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17

leave your bike lying flat in a black pickup 

truck bed in the desert sun or under the 

glass of a hatchback auto.

Excessive  heat,  such  as  that  used  in 

powder coating, or any open flame, may 

damage the adhesive which joins carbon 

composite  parts.  Do  not  exceed  180°F 

(82°C) exposure to your frame.

Examine the Frame and Fork

Before and after each ride, examine 

your e-bike for signs of fatigue and 

stress. Such signs may manifest 

themselves in the form of:

•  Dents

•  Cracks

•  Scratches

•  Deformation

•  Discoloration

•  Unusual Noises 

If your bicycle receives a high force 

load or impact, fully examine all the 

parts of your bicycle. High force loads 

include crashes and strong impacts that 

do not cause you to crash. If you are 

unsure whether or not to replace a part, 

speak to your local dealer. 

Examine the Wheels

Check the attachment of both wheels. 

With the quick release lever in the 

“close” position, pick the front wheel off 

the ground and apply force to the wheel 

in a downward motion (Fig. 9 page 28). 

The wheel should remain securely in 

place. Grab your wheel and try to move 

it from side to side. Check the rims for 

cracks, discoloration, and trueness. If 

there is any movement or irregularity in 

the wheel do not ride your bike. Take it to 

your local dealer for service. 

When the quick release lever is 

properly adjusted and in closed position 

you should not be able to rotate the lever 

in a circular motion (parallel to wheel). 

This is different from the “flipping” 

motion, used to open and close the quick 

release lever (Fig. 8 page 27). Repeat 

the same steps to check the rear wheel.

Note that different systems attach 

bicycle wheels to the frame: threaded 

axle nuts, and multiple styles of a lever 

actuated quick-release system. 

Make sure the wheels are straight. Turn 

each wheel and look at the rim when 

it goes through the brake pads or the 

frame. If the rim wobbles up and down or 

from side to side, repair the wheel.

Examine Tire Inflation

BEFORE EVERY RIDE 

CONTINUED

Excess air pressure can cause the tire 

to explode off the rim, causing hearing 

loss or, if riding, a loss of control. Use 

a hand pump with a reliable pressure 

gauge and do not overinflate.

    WARNING

A wheel quick release that is not 

properly adjusted or closed can cause 

the wheel to loosen or come off, 

suddenly stop its rotation, or decrease 

your control, causing you to fall. Make 

sure the wheels are correctly attached 

before riding your bicycle.

    WARNING

Summary of Contents for M-E1

Page 1: ...1 Even if you have ridden a bike for years it is important for you and every rider to read this manual before riding this bicycle Keep for reference E Bike Owner s Manual...

Page 2: ...serious injury WARNING In this manual the CAUTION sign shows a hazardous situation which if not avoided could cause minor or moderate injury CAUTION As with all mechanical components the bicycle is su...

Page 3: ...er Riding 21 Be Seen Especially at Night 21 Think Safety 22 Riding Instructions 23 Using your Brakes 23 Changing Gears Correctly 23 Descending 24 Obstacles and Impacts 25 Assembling your Bicycle 26 Pa...

Page 4: ...ame on the drive side of the bike Fig 1 Record the serial number in this manual below in the event that your bicycle is lost or stolen You may also want to register your serial number with your local...

Page 5: ...se make sure all riders are adults Bicycle riding can be a hazardous activity even under the best of circumstances Proper maintenance of your bicycle is your responsibility as it helps reduce the risk...

Page 6: ...ion 2 bicycles are made to cover all the riding conditions expressed by condition 1 with the addition of gravel roads and groomed off pavement trails Condition 2 bicycles typically feature flat handle...

Page 7: ...uitable collection points for environmentally friendly recycling Marking for single use and rechargeable batteries that must not be disposed of in household or non recyclable waste Dispose of single u...

Page 8: ...ity to control your bicycle Due to the increased speed braking may require more distance to stop Pay attention to road conditions as sand leaves rain or other materials on the road may impact your abi...

Page 9: ...road Note that national and regional regulations may vary Items that may have special requirements Brakes Lighting and reflectors Bell or other approved warning device Familiarize yourself with the l...

Page 10: ...ponents on your bike For full instructions on the operation and configuration of the drive assist system and associated electronics please read the included drive assist manual Please familiarize your...

Page 11: ...quick release 9 frame quick release 10 reflectors front rear 11 down tube 12 spoke reflectors front rear 13 tire front rear 14 rechargeable battery 15 seat tube 16 control unit 17 lights front rear 1...

Page 12: ...e seat post You can adjust the saddle pages 32 and 51 and handlebar pages 30 and 50 to offer the best comfort and performance Before you make these adjustments refer to the Proper Maintenance and Adju...

Page 13: ...on page 20 and Riding Instructions on page 23 before attempting to ride your Montague e bike Check the steering as shown in Fig 5 page 18 Prevent Toe Overlap Some frame sizes especially smaller sizes...

Page 14: ...them are not indestructible Depending on the riding forces conditions and mileage endured you should replace your e bike or its parts at an appropriate frequency The safe life of a part is determined...

Page 15: ...es and connectors are securely in place and look for damage If you discover any missing or damaged parts do not use the e bike Have an authorized dealer repair your e bike Carbon Fiber Composite Some...

Page 16: ...rt for movement or unusual noise To examine for delamination tap test 1 Clean the part fully with a moist cloth 2 With a coin tap near the area you suspect damage 3 Listen carefully for variations in...

Page 17: ...r cracks discoloration and trueness If there is any movement or irregularity in the wheel do not ride your bike Take it to your local dealer for service When the quick release lever is properly adjust...

Page 18: ...rim it can explode when inflated Ensure that the tire is not cracked or unevenly worn Check for bulges Check that the valve is straight in the rim Irregular tires should be replaced immediately Examin...

Page 19: ...efer to the enclosed supplementary manual for the suspension fork equipped on your bike Quick Releases Check that all quick releases front wheel frame seatpost rear wheel stem are fastened Nothing sho...

Page 20: ...Ride single file in a straight line Have a satisfactory signaling device bell horn etc to warn of approach Ride defensively expect the unexpected Give pedestrians the right of way Do not ride too clos...

Page 21: ...ad and off road riding see www montaguebikes com support Caution Wet Weather Riding Brakes do not work as well under wet conditions as they do when dry In wet weather special precautions must be taken...

Page 22: ...handlebar or other parts of the bicycle for example with a pet or its leash Never carry other riders or packages as they may obstruct vision or proper control of the bicycle Do not ride while intoxica...

Page 23: ...rates the front brake Changing Gears Correctly The multi gear system provides a means of maintaining a constant pedaling rate regardless of road level conditions The gears are activated by cables conn...

Page 24: ...y moving your weight rearward on the e bike and as low as possible just like when braking Keep your feet on the pedals and keep the crank arms horizontal and parallel to the ground unless you are corn...

Page 25: ...caution when you encounter obstacles in the road whether it s a sewer grate speed bump gravel or any other hazard If you are going fast even a small obstacle can create a significant impact to your bi...

Page 26: ...the model year and design your e bike may be assembled differently Refer to the Final Assembly Instructions attached to your bike for the most up to date information For additional manuals please vis...

Page 27: ...ver is positioned adjacent to the fork blade so it will not catch on any passing objects 5 If you can lock the lever with little or no resistance the clamp force is not sufficient Go back to step 2 an...

Page 28: ...adequate stopping power to the wheel it may need to be adjusted Be sure to squeeze the brake levers to ensure that the brakes are secured in place and functioning properly before riding For adjustment...

Page 29: ...d from the frame and is aligned parallel with the front wheel 6 With the stem aligned parallel with the front wheel apply a clamping force between the top of the stem assembly and the fork crown This...

Page 30: ...lling the Front Wheel Unfolding the Pedals Installing the Handlebars For some models the handlebars are shipped off the bike If so 1 Using the provided hex wrench remove the two screws or four dependi...

Page 31: ...bolt on the fork arch by turning it counter clockwise Fig 19 An L shaped bracket is being held in place by the nut Slide the L bracket off the bolt and place the nut and bracket aside 2 Move the fend...

Page 32: ...on the underside of the frame s top tube It is located directly behind the fork arch Fig 23 a 2 Using a pair of pliers to grip the hook on the opposite end of the spring stretch the spring toward the...

Page 33: ...ever is securely tightened when it leaves an imprint on the palm of your hand from pushing it closed 5 Once the lever is securely closed you should not be able to move it unless you open it again If y...

Page 34: ...SEMBLING YOUR MONTAGUE BICYCLE CONTINUED 1 Align the right pedal axle into the threaded hole in the right crank arm and secure it in the crank by hand The right hand side of the bicycle is the side of...

Page 35: ...crank arm is at its lowest point It should be perpendicular to the ground with the pedal at the bottom Fig 29 3 Open the frame quick release by lifting up on the lever fig 30 4 Press straight down on...

Page 36: ...ear rack until it clicks into place Fig 34 Fig 32 Fold the bike frame in half Fig 33 Front wheel quick release end nut entering rear axle opening FOLDING YOUR MONTAGUE BICYCLE 8 Open the seat post qui...

Page 37: ...edge of the pedal insert your fingers into the center of the pedal body and squeeze Fig 38 2 The inner spring loaded portion of the pedal body should compress unlocking the folding hinge 3 Fold the pe...

Page 38: ...se 2 Grasp the handlebars with the drive unit of the bike facing away from you 3 Press down both brake levers with your thumbs and tilt the bike toward you Activating the brakes will lock the wheels a...

Page 39: ...Wheel page 27 The frame quick release See Adjusting the Frame Quick Release page 40 The seatpost quick release See page 32 33 The rear wheel quick release See pages 27 same as front wheel The handleba...

Page 40: ...tive to the front wheel 4 Ensure the frame quick release is in the open position Fig 30 page 35 5 Unlock the two halves of the frame by detaching the fork latch from the post on the rear rack Fig 34 p...

Page 41: ...the lever is pushed fully to the closed position Unfolding the Pedals If the pedals were folded down for a more compact folded bike size they must be unfolded before riding 1 Pivot the pedal body 90...

Page 42: ...fy open or disassemble the battery or charger Modification or disassembly may result in a short circuit fire or malfunction and will void your warranty The battery is heavy Be careful when handling it...

Page 43: ...charged it should be fully charged before using it in the e bike Particularly high and particularly low ambient temperatures can permanently speed up battery wear or even damage the rechargeable batt...

Page 44: ...0 C and 40 C If outside temperatures are too hot or too cold charge the battery inside For safety reasons if the battery is too hot or too cold it will not charge Confirm that the charger and A C outl...

Page 45: ...bike and frequent stopping and starting will consume more energy and will reduce the range of the battery To improve range from your battery Shift to a lower or higher gear before inclines and descen...

Page 46: ...art of any component of the drivetrain is wet allow it to dry completely before connecting the charger Do not use a pressure washer or dry with compressed air This will force contaminants into sealed...

Page 47: ...d in the sun or near a heat source such as a radiator If your bicycle is exposed to cooler temperatures keep the bicycle stored indoors until just before riding Transportation You are responsible for...

Page 48: ...ert the key and operate the lock then remove and wipe the key clean Disposal Do not dispose of the battery or charger in your household waste All parts of the e bike must be disposed of in accordance...

Page 49: ...riginal components on your bike The Montague frame quick release and the foldable stem assembly are both safety critical components Only replace the frame quick release and the foldable stem with a ge...

Page 50: ...lt can be tightened Fig 48 2 Twist the handlebar by rotating it forward or backward Make sure it remains in the center of the stem Fig 18 page 30 3 Tighten the handlebar clamp bolts on your type of st...

Page 51: ...can be moved 2 Put a straight edge bubble level or ruler across the top of the saddle to better see the angle of the saddle 3 Adjust the saddle and tighten the saddle clamp bolt for your type of seatp...

Page 52: ...Examine all cables for kinks rust broken strands or frayed ends Also examine the cable housing for loose wire strands bent ends cuts and worn areas If you think there is a problem with a cable or hou...

Page 53: ...counterclockwise to decrease tension turn the knob clockwise Turn until the problem is corrected If the tension is adjusted according to the above steps the chain should follow all shifting commands o...

Page 54: ...derailleur cage does not rub on part of the crankarms PROPER MAINTENANCE AND ADJUSTMENT CONTINUED To adjust the middle gear position with three chainrings 1 Move the chain to the largest front chainri...

Page 55: ...rims are clean Make sure tires are inflated to proper specifications as listed on the sidewall of the tire If the wear indicators on the brake surface show the rim is worn PROPER MAINTENANCE AND ADJUS...

Page 56: ...into the closed position Fig 54 with the palm of your hand 4 A properly closed quick release lever should leave a mark on the palm of your hand from closing 5 If you can lock the lever with little or...

Page 57: ...e sprocket lockring 347 lb in 39 N m Fitted Accessories Racks and Fenders In addition to the parts already discussed in this chapter your bicycle might have accessories such as fenders lights racks ch...

Page 58: ...emove the stem from the frame 2 Clean the used grease from the stem 3 Apply a thin layer of grease to the section of the stem quill that will be put into the frame Also apply grease to the stem wedge...

Page 59: ...s from the crankarms turn the right pedal axle counterclockwise but turn the left pedal axle clockwise 2 Apply a thin layer of grease on the threads 3 Install the pedals on the correct side put the ri...

Page 60: ...it passes through housing or guides Install the new cable on the same path as the used cable 3 Make sure the leaded end of the cable is installed correctly in the lever Make sure the housing is correc...

Page 61: ...g or damaged parts do not use the e bike Have an authorized dealer repair your e bike Each Week Clean bicycle with a damp cloth Examine wheels for loose spokes Apply lubricant to suspension forks Ever...

Page 62: ...tion of the drive train system power output is prohibited and will void the warranty Claims must be made through an authorized Montague dealer Proof of purchase is required In addition a warranty regi...

Page 63: ...a registered Trademark of the Montague Corporation Component specifications vary by country and are subject to change without notice All Montague bicycles are cov ered under one or more patents or pat...

Page 64: ...64...

Page 65: ...65 Montague Corporation P O Box 398032 Cambridge MA 02139 Phone 1 617 491 7200 www montaguebikes com 2020 Montague Corporation Cambridge MA USA...

Page 66: ...66...

Page 67: ...bikes A local bike shop recommended your bikes I found you by browsing online I saw an ad in a magazine I m a repeat customer Other What kind of riding do you do Bike Trails Paths Urban City Commutin...

Page 68: ...68...

Page 69: ...69 From MONTAGUE CORPORATION P O Box 398032 Cambridge MA 02139...

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