plug in power connectors - upper into upper fold plate
and lower into perforator unit.
Set the backstop and the moving side lay to suit the work. Set the paper length.
Press the start button, the upper plate will automatically move to half the length of the stack
of cover stock.
Fine adjustments may be necessary to the fold position as described on page 16.
It is recommended that when folding card, the machine be set to batch after twenty
sheets, which will allow easy off loading. For longer runs an optional rear delivery belt
stacker (Assy. No. 9-09-01) is recommended to be used.
In the event of a paper jam, the sensor will cut out the main switch. The main fold rollers
are linked to a clutch, which will prevent sheets continuing to feed.
PAPER JAMS
If for some reason a piece of paper jams in the machine, remove and check inside the fold
plates. If there is paper jammed around the fold rollers take hold of a roller and wind
them by hand to remove the jam. If it is impossible to wind the roller by hand, remove
the roller assembly as described below. After clearing a paper jam, always check inside
the fold plate (see Fold Plate Section) to make sure no torn pieces of paper are jammed
inside the plate.
ROLLER ASSEMBLY - REMOVAL
The complete roller assembly unit can be removed from the machine simply by
unscrewing the knobs (Y) on each side and taking hold of the rear roller and lifting out
the unit. This is beneficial to clear paper jams, to clean the roller and for maintenance.
With the roller assembly removed, the safety circuit prevents the machine from running.
Replace the roller unit in the reverse sequence. Clean the rollers with a stiff brush
between the grooves using QD wash supplied by Morgana.
Operating the DocuFold Pro
Operating the DocuFold Pro
