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Mopar K6860899, Instruction Manual, Page: 86 / 121

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Mopar K6860899 Instruction Manual Download Page 86

4

23. Look inside and note position of the retaining bosses.

24. Using special tool 9857 Power Outlet Remover (4), in­

sert the tool forcing bosses (1) out of base.

25. Pull out the base (3) through mounting ring by gently

rocking pliers.

26. Disconnect the electrical connector.

27. Mount the router base (1) as shown with the provided

materials.

28. Connect the Wi­Fi power harness to the router.

29. Route the power wires along the left side of the vehi­

cle, across the lower instrument panel brace and over
to the shifter housing at the cigarette lighter connector,
securing along the way and cut to the proper length.

30. Locate the cigarette lighter outlet wiring harness.

31. Cut each wire and remove 13 mm (0.5 in.) of insula­

tion from each wire that needs to be soldered/spliced.

32. Place a piece of supplied adhesive lined heat shrink

tubing on one side of each cut wire. Insure the tubing
will be long enough to cover and seal the entire sol­
dered area.

CAUTION: Do not use acid core solder.

33. Solder the supplied fused pigtail to Wi­Fi power har­

ness power wire.

Oct 16, 2009

K6860899 Rev. 1

Summary of Contents for K6860899

Page 1: ...ou directly to the vehicle specific instructions RAM REGULAR CAB RAM QUAD CREW CAB 300 CHARGER CHALLENGER CALIBER COMPASS DAKOTA GRAND CHEROKEE JOURNEY MINIVAN NITRO LIBERTY PATRIOT PT CRUISER SEBRING...

Page 2: ...uring the cup holder to the IP 4 Fold the cup holder down and lower the cup holder 2 close out panel by depressing the tab at the top of the panel 5 Remove the two screws from behind the close out and...

Page 3: ...from the re tainer clips 2 in the door sill 3 12 Pull the cowl trim panel rearward and remove it from the vehicle 13 Remove the three bolts 1 that secure the rear stor age compartment 2 to the oor pa...

Page 4: ...rim panel 16 Remove the bolt 2 that secures the seat belt 1 to the bottom of the B pillar 4 and position the seat belt out of the way 17 Using a trim stick C 4755 or equivalent disengage the retaining...

Page 5: ...harness along the passen ger side under the glove box opening and behind the center stack and cut to the proper length 27 Locate the cigarette lighter outlet wiring harness 28 Cut each wire and remov...

Page 6: ...or the ground side wires CAUTION Do not use acid core solder 34 Solder 3 the connection 2 together using rosin core solder 1 35 Center the heat shrink tubing 2 over the solder joint and heat using a h...

Page 7: ...at belt 1 to the bottom of the B pillar 4 39 Place the upper B pillar trim panel 5 into position and engage the retaining tabs that secure the trim panel to the B pillar 4 40 Install the bolt 2 that s...

Page 8: ...nto position and engage the retaining tabs to the door sill 3 43 Engage the glove box 1 hinges to the instrument panel 44 Press the two glove box stops 2 and raise the glove box upward 45 Close the gl...

Page 9: ...tall the two screws behind the close out 48 Fold the cup holder up and install the two lower screws securing the cup holder to the IP 49 Install the lower bezel panel 1 ensuring the retaining tabs eng...

Page 10: ...ive battery cable 2 Open the glove box 1 3 Release the two glove box stops 2 and lower the glove box downward past the stops 4 Disengage the glove box hinges from the instrument panel and remove the g...

Page 11: ...the seat belt 2 to the bottom of the C pillar 4 and position the seat belt out of the way 10 Using a trim stick C 4755 or equivalent disengage the retaining tabs that secure the lower C pillar trim p...

Page 12: ...ided material 14 Route the Wi Fi power harness from the router along the sill securing where necessary FULL CENTER CONSOLE 15 Remove the rubber mat 1 16 Using a trim stick C 4755 or equivalent disenga...

Page 13: ...m stick C 4755 or equivalent disengage the retaining tabs and remove the center console trim 2 19 Disconnect the power outlet 1 20 Route the Wi Fi power harness behind the glove box and up to the key...

Page 14: ...rs 26 Remove the lower IP surround from the vehicle 27 Route the Wi Fi power harness behind the glove box and up to the key on power outlet and cut to length ALL 28 Locate the cigarette lighter outlet...

Page 15: ...steps for the ground side wires 35 Solder 3 the connection 2 together using rosin core solder 1 36 Center the heat shrink tubing 2 over the solder joint and heat using a heat gun Heat the joint until...

Page 16: ...7 37 Install the center console trim 2 38 Install the two retainers 1 39 Install the rubber mat 1 40 Install the shifter bezel ring 2 Oct 16 2009 K6860899 Rev 1...

Page 17: ...tab at the top of the panel 44 Install the two screws behind the close out and install the cup holder 2 45 Install the two lower screws securing the cup holder to the IP 46 Install the lower bezel pan...

Page 18: ...C pillar Tighten the bolt to 40 N m 30 ft lbs 52 Position the upper C pillar trim panel 5 to the C pillar 4 53 Engage the retaining tabs that secure the upper C pil lar trim panel to the C pillar 54...

Page 19: ...n Challenger similar ALL VEHICLES 1 Remove the spare tire cover 2 Disconnect and isolate the negative battery cable 3 Remove the Power Distribution Center PDC cover 4 Remove the PDC by pressing the re...

Page 20: ...2 5 Remove the back cover of the PDC 2 6 Measure the appropriate length of wire so that the wire harness will reach the wi router from the PDC Feb 12 2010 K6860899 Rev 2...

Page 21: ...3 7 Locate the F981 RD BR circuit going to fuse 18 Refer to the wire schematic Feb 12 2010 K6860899 Rev 2...

Page 22: ...ubing on one side of each cut wire Insure the tubing will be long enough to cover and seal the entire sol dered area CAUTION Do not use acid core solder 11 Solder the supplied fused pigtail to Wi Fi p...

Page 23: ...ring terminal to the Wi Fi Router ground wire at the PDC 17 Solder the ring terminal to the Wi Fi Router ground wire 18 Attach the Wi Fi Router ground wire to the negative battery terminal stud 19 Ins...

Page 24: ...e supplied fasteners on the back of the passenger rear seat 2 2 Measure 108 mm 4 25 in from the bottom of the seat back 6 to the bottom of the Wi Fi Router cradle 3 Measure 76 2 mm 3 in 5 from the lef...

Page 25: ...re 152 mm 6 in 3 from the right edge of the Wi Fi Router cradle 1 of the seat back support ALL VEHICLES NOTE Challenger shown 300 Charger similar 1 Install the WiFi Router 2 into the mounted WiFi Rout...

Page 26: ...ve battery cable 2 Remove the rear tonneau cover if equipped 3 Remove the cargo oor 4 Remove the left cargo net D ring if equipped 5 Remove the lift gate opening scuff plate 1 6 Remove the seat cushio...

Page 27: ...ve the 40 seat back 4 12 Using special tool C 4755 pry off the lower B pillar trim 13 Remove from vehicle 14 Using trim stick C 4755 pry up the scuff plate 15 Remove the scuff plate from vehicle 16 Re...

Page 28: ...Release the remaining clips and remove the left quar ter panel trim from vehicle 19 Remove the lower steering column cover 20 Pull up on shifter knob 1 and remove 21 Using trim stick C 4755 or equival...

Page 29: ...e left quarter trim panel 2 with the provided materials 27 Cut a small opening in the quarter trim panel and route the Wi Fi router connect through the opening 28 Place the quarter trim panel into pos...

Page 30: ...cut to the proper length 32 Locate the cigarette lighter outlet wiring harness 33 Cut each wire and remove 13 mm 0 5 in of insula tion from each wire that needs to be soldered spliced 34 Place a piec...

Page 31: ...evious two steps for the ground side wires 38 Solder 3 the connection 2 together using rosin core solder 1 39 Center the heat shrink tubing 2 over the solder joint and heat using a heat gun Heat the j...

Page 32: ...le housing 1 over shifter lever ensuring console tabs seat properly 42 Install the two screws 1 43 Insert bezel 2 locator to shifter pod 3 44 Apply hand pressure until clips are seated 45 Snap shifter...

Page 33: ...ff plate tabs with door scuff holes 50 Hand press scuff plate ensuring tabs are properly seated 51 Install the left side lower cowl trim panel 52 Insert lower tabs on B pillar lower trim 1 onto sill p...

Page 34: ...seat backs 3 up and latch 59 Install the belt buckles 1 and install the bolt 2 60 Tighten the buckle bolt to 66 N m 49 ft lbs 61 Install the bolts 4 and tighten to 80 N m 59 ft lbs 62 Place the seat...

Page 35: ...location 2 until properly seated 67 Install the left cargo net D ring if equipped 68 Install the cargo oor 69 Install the rear tonneau cover if equipped 70 Install the WiFi router 1 into the router br...

Page 36: ...Using trim stick C 4755 or equivalent separate the bezel 4 from the trim ring 5 if equipped 4 Remove the screws 2 and using trim stick C 4755 or equivalent separate the trim ring 5 from the shifter co...

Page 37: ...Locate the cigarette lighter outlet wiring harness 13 Cut each wire and remove 13 mm 0 5 in of insula tion from each wire that needs to be soldered spliced 14 Place a piece of supplied adhesive lined...

Page 38: ...evious two steps for the ground side wires 19 Solder 3 the connection 2 together using rosin core solder 1 20 Center the heat shrink tubing 2 over the solder joint and heat using a heat gun Heat the j...

Page 39: ...ring 5 onto the shifter console 6 and seat fully 23 Install the screws 2 24 Install the bezel 4 onto the trim ring 5 and seat fully 25 Install the shift knob 3 onto the shifter 1 and seat fully 26 Ins...

Page 40: ...omponent diagnosis or service Disconnect and isolate the battery negative ground ca ble then wait two minutes for the system capacitor to discharge before performing further diagnosis or service This...

Page 41: ...plate 1 to the retaining clips in the rear door sill and remove the scuff plate 7 Using a trim stick C 4755 or equivalent disengage the retaining tabs 2 that secure the rear door sill scuff plate 1 to...

Page 42: ...plate end of the cowl trim panel upward to disengage the retaining tabs that secure the trim panel to the cowl and remove the trim panel 14 Raise the driver s side rear seat 2 15 Secure the Wi Fi rout...

Page 43: ...lent separate the end cap retaining clips and remove the end cap 20 Pull the park brake release handle 1 out release the clip 2 and disconnect the release rod 3 21 Remove the two screws 3 22 Using a t...

Page 44: ...and cut to length 27 Locate the cigarette lighter outlet wiring harness 28 Cut each wire and remove 13 mm 0 5 in of insula tion from each wire that needs to be soldered spliced 29 Place a piece of sup...

Page 45: ...de of the splice clip 1 32 Using crimping tool 1 Mopar p n 05019912AA or equivalent crimp the splice clip and wires together 33 Repeat the previous two steps for the ground side wires 34 Solder 3 the...

Page 46: ...a heat gun Heat the joint until the tubing is tightly sealed and sealant 1 comes out of both ends of the tubing 35 Connect the electrical connectors 36 Install the center bezel 2 and seat the four ret...

Page 47: ...through the hole in cover 39 Seat the upper retaining clips 1 fully and install the bottom and side screws 3 40 Connect the release rod 3 to the release handle 1 and secure the attachment clip 2 full...

Page 48: ...ps in the front door sill and engage the retaining tabs that secure the trim panel to the door sill 44 Align the retaining tabs 2 on the rear door sill scuff plate 1 with the retaining clips in the re...

Page 49: ...tractor QUAD CAB 48 Position the cowl trim panel in the vehicle with the door sill scuff plate end 1 of the trim panel angled upward Seat the upper outer end of the trim panel underneath the dash pane...

Page 50: ...ips in the rear door sill and engage the retaining tabs that secure the scuff plate to the door sill 51 Lower the driver s side rear seat ALL 52 Install the Wi Fi router 1 into the router bracket 2 53...

Page 51: ...nel to the retaining clips in the C pillar and position the panel and the seat belt out of the way 3 Remove the front and rear passenger door sill scuff plate Using trim stick C 4755 or equivalent dis...

Page 52: ...taining tabs that secure the D pillar trim panel to the retaining clips in the D pillar and remove the trim panel 7 Remove the two nuts that secure the load oor to the oor panel and remove the load oo...

Page 53: ...rneath the instru ment panel 13 Remove the nut that secures the cowl trim panel to the mounting bracket 14 Remove the cowl trim panel 15 Remove the shifter trim 1 and bezel 2 16 Remove the center stac...

Page 54: ...er outlet wiring for the Wi Fi Router 19 Locate the cigarette lighter outlet wiring harness 20 Splice the supplied fused pigtail 2 into the cigarette lighter power wire and in series with the Wi Fi po...

Page 55: ...ON Do not use acid core solder 25 Solder 3 the connection 2 together using rosin core type solder 1 only 26 Center the heat shrink tubing 2 over the joint and heat using a heat gun Heat the joint unti...

Page 56: ...l 1 29 Align the fastener hole in the cowl trim panel with the stud on the mounting bracket and then seat the trim panel onto the mounting bracket 30 Install the nut that secures the cowl trim panel t...

Page 57: ...el to the quarter panel 37 Position the load oor in the vehicle Route the twisted pair wire harness 2 through the bottom of the oor and connect the harness to the Wi Fi Router connec tor 38 Install th...

Page 58: ...ating tabs on the bottom of the upper C pillar trim panel into the slots in the top of the quarter trim panel 45 Align the retaining tabs on the upper C pillar trim panel with the retaining clips in t...

Page 59: ...9 47 Install the Wi Fi router 1 into the router bracket 2 48 Connect the negative battery cable 49 Verify system operation Oct 16 2009 K6860899 Rev 1...

Page 60: ...Power must not be present with the ignition in the OFF position 1 Disconnect and isolate the negative battery cable STORAGE BOX 5 PASSENGER 1 Remove the mat covering the storage box 2 Remove the load...

Page 61: ...p of the storage box and down the passenger side quarter trim panel 3 Using a trim stick C 4755 disengage the clips holding the passenger side door sill scuff panel and to the door sill 4 Starting at...

Page 62: ...anel push pins fastening the closeout panels to the bottom of the in strument panel 9 Remove the closeout panels from the instrument panel 10 Position the second row passenger side seat at 11 Route th...

Page 63: ...se then prying the retainer out of the storage bin 15 Using Power Outlet Remover 9857 4 Insert the tool with tips against bosses 1 16 Pull out the base 3 through mounting ring by gently rocking power...

Page 64: ...nd remove 13 mm 0 5 in of insula tion from each wire that needs to be soldered spliced 22 Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire Insure the tubing wil...

Page 65: ...evious two steps for the ground side wires 27 Solder 3 the connection 2 together using rosin core solder 1 28 Center the heat shrink tubing 2 over the solder joint and heat using a heat gun Heat the j...

Page 66: ...the wire harness connectors to the power outlet 31 Install power outlet to the instrument panel 32 Position the passenger side cowl trim panel 1 to ve hicle 33 Hand press passenger side cowl trim pan...

Page 67: ...e door sill trim panel into po sition 35 Push downward on the passenger side sill trim panel 1 to engage the tabs and attaching clips 2 to the door sill 3 STORAGE BOX 7 PASSENGER 1 Install the seat ba...

Page 68: ...i Fi Router 1 into the router bracket 2 STORAGE BOX 5 PASSENGER 1 Install the load oor assembly 3 2 Install the mat covering the storage box 3 Install the router 1 into the router bracket 2 Feb 12 201...

Page 69: ...10 ALL VEHICLES 1 Connect the negative battery cable 2 Verify system operation Feb 12 2010 K6860631 Rev 2...

Page 70: ...er seat to the full rearward position 2 Disconnect the negative battery cable 3 Remove the six fasteners 2 on both sides of the stor age bin 4 Carefully disengage the two spring clips from the top cen...

Page 71: ...and remove 13 mm 0 5 in of insula tion from each wire that needs to be soldered spliced 10 Place a piece of supplied adhesive lined heat shrink tubing on one side of each cut wire Insure the tubing w...

Page 72: ...evious two steps for the ground side wires 15 Solder 3 the connection 2 together using rosin core solder 1 16 Center the heat shrink tubing 2 over the solder joint and heat using a heat gun Heat the j...

Page 73: ...18 Seat the storage bin and engage the spring clip retain ers 19 Install the six fasteners 2 on both sides of the stor age bin 20 Install the Wi Fi router 2 into the router bracket 1 21 Connect the n...

Page 74: ...ion in the OFF position 1 Set the park brake and move the transmission gear selector into the most rearward position 2 Using trim stick C 4755 or equivalent and starting at the top of the center bezel...

Page 75: ...panel 2 remove the screw 13 Remove the trim by sliding up and out of the B pillar lower trim 14 Using trim stick C 4755 or equivalent pry up on the trim panel 2 releasing the retaining clips from the...

Page 76: ...remove the screw 20 Remove the trim by sliding up and out of the quarter trim molding 21 Pull down at the center of the headliner molding 3 only enough to allow the tab 2 to be released from the quart...

Page 77: ...ust be removed in order to route the Wi Fi router harness Repeat steps 11 through 24 on the drivers side to remove the load oor assembly 25 Remove the lift gate opening scuff plate 26 Liberty only rem...

Page 78: ...Fi power harness under the glove box opening and behind the center stack and cut the harness to the proper length 33 Locate the cigarette lighter outlet wiring harness 34 Cut each wire and remove 13mm...

Page 79: ...evious two steps for the ground side wires 40 Solder 3 the connection 2 together using rosin core solder 1 41 Center the heat shrink tubing 2 over the solder joint and heat using a heat gun Heat the j...

Page 80: ...ressure to seat the clips 3 43 Install the cargo tie downs and tighten the screw 44 Install the load oor into its locked position 45 Install the rear door scuff plate 46 Install the C pillar trim 47 I...

Page 81: ...2 Slide the belt adjuster to the top position 54 Install the trim by sliding down and into the B pillar lower trim 55 Align the 4 way locator and seat the B pillar trim to the body 56 Install the scr...

Page 82: ...teners 61 Place the glove box in position and slide the glove box to the left to engage the hinges 62 Close the glove box 63 Position the center bezel and connect the electrical connectors 64 Using ha...

Page 83: ...negative battery cable 2 Remove the rear tonneau cover if equipped 3 Remove the cargo oor 4 Remove the left cargo net D ring if equipped 5 Remove the lift gate opening scuff plate 1 6 Remove the seat...

Page 84: ...t back 4 12 Using trim stick C 4755 or equivalent pry off the lower B pillar trim 13 Remove from vehicle 14 Using trim stick C 4755 or equivalent pry up the scuff plate 15 Remove the scuff plate from...

Page 85: ...trim from vehicle 19 Remove the lower steering column cover 20 Pull up on shifter knob 3 and remove 21 Using trim stick C 4755 or equivalent separate the bezel 4 from the trim ring 5 if equipped 22 R...

Page 86: ...i cle across the lower instrument panel brace and over to the shifter housing at the cigarette lighter connector securing along the way and cut to the proper length 30 Locate the cigarette lighter out...

Page 87: ...lip 1 35 Using crimping tool 1 Mopar p n 05019912AA or equivalent crimp the splice clip and wires together 36 Repeat the previous two steps for the ground side wires 37 Solder 3 the connection 2 toget...

Page 88: ...nect the electrical connector to the cigarette lighter outlet and rmly seat the outlet to the shifter housing 40 Install the trim ring 5 onto the shifter console 6 and seat fully 41 Install the screws...

Page 89: ...im panel 49 Insert lower tabs on B pillar lower trim 1 onto sill panel 50 Hand tap on clip locations ensuring clips are properly seated 51 Install the 40 seat section 4 over the stud and seat bracket...

Page 90: ...e the seat cushion into the vehicle and tuck the rear of the cushion 1 up under the seat belt buckles and rear seat back 60 Lower the front of the cushion 3 down and install the bolts 2 61 Tighten the...

Page 91: ...p location 2 until properly seated 66 Install the left cargo net D ring if equipped 67 Install the router 2 into the router bracket 1 68 Install the cargo oor 69 Install the rear tonneau cover if equi...

Page 92: ...ve the four screws located inside the storage bin 3 Remove the two screws located under the cup holder lining 4 Disconnect the electrical connectors 5 Remove the center console from the vehicle 6 Moun...

Page 93: ...tubing will be long enough to cover and seal the entire sol dered area CAUTION Do not use acid core solder 11 Solder the supplied fused pigtail to Wi Fi power har ness power wire 12 Place the strands...

Page 94: ...heat using a heat gun Heat the joint until the tub ing is tightly sealed and sealant 1 comes out of both ends of the tubing 17 Position the center console into the vehicle 18 Connect the electrical c...

Page 95: ...4 21 Install the Wi Fi router 2 into the router bracket 1 22 Connect the battery negative cable 23 Verify system operation Oct 16 2009 K6860899 Rev 1...

Page 96: ...be present with the ignition in the OFF position 1 Disconnect and isolate the negative battery cable AVENGER 1 Using trim stick C 4755 or equivalent gently pry up on bin 1 and remove it from the cent...

Page 97: ...center bezel to access the key on power outlet SEBRING SEDAN 1 Using a trim stick special tool C 4755 or equivalent gently pry out on the edge of the console bezel 1 and pull outward to remove 2 Disco...

Page 98: ...iver side shown passenger similar 4 Using trim stick C 4755 disengage cowl trim panel 1 clips from the corresponding locations in the sheet metal 2 5 Remove the passenger side cowl trim panel 1 from t...

Page 99: ...et to the front center console 2 and cut to length 14 Locate the cigarette lighter outlet wiring harness 15 Cut each wire and remove 13mm 0 5 in of insulation from each wire that needs to be soldered...

Page 100: ...de of the splice clip 1 19 Using crimping tool 1 Mopar p n 05019912AA or equivalent crimp the splice clip and wires together 20 Repeat the previous two steps for the ground side wires 21 Solder 3 the...

Page 101: ...milar 23 Position the passenger side cowl trim panel to the ve hicle 24 Hand press the passenger side cowl trim panel to the corresponding holes in sheet metal 2 25 Place the passenger side door sill...

Page 102: ...the center bezel over the slots and rmly snap into place AVENGER 1 Snap the bezel 1 rmly onto the center console bezel 2 Install the manual or automatic center console shifter bezel Feb 12 2010 K6860...

Page 103: ...center console and rmly snap into place SEBRING SEDAN 1 Connect the key on power outlet connector 2 Position the console bezel 1 over the retaining slots and rmly snap the console bezel 1 into place...

Page 104: ...ES 1 Connect the negative battery cable 2 Connect the Wi Fi twisted pair to the Wi Fi router con nector 3 Install the Wi Fi router 1 into the router bracket 2 4 Verify system operation Feb 12 2010 K68...

Page 105: ...esult in accidental airbag deployment and possible serious or fatal injury NOTE Using a test light ensure the power outlet being used is ignition switched Power must not be present with the ignition i...

Page 106: ...route the harness through the slot cut in the headliner 10 Route the harness along the leading edge at the wind shield and tuck under the headliner NOTE Do not secure the harness to the airbag or re l...

Page 107: ...solder only CAUTION Do not use acid core solder 19 Place a piece of adhesive lined heat shrink tubing 3 on the wire Make sure the tubing will be long enough to cover and seal the entire repair area 20...

Page 108: ...Install the grounding lug nut 26 Install the drivers side IP bezel 2 ensuring the retain ers engage 27 Install the IP bezel mounting fastener 3 28 Place the A pillar into position install the tether a...

Page 109: ...install the two retaining bolts 4 32 Install the WiFi router bracket 1 to the upper tray 2 with the provided materials 33 Connect the electrical connector 3 to the WiFi router 34 Install the WiFi rout...

Page 110: ...must not be present with the ignition in the OFF position 1 Disconnect the negative battery cable 2 Using trim stick C 4755 or equivalent release the clips 2 and rotate the lower center trim 3 down a...

Page 111: ...2 back and release the front 1 5 Disconnect the electrical connector 4 and remove the upper center cover 1 6 Remove the screws 2 and using trim stick C 4755 or equivalent separate the center bezel 1 O...

Page 112: ...ctrical connectors 3 8 On 4x4 vehicles grasp the transfer case shifter knob and pull straight up and remove the knob 9 On manual transmission vehicles using a trim stick C 4755 or equivalent separate...

Page 113: ...l transmis sion shifter 2 from the shifter shaft 1 11 Remove the cup holder or ash receiver 1 if equipped 12 Using trim stick C 4755 or equivalent remove the con sole bezel 2 13 Disconnect the electri...

Page 114: ...he Wi Fi router bracket 1 under the passen ger seat and secure it using the provided materials 17 Route and secure the Wi Fi power harness under the center console to the cigarette lighter outlet wire...

Page 115: ...tubing will be long enough to cover and seal the entire sol dered area CAUTION Do not use acid core solder 21 Solder the supplied fused pigtail to Wi Fi power har ness power wire 22 Place the strands...

Page 116: ...using rosin core solder 1 26 Center the heat shrink tubing 2 over the solder joint and heat using a heat gun Heat the joint until the tub ing is tightly sealed and sealant 1 comes out of both ends of...

Page 117: ...8 27 Position the console 4 over the shiftier and brake levers and seat the clips 3 fully 28 Install the four screws 1 29 Connect the electrical connector 1 Oct 16 2009 K6860899 Rev 1...

Page 118: ...der and ash receiver 1 if equipped 32 If equipped position the transfer case shifter knob onto the shift shaft and seat fully 33 If equipped position the manual transmission shifter handle 2 onto the...

Page 119: ...ole bezel 1 and seat fully 36 Connect the HVAC control cables 1 and 9 and con nect the electrical connectors 3 and 4 37 Position the center bezel 1 onto the I P and seat the clips fully 38 Install the...

Page 120: ...r cover onto the top of the I P 40 Position the front of the cover 1 onto the center sup port and rotate the trim 2 back and seat the clips fully 41 Position the lower tabs 1 into the slots and rotate...

Page 121: ...12 42 Install the Wi Fi router 1 into the router bracket 2 43 Connect the negative battery cable 44 Verify system operation Oct 16 2009 K6860899 Rev 1...

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