Monty e-bike E-Bike E-48 User Manual Download Page 27

 

 

27

 

 

Figure  18 
 
How to adjust the brake shoes alignment 
Loosen the brake shoes bolt.  
Follow  the  instructions  above  detailing  how  to  inspect  for  the  brake  shoes  alignment. 
Afterwards, squeeze the brake lever as hard as possible approximately 10 times. Ensure 
that  the  cable  have  not  come  loose,  that  the  brake  shoes  are  correctly  aligned  with 
respect to the rim and that the pads do not touch the tires. 
 
How to adjust the brake shoes alignment 
V-brakes type: Disconnect the joint tube and with a hand, squeeze firmly the brake shoes 
against the rim  and from the other hand, pull the tub backwards from the joint and raise it 
up. Once disconnected, the tube is to come free. To closet he brakes, follow these same 
instructions in reverse order. 
 
Lubrication 
The brake  lever pivots should be lubricated every 3 months with a synthetic lubricant, the 
same as it is used for the chains. 
When  installing  a  new  brake  cable,  it  should  be  lubricated  with  a  thin  coat  of  synthetic 
lubricant. 
 
9.6.2  MECHANICAL DISC BRAKES 
Instead of using a brake shoes to press on the wheel rim, a pad squeezes in a disc placed 
on the front wheel or rear wheel hub. The disc is fitted to the axle by means of bolts on the 
left side.  The brake is activated by means of a cable connected to the brake lever. 
 
The braking system consist of the following: 
- Brake lever 
- Brake cable & casing  
- Brake disc pads 
 

 

CAUTION.  The  disc brakes  may  be  very  hot  after  using  them.  Be  careful 
when inspecting them. As with other bicycle parts, avoid placing fingers 
inside the disc. 

 
Squeeze  the  brake  levers  10  times  before  riding.  The  levers  should  not  touch  the 
handlebar. 
Ensure that there is no oil, grease or any other matter on the disc. The disc is part pf the 
braking system and should always be kept clean. Remove the pads from their supports for 
a deep cleaning. Do not use any cleaning products, degreasing liquids or solvents to clean 
the disc. Only use isopropyl alcohol. 
Ensure, once a month, the disc brakes not to be worn out. If the brake pads are less than 
1 mm thick, they will have to be changed. Also, check the pads  to be correctly positioned: 
A  distance  between  0.25  and  0.75  from  the  disc  when  not  using  the  brakes.  Turn  the 

Summary of Contents for E-Bike E-48

Page 1: ...E 48 USER S MANUAL...

Page 2: ...2...

Page 3: ...at they have understood its contents The drawings and images may not correspond exactly to your model They are used solely to facilitate your understanding We apologize if any part of this manual does...

Page 4: ...TERY CHARGER OR ELECTRICAL CIRCUIT YOU MAY PROVOKE A SHORT CIRCUIT AND POSSIBLE INJURIES SHOCK OR BURNS IT IS RECOMMENDED TO USE A HELMET WHILE RIDING SAFETY WARNING DO NOT OPEN THE BATTERY NOR MANIPU...

Page 5: ...Conventional stem 20 9 2 2 Ahead stem 21 9 3 Fork and Headset 23 9 4 Suspension system Forks 24 9 5 Wheels 24 9 5 1 Tyre pressure chart 26 9 6 Brakes 26 9 6 1 Rim brake system 27 9 6 2 mechanic disc...

Page 6: ...G 6 FRAME 16 CONTROLLER CAGE 7 SEAT POST 17 PEDAL SENSORY 8 FRONT LIGHT 18 PEDALS 9 REAR LIGHT 19 FRONT BRAKE 10 REAR BRAKE 2 UNDERSTANDING ICONS The following icons are used throughout this manual Th...

Page 7: ...nts o E 48 principal assembled part o Front wheel o Front fenders o Pedals o Front light o Own manual o Contact keys o Charger Required tools o Allen o Spanner o Screwdriver o Nylon hammer Assembling...

Page 8: ...ch can ride to places where a conventional bicycle would be difficult to get along TYPE OF USE FOR WHICH THIS BIKE HAS BEEN DESIGNED The Monty electric bicycles and their components are being designed...

Page 9: ...ke the key out To start Turn the battery key to the clockwise Figure 2 screen INFORMATION The LCD display has 4 buttons to be used as 1 Power To start or to stop 2 Set selection of functions 3 Up arro...

Page 10: ...he battery ASSISTING WAYS The E 48 is provided with a LCD display on the handlebar where all the information is recorded and serves also as a control panel to select the way more required to one neces...

Page 11: ...in position intermittent the light intensity can be varied by the UP and DOWN arrows in 5 levels 2 If the button 2 is pressed two times the icon is let in intermittent position and the partial distanc...

Page 12: ...k the brake levers and the cable as well Code 06 Indicates that there is something wrong on the pedalling sensor Code 07 Indicates a problem in the accelerator It can be solved by initiating the syste...

Page 13: ...tions before riding the E 48 WHEELS HANDLEBAR AND STEM HEADSET AND FORK SEAT SEAT POST BRAKES TRANSMITION BATTERY AND CHARGER It is very important the brakes to work properly for one security and for...

Page 14: ...uivalent for specific information regarding these laws Check the Town House web site Attention while riding One must be aware of any incident which may happen while riding such as how avoid the pothol...

Page 15: ...or from any part of the frame they could touch the spokes or provoke a sudden handlebar turn causing the vehicle lost control Do not ride under the alcohol effects or under any medicament which can r...

Page 16: ...t and the seat post to the frame well aligned 9 1 1 SEAT POSITION ADJUSTMENT The seat can be fitted in three parameters 1 Seat height 2 Seat Inclination 3 Seat rear position 1 The seat s height is the...

Page 17: ...wnwards Try different positions until finding the most comfortable This adjustment is made by loosing the screw 1 allen 6 mm underneath the seat set the required inclination thigh the screw The recomm...

Page 18: ...the Close position less than 50 N Newton this means that it is not tight enough in this case open again the lever to the OPEN Figure 9 and tight the quick release again clockwise until noticing is we...

Page 19: ...thout threads 9 2 1 CONVENTIONAL STEM Adjustment of the handlebar height A Remove the rubber cap and loose the screw Figure 1 in Figure 10 counter clockwise Allen 6mm B Move the handlebar sideways to...

Page 20: ...wton Check the handlebar and stem for wear or stress signs If you find any scratches dents warping discoloration or cracks remove the affected piece immediately If you doubt whether or not the handleb...

Page 21: ...mm B choose the required inclination most suitable to one s necessity Take note of the marked graduation D The handlebar inclination can be effected as well C Tighten the screw clockwise E The recomm...

Page 22: ...t headset adjusting may cause one to lose control of the bike and fall down Ensure that the headset and stem to be correctly fitted before each use LUBRICATION The Headset should be lubricated once a...

Page 23: ...n turns 4 See the section Torque value chart for a right tight Check to ensure that the axles nuts are correctly placed as specified above If they are not readjust following the same steps or take the...

Page 24: ...e sure that it is compatible with the rim and tyre of bicycle E bike tires have unique characteristics compared to standard tires Tyre pressure Tires must be inflated to the right pressure to ensure t...

Page 25: ...use it if you detect any problem Brake adjustment and working To brake or stop the E 48 the two brake levers must used properly according to the circumstances and the engine is to stop automatically T...

Page 26: ...hey will have to be replaced when there were only 3 mm left of the rubber block with respect to the metal support Setting the brake shoes vertically should be such that the rim s edge were 1mm above t...

Page 27: ...AL DISC BRAKES Instead of using a brake shoes to press on the wheel rim a pad squeezes in a disc placed on the front wheel or rear wheel hub The disc is fitted to the axle by means of bolts on the lef...

Page 28: ...replaced Important The left brake lever corresponds to the front wheel and the right brake lever to the rear wheel 9 7 TRANSMISSION The transmission must work properly It has to be clean and lubricat...

Page 29: ...evaporates Use a degreasing liquid and brush the sprockets to be clean Caution The left and right pedals are stamped to indicate what side they correspond to R right and L left Figure 19 Figure 20 9...

Page 30: ...using the regulating outer screw H Set the outer roller in line with the largest sprocket using the regulating inner screw L To check it try to pedal with all the possible freewheel options If when in...

Page 31: ...h a Shimano derailleur of 6 or 7 speed to help the interaction between the rider and the vehicle Las E Bikes use a chain based derailleur system Changing the gears is done by using the right hand shif...

Page 32: ...or them in a specialized shop See the maintenance chart 9 8 LIGHTS AND REFLECTORS The reflectors reflex the light received from outside While riding in the night or in conditions with poor visibility...

Page 33: ...equate power supply may damage the battery In general the batteries are also sensitive to extreme temperatures Any manipulation of the battery by the user is to invalidate the warranty and free the ma...

Page 34: ...ng charged Green light The battery is charged or disconnected Battery fuse The battery is provided with a safety fuse of 10 A in case that the charged dis not work verify the fuse H in Figure 27 and c...

Page 35: ...a third of its power For this reason it is probable that the charge can last less time in winter At 20 C the battery shall work normally When the temperature exceeds 35 40 or if the battery has been...

Page 36: ...ly and the E 48 to be safe Checking and handling the battery requires specific tools and know how Only an authorized dealer or the Monty plant should manipulate it Engine The E 48 is provided with a t...

Page 37: ...addition it is recommend to change the bulb set every six months because there is not any warning system to detect it if they are broken and one may run the risk of not having any light when you need...

Page 38: ...to change without any prior notice The E 48 is not recommended for those weighing more than 100 kg E BIKE E 48 Engine 250 W Brushless in the rear wheel Battery Lithium 36 V 9 Ah Voltage 36 V Max spee...

Page 39: ...Seat post Quick release 100 N Bolt 20 25 Nm Standard stem Hight bolt 20 30 Nm Inclination bolt 17 20 Nm Handlebar bolt 15 Nm Ahead stem Fixing bolt 12 15 Nm Adjusting bolt 10 14 Nm Handlebar bolt 12...

Page 40: ...ection Lubrication replacement Seat post 1 month Handlebar Wheel alignment 1 month Hubs 1 year 1 year Lights reflectors 2 months Fork Headset 1 month 1 year Pedals 3 months 1 year Chain wheel 3 months...

Page 41: ...unction 3 The Pedal assisting is not connected 4 The pedal assisting does not receive any sign from the pedal 5 it must be a faulty electric item 1 make sure the battery to be on position ON 2 The eng...

Page 42: ...is manual The travelling distance can vary depending on the rider s weight the route or the E 48 conditions 2 Contact to a technical service 7 A strange noise can be hear from the front wheel engine 1...

Page 43: ...battery 6 months and Li ion Lithium battery I year Never use any other manufacturer s components Never repair the E 48 by oneself Take it to the store where the vehicle was purchased or to an authori...

Page 44: ...aced on the same direction that the wheels turn when riding The right pedal clockwise and the left pedal counter clockwise To remove them they must be unscrewed them in the opposite direction Can I wa...

Page 45: ...45 19 ELECTRIC SCHEME FigurE 30...

Page 46: ...POKES NUTS 11 E46 FRONT LIGHT 40 E46 REAR WHEEL 26 ENGINE 12 E46 SEAT POST 41 REAR SPOKES NUTS 15 E46 BATTERY SET 42 HEADSET 16 E46 STICKER SET 43 E46 BB 18 E46 FRONT FENDER 44 BATTERY SUPPORT GUIDE 1...

Page 47: ...post to BICICLETAS MONTY S A DPTO E BIKE C INDUSTRIA 30 32 08970 SANT FELIU DE LLOBREGAT BARCELONA SPAIN 22 MONTY OFFICIAL DISTRIBUTORS AND CONTACTS It is recommended to get in touch with the dealer...

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