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Safety instructions 

 

11 Safety

 

instructions 

 

11.1 Intended 

application 

 

Application area according to the directive 94/9/EG: 

II --/2 GD 135°C (T4) –15°C 

 T

a

 

 + 60°C

 

 
The radial piston pumps may be applied only in conjunction with powders that ignition- and glowing 
temperature is higher than 210°C.  The radial piston pumps may be used as correcting elements for 
volume flow control, pressure regulation and power control respectively in with hydraulic oil on mineral 
oil base, oil in water emulsions (HFA, HFB), water glycol (HFC), synthetic ester (HFD), drill-emulsion, 
isocyanides and polyol driven hydraulic systems. 
The ambient temperature range for 

HFA-, HFB-, HFC- und HFD-Fluid

 is 

0°C to +60°C

(Also see in the catalogue: 

„Radial Piston Pump RKP-II For Low-Flammability Fluids HFA, HFB, HFC, HFD“

.) 

 

Other or further application is not intended. The manufacturer/supplier is not liable for 
damages as a result of this. The user takes the risk himself.  

DANGER 

The intended application also includes the observance of the User Manual and the 
adherence to the inspection- and maintenance instructions. 
 

 

11.2 

Obligations for safe application 

 
The radial piston pumps of the type series RKP19-II, RKP32-II, RKP45-II, RKP63-II, RKP80-II, 
RKP100-II and RKP140-II may be driven only in conjunction with appropriate invigilators that avoid 
that the pump runs dry and that air enters the pump circuit. This can be realized for instance by 
monitoring the fluid level in the reservoir and the securing of the opened position of a possible, unique 
valve in the supply line of the pump. 
The assembly position of the pump has to be underneath the fluid level of the hydraulic power unit. 
If this is not the case, then the user must ensure, by using appropriate safety measures, that before 
and during operation the Radial Piston Pump is always filled with and only intakes operating medium. 
The design of the safety measures must also take any foreseeable error conditions into consideration 
i.e. it is impossible under any fault conditions that the Radial Piston Pump runs dry. 
 
The end of the drain line and the end of the return line of the safety valve must be below the fluid level 
in the reservoir. This has to be ensured by monitoring the fluid level. 
The drive shaft of the radial piston pump has to be protected by an appropriate cover with a sufficient 
resistance against mechanical stress through falling objects and suchlike. 
All conductible parts of the radial piston pump have to be grounded with a bleeder resistance lower 
than 10

6

 

 compared to the earth. 

The electric operating resources used in conjunction with the radial piston pumps of group II category 
2 GD have to offer the same equipment class as the pump. 
 
The radial piston pumps of group II category 2 GD may be used only in conjunction with gases, 
vapours and hazes that comply with the explosion group II A, II B and II C. 
 
 

11.3 Organisational 

actions 

 
We recommend integrating this User Manual into the maintenance schedule of the machinery. Follow 
and instruct to the User Manual additional universal legal and other binding regulations for accident 
prevention and environmental protection. 
All safety instructions and warnings of the machinery manufacturer have to be followed. 
The "Safety-related requirements to fluid-related machinery and component parts - Hydraulic” (EN 
982) and „General regulations” (DIN EN 50014) are underlying. 
 

 
Moog GmbH 

Benutzerinformation RKP-II für explosionsgefährdete Bereiche (CA57626, Version 1.3, 12/09) 

15 

Summary of Contents for RKP-II

Page 1: ...alkolbenpumpe f r explosionsgef hrdete Bereiche Explosion Proof Radial Piston Pump BENUTZERINFORMATION RKP II F R EXPLOSIONSGEF HRDETE BEREICHE USER MANUAL RKP II EXPLOSION PROOF CA57626 Version 1 3 1...

Page 2: ......

Page 3: ...er verbreitet werden Zuwiderhandlungen verpflichten zu Schadenersatz nderungen vorbehalten 2009 Moog GmbH Hanns Klemm Stra e 28 71034 Boeblingen Germany Phone 49 7031 622 0 Fax 49 7031 622 191 E Mail...

Page 4: ...Organisatorische Ma nahmen 4 2 4 Personalauswahl und qualifikation 5 2 5 Sicherheitshinweise zu bestimmten Betriebsphasen 5 2 6 Sicherheitshinweise zum Betrieb hydraulischer Anlagen 5 2 7 Reinigen de...

Page 5: ...15 11 2 Obligations for safe application 15 11 3 Organisational actions 15 11 4 Selection and ability of personnel 16 11 5 Safety instructions for certain operating stages 16 11 6 Safety instructions...

Page 6: ......

Page 7: ...on sowie die notwendigen erg nzenden Dokumen tationen lesen beachten und befolgen insbesondere die Sicherheits und Warnhinweise 1 1 2 nderungsvorbehalt und G ltigkeit Die in dieser Benutzerinformation...

Page 8: ...llen schwersten Verletzungen Verkr ppelungen oder erheblichem Sach schaden f hren 1 2 Erg nzende Dokumentationen Detaillierte Informationen und Sicherheitsanweisungen zum Montieren zur Inbetriebnahme...

Page 9: ...Die Radialkolbenpumpe RKP II entspricht den in der zugeh rigen Konformit tserkl rung genannten Normen Radialkolbenpumpen f r den Einsatz im explosionsgef hrdeten Bereich entsprechen dar ber hinaus noc...

Page 10: ...en Ist letzteres nicht der Fall muss vor und w hrend des Betriebes durch den Anwender durch geeignete Sicherheitsma nahmen sichergestellt werden dass die Radialkolbenpumpe im Pumpen inneren immer mit...

Page 11: ...auptbefehlseinrichtungen verschlie en und Schl ssel abziehen und oder am Haupt schalter Warnschild anbringen 2 6 Sicherheitshinweise zum Betrieb hydraulischer Anlagen Arbeiten an hydraulischen Einrich...

Page 12: ...zu und abgef hrt Gesteuert wird dies mittels Saug und Druckschlitz im Steuerzapfen Die Pumpen werden normalerweise mit Mineral len betrieben M glich ist aber auch der Einsatz sog Sonderfl ssigkeiten w...

Page 13: ...zscheibenkupplung 7 Hubring 3 Zylinderstern 8 F hrungsring 4 Steuerzapfen 9 Gro er Verstellkolben 5 Arbeitskolben 10 Kleiner Verstellkolben 11 Erdungsklemme 3 2 Typenschild 1 8 2 7 3 6 4 5 1 Revisions...

Page 14: ...egorie entsprechen F r die Auslegung der Durchtriebsmo mente und die Montage eines Adapterflansches gelten die im Kapitel 6 im Benutzerhinweis RKP II gemachten Angaben Die maximal zul ssigen Antriebsl...

Page 15: ...erhalb des Fl ssigkeitsspiegels einbauen 6 3 Druckleitung Auf ausreichende Festigkeit achten Anzugsmomente der Schrauben pr fen GEFAHR 6 4 Leckstromleitung L So verlegen dass das Pumpengeh use stets v...

Page 16: ...vom Anbau der Pumpe und von der Leitungsverlegung abh ngig K rperschall bertragung auf abstrahlende gro fl chige Maschinenteile vermeiden durch Pumpe ber D mpfungsflansch anbauen Schlauchleitungen sta...

Page 17: ...r Fall so darf die Pumpe bis zur Erw rmung nur in kurzen Intervallen von ca 1 bis 2 Sekunden eingeschaltet werden WARNUNG Weitere Informationen Kap 7 Benutzerinformation RKP II 8 Wartung Die Radialkol...

Page 18: ...e operating staff has to read notice and follow this User Manual and all necessary additional documentations especially safety instructions and warnings 10 1 2 Subject to change and validity The infor...

Page 19: ...ce of these safety instructions may cause death severest injuries crippledness or substantial damage to property 10 2 Additional documentations The User Manual RKP II Radial Piston Pump contains detai...

Page 20: ...og GmbH 10 3 Declaration of conformity The radial piston pump RKP II complies with the norms named in the related declaration of conformity Explosion proof radial piston pumps comply further with the...

Page 21: ...wer unit If this is not the case then the user must ensure by using appropriate safety measures that before and during operation the Radial Piston Pump is always filled with and only intakes operating...

Page 22: ...ery it has to be locked against an unexpected restart Close main order devices and pull off the key and or apply a caution label to the main switch 11 6 Safety instructions for the operations with hyd...

Page 23: ...ed by ducts in housing and control journal This is controlled by suction and pressure slot within the control journal The pumps usually are driven with mineral oils But it is also possible to use so c...

Page 24: ...oupling 7 Stroke Ring 3 Cylinder Star 8 Retaining Ring 4 Control journal 9 Large Control Piston 5 Pumping Piston 10 Small Control Piston 11 Grounding Terminal 12 2 Nameplate 1 8 2 7 3 6 4 5 1 Revision...

Page 25: ...on pump named in chapter 2 1 The instructions made in chapter 6 of the User Manual RKP II are valid for the design of the drive through torque and the installation of an adapter flange The maximum all...

Page 26: ...underneath the fluid level 15 3 Pressure line Pay attention to sufficient consistency Check starting torque of the screws DANGER 15 4 Drain line L Lay that way the housing is always filled with press...

Page 27: ...the installation of the pump and the laying of the lines Avoid the propagation of structure borne noise to radiating large surface machinery parts through install pump with a damping flange use tube...

Page 28: ...e pump may be turned on up to the heating in only short intervals with 1 or 2 seconds WARNING Further information see chapter 7 User Manual RKP II 17 Maintenance The radial piston pump is basically fr...

Page 29: ......

Page 30: ...moog com Italy 39 0332 421 111 info italy moog com Japan 81 46 355 3767 info japan moog com Korea 82 31 764 6711 info korea moog com Luxembourg 352 40 46 401 info luxembourg moog com Netherlands 31 25...

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