31. Keep at least 5 full turns of wire rope on drum.
intended to sustain a load, without the added
turns of wire rope.
32. Wrap wire rope under 500 lb. tension before
use. Otherwise, wire rope may bind during
33. Keep clear of wire rope, hook, and load while
winching. Do not step over wire rope. Do
not push sideways against wire rope under
tension; wire rope might break under this load
and recoil back, striking the person pushing
against it or a bystander.
34. If wire rope begins to get entangled, stop
winch immediately and release wire rope
using switch.
35. Only winch with the winching v
ehicleʹs
transmission in neutral. Winching with
a v
ehicleʹs
transmission in gear or park
may damage the transmission. A v
ehicleʹs
transmission is not designed to handle that
type of load.
36. Do not operate the winch at extreme angles.
Do not exceed the angles shown in Figure
G for a roller fairlead. For a hawse fairlead,
the angle should be as close to straight as
possible.
15°
15°
15°
15°
Figure G: Roller fairlead Maximum Winching
Angles
37. If the object to be pulled must be pulled at
(sold separately) and an anchor point directly
in front of the winch, as shown in Figure H, to
keep the Wire Rope pull straight.
Figure H: Pulley anchoring
38. Broken strands of wire rope will be sharp.
Wear heavy-duty work gloves when handling
the wire rope. Do not slide wire rope through
hands, even with gloves on.
39.
Keep clear.
40. Do not power the hook all the way into the
fairlead or winch.
41. People with pacemakers should consult their
in close proximity to heart pacemaker could
cause pacemaker interference or pacemaker
failure.
42. WARNING!
Stop the winch and release
tension on the wire rope before moving the
rag or carpet placed on it.
43. When possible, keep the engine running while
drained so much that the vehicle cannot start.
working around a running vehicle and ONLY
operate a vehicle in an outdoor area.
NOTICE:
Do not use the winch in a
of the pulling job as short as possible. If the
motor becomes very hot to the touch, stop
and let it cool down for several minutes.
Do not pull for more than one minute at or
near the rated load.
Do not maintain power to the Winch if the
motor stalls. Double Line Rigging will help
prevent overloading and should be used
on page 7.
44.
tension on the Wire Rope so that you can
unfasten the Hook from the load and reel in
the Wire Rope.
45 Seconds winching
at least
14 minutes,
15 seconds
of rest
Avoid damage to the Winch by not winching for
a 15 minute period, during which a Winch
can operate at its maximum capacity without
For example, this Winch with a 5% duty cycle at
its maximum load must be allowed to rest for
premature Winch failure.
Maintenance and Servicing
technician.
WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL
OPERATION:
procedures.
TO PREVENT SERIOUS INJURY FROM WINCH
FAILURE:
Do not use damaged equipment. If abnormal
corrected before further use.
1. BEFORE EACH USE, inspect the general
hardware, misalignment or binding of moving
parts, cracked or broken parts, damaged
electrical wiring, corroded or loose terminals,
the winch if the wire rope is frayed, kinked or
damaged.
2. AFTER USE, wipe external surfaces of the
winch with clean cloth.
3. Lubricate the wire rope occasionally with a
light oil.
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