Monty e-bike E-Bike E-48 User Manual Download Page 28

 

 

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wheel  while  not  pressing  the  brake  lever.  The  pads  should  touch  the  discs  as  little  as 
possible. 
 
The brake cables should be checked once per month to ensure that they are not twisted 
or rusted, no broken threads or ends, and check their casing for cuts or wear. Change any 
defective piece. 
 
AJUSTMENT 
 
• How to adjust the separation between the pads and disc: 
Turn  the  pad’s  adjustment  screw.  To  increase  the  separation,  turn  it  counter-clockwise 
and to reduce the distance, turn it clockwise. 
• How to align the brake to the disc: 
Loosen  the  brake  mount  bolts.  Squeeze  the  lever  completely  and  gradually  tighten  the 
bolts as it is indicated in the inspection section above
• How to remove the brake pads 
Remove the Wheel. With the fingers or a thin-nosed pliers, grab hold of the brake pad tab 
and pull.. 
• How to remove the wheel: 
With disc brakes, the braking system shall not to be removed. Carefully slide out the disc 
from the brake. When the wheel is to be fitted, carefully the disc must be guided between 
the pads. If  the disc is pushed to the edge hard  against the pads, they could be fractured 
or damaged . as a result they would have to be replaced. 
 

 

Important:  The  left  brake  lever  corresponds  to  the  front  wheel  and  the 
right brake lever to the rear wheel. 
 

 

9.7  TRANSMISSION 
 
The transmission must work properly. It has to be clean and lubricated, not to make noise 
and    the  gear  mechanism  must  work  smooth  and  exact..  All  the  links  of  the  chain  must 
pivot well and without noise. So,  any link of the chain can be deformed. 
A correct transmission is crucial for a right working.

  

 
Transmission set and adjustment. 
The  E-Bike  48  transmission  set  carries power  from  the  rear  wheel by  means  of: Pedals, 
chain ring & cranks, chain and freewheel 
This section explains how to inspect, adjust and lubricate the transmission set. 
 
Pedals 
Inspect  the  pedals  every  three  months.  Check  to  make  sure  the  pedal  reflectors    to  be 
clean and correctly positioned. Make sure the pedals to be well fixed to the cranks. 
To check the pedals to work correctly, move the pedals up and down and left to right. If 
they  are  either  too  soft  or  rigid,  take  the  E-48  to  an  authorized  dealer  to  have  them 
adjusted, lubricated or replaced. 
 
Cranks set and chain 
Inspect  the  crack  set  every  three  months,  check  to  ensure  the  bolts  joining  them  to  be 
tight.   
Check the chain every three months for wear. Each complete link of the chain measures 
25.4  mm.  If  twelve  links  in  the  chain  measure  more  than  30.8cm,  the  chain  should  be 

Summary of Contents for E-Bike E-48

Page 1: ...E 48 USER S MANUAL...

Page 2: ...2...

Page 3: ...at they have understood its contents The drawings and images may not correspond exactly to your model They are used solely to facilitate your understanding We apologize if any part of this manual does...

Page 4: ...TERY CHARGER OR ELECTRICAL CIRCUIT YOU MAY PROVOKE A SHORT CIRCUIT AND POSSIBLE INJURIES SHOCK OR BURNS IT IS RECOMMENDED TO USE A HELMET WHILE RIDING SAFETY WARNING DO NOT OPEN THE BATTERY NOR MANIPU...

Page 5: ...Conventional stem 20 9 2 2 Ahead stem 21 9 3 Fork and Headset 23 9 4 Suspension system Forks 24 9 5 Wheels 24 9 5 1 Tyre pressure chart 26 9 6 Brakes 26 9 6 1 Rim brake system 27 9 6 2 mechanic disc...

Page 6: ...G 6 FRAME 16 CONTROLLER CAGE 7 SEAT POST 17 PEDAL SENSORY 8 FRONT LIGHT 18 PEDALS 9 REAR LIGHT 19 FRONT BRAKE 10 REAR BRAKE 2 UNDERSTANDING ICONS The following icons are used throughout this manual Th...

Page 7: ...nts o E 48 principal assembled part o Front wheel o Front fenders o Pedals o Front light o Own manual o Contact keys o Charger Required tools o Allen o Spanner o Screwdriver o Nylon hammer Assembling...

Page 8: ...ch can ride to places where a conventional bicycle would be difficult to get along TYPE OF USE FOR WHICH THIS BIKE HAS BEEN DESIGNED The Monty electric bicycles and their components are being designed...

Page 9: ...ke the key out To start Turn the battery key to the clockwise Figure 2 screen INFORMATION The LCD display has 4 buttons to be used as 1 Power To start or to stop 2 Set selection of functions 3 Up arro...

Page 10: ...he battery ASSISTING WAYS The E 48 is provided with a LCD display on the handlebar where all the information is recorded and serves also as a control panel to select the way more required to one neces...

Page 11: ...in position intermittent the light intensity can be varied by the UP and DOWN arrows in 5 levels 2 If the button 2 is pressed two times the icon is let in intermittent position and the partial distanc...

Page 12: ...k the brake levers and the cable as well Code 06 Indicates that there is something wrong on the pedalling sensor Code 07 Indicates a problem in the accelerator It can be solved by initiating the syste...

Page 13: ...tions before riding the E 48 WHEELS HANDLEBAR AND STEM HEADSET AND FORK SEAT SEAT POST BRAKES TRANSMITION BATTERY AND CHARGER It is very important the brakes to work properly for one security and for...

Page 14: ...uivalent for specific information regarding these laws Check the Town House web site Attention while riding One must be aware of any incident which may happen while riding such as how avoid the pothol...

Page 15: ...or from any part of the frame they could touch the spokes or provoke a sudden handlebar turn causing the vehicle lost control Do not ride under the alcohol effects or under any medicament which can r...

Page 16: ...t and the seat post to the frame well aligned 9 1 1 SEAT POSITION ADJUSTMENT The seat can be fitted in three parameters 1 Seat height 2 Seat Inclination 3 Seat rear position 1 The seat s height is the...

Page 17: ...wnwards Try different positions until finding the most comfortable This adjustment is made by loosing the screw 1 allen 6 mm underneath the seat set the required inclination thigh the screw The recomm...

Page 18: ...the Close position less than 50 N Newton this means that it is not tight enough in this case open again the lever to the OPEN Figure 9 and tight the quick release again clockwise until noticing is we...

Page 19: ...thout threads 9 2 1 CONVENTIONAL STEM Adjustment of the handlebar height A Remove the rubber cap and loose the screw Figure 1 in Figure 10 counter clockwise Allen 6mm B Move the handlebar sideways to...

Page 20: ...wton Check the handlebar and stem for wear or stress signs If you find any scratches dents warping discoloration or cracks remove the affected piece immediately If you doubt whether or not the handleb...

Page 21: ...mm B choose the required inclination most suitable to one s necessity Take note of the marked graduation D The handlebar inclination can be effected as well C Tighten the screw clockwise E The recomm...

Page 22: ...t headset adjusting may cause one to lose control of the bike and fall down Ensure that the headset and stem to be correctly fitted before each use LUBRICATION The Headset should be lubricated once a...

Page 23: ...n turns 4 See the section Torque value chart for a right tight Check to ensure that the axles nuts are correctly placed as specified above If they are not readjust following the same steps or take the...

Page 24: ...e sure that it is compatible with the rim and tyre of bicycle E bike tires have unique characteristics compared to standard tires Tyre pressure Tires must be inflated to the right pressure to ensure t...

Page 25: ...use it if you detect any problem Brake adjustment and working To brake or stop the E 48 the two brake levers must used properly according to the circumstances and the engine is to stop automatically T...

Page 26: ...hey will have to be replaced when there were only 3 mm left of the rubber block with respect to the metal support Setting the brake shoes vertically should be such that the rim s edge were 1mm above t...

Page 27: ...AL DISC BRAKES Instead of using a brake shoes to press on the wheel rim a pad squeezes in a disc placed on the front wheel or rear wheel hub The disc is fitted to the axle by means of bolts on the lef...

Page 28: ...replaced Important The left brake lever corresponds to the front wheel and the right brake lever to the rear wheel 9 7 TRANSMISSION The transmission must work properly It has to be clean and lubricat...

Page 29: ...evaporates Use a degreasing liquid and brush the sprockets to be clean Caution The left and right pedals are stamped to indicate what side they correspond to R right and L left Figure 19 Figure 20 9...

Page 30: ...using the regulating outer screw H Set the outer roller in line with the largest sprocket using the regulating inner screw L To check it try to pedal with all the possible freewheel options If when in...

Page 31: ...h a Shimano derailleur of 6 or 7 speed to help the interaction between the rider and the vehicle Las E Bikes use a chain based derailleur system Changing the gears is done by using the right hand shif...

Page 32: ...or them in a specialized shop See the maintenance chart 9 8 LIGHTS AND REFLECTORS The reflectors reflex the light received from outside While riding in the night or in conditions with poor visibility...

Page 33: ...equate power supply may damage the battery In general the batteries are also sensitive to extreme temperatures Any manipulation of the battery by the user is to invalidate the warranty and free the ma...

Page 34: ...ng charged Green light The battery is charged or disconnected Battery fuse The battery is provided with a safety fuse of 10 A in case that the charged dis not work verify the fuse H in Figure 27 and c...

Page 35: ...a third of its power For this reason it is probable that the charge can last less time in winter At 20 C the battery shall work normally When the temperature exceeds 35 40 or if the battery has been...

Page 36: ...ly and the E 48 to be safe Checking and handling the battery requires specific tools and know how Only an authorized dealer or the Monty plant should manipulate it Engine The E 48 is provided with a t...

Page 37: ...addition it is recommend to change the bulb set every six months because there is not any warning system to detect it if they are broken and one may run the risk of not having any light when you need...

Page 38: ...to change without any prior notice The E 48 is not recommended for those weighing more than 100 kg E BIKE E 48 Engine 250 W Brushless in the rear wheel Battery Lithium 36 V 9 Ah Voltage 36 V Max spee...

Page 39: ...Seat post Quick release 100 N Bolt 20 25 Nm Standard stem Hight bolt 20 30 Nm Inclination bolt 17 20 Nm Handlebar bolt 15 Nm Ahead stem Fixing bolt 12 15 Nm Adjusting bolt 10 14 Nm Handlebar bolt 12...

Page 40: ...ection Lubrication replacement Seat post 1 month Handlebar Wheel alignment 1 month Hubs 1 year 1 year Lights reflectors 2 months Fork Headset 1 month 1 year Pedals 3 months 1 year Chain wheel 3 months...

Page 41: ...unction 3 The Pedal assisting is not connected 4 The pedal assisting does not receive any sign from the pedal 5 it must be a faulty electric item 1 make sure the battery to be on position ON 2 The eng...

Page 42: ...is manual The travelling distance can vary depending on the rider s weight the route or the E 48 conditions 2 Contact to a technical service 7 A strange noise can be hear from the front wheel engine 1...

Page 43: ...battery 6 months and Li ion Lithium battery I year Never use any other manufacturer s components Never repair the E 48 by oneself Take it to the store where the vehicle was purchased or to an authori...

Page 44: ...aced on the same direction that the wheels turn when riding The right pedal clockwise and the left pedal counter clockwise To remove them they must be unscrewed them in the opposite direction Can I wa...

Page 45: ...45 19 ELECTRIC SCHEME FigurE 30...

Page 46: ...POKES NUTS 11 E46 FRONT LIGHT 40 E46 REAR WHEEL 26 ENGINE 12 E46 SEAT POST 41 REAR SPOKES NUTS 15 E46 BATTERY SET 42 HEADSET 16 E46 STICKER SET 43 E46 BB 18 E46 FRONT FENDER 44 BATTERY SUPPORT GUIDE 1...

Page 47: ...post to BICICLETAS MONTY S A DPTO E BIKE C INDUSTRIA 30 32 08970 SANT FELIU DE LLOBREGAT BARCELONA SPAIN 22 MONTY OFFICIAL DISTRIBUTORS AND CONTACTS It is recommended to get in touch with the dealer...

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