Monessen Hearth BDV300N/PSC7 Installation And Operation Instructions Manual Download Page 50

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BDV7 Series Direct Vent Gas Fireplace

20301836

RePlACeMeNt PARtS

FIReBox CoMPoNeNtS

Item Description

qty.

BDV300

BDV400

BDV500

BDV600

Standard Features

Junction Box

26D2128K

Black Louver

54D0246

26D0695

26D0697

26D0699

Glass Frame Assembly

54D0294

54D0198

54D0340

54D0443

Factory Installed options

Brass Louver

54D0249K

26D0701K

26D0703K

26D0705K

Thermostat Sensor for Blower

26D2870

Firebrick Center - Cottage Clay

26D7069

26D7077

26D7083

26D7089

Firebrick Right - Cottage Clay

26D7068

26D7076

Firebrick Left - Cottage Clay

26D7068

26D7075

Firebrick Center - Cottage Red

26D7097

26D7105

26D7111

26D7117

Firebrick Right - Cottage Red

26D7096

26D7104

Firebrick Left - Cottage Red

26D7096

26D7103

10.

Blower Motor

93D0006

Accessories / Field Installed options

Brass Louver

L30BR

L32BR

L36BR

L42BR

Pewter Louver

L30PW

L32PW

L36PW

L42PW

5,6,7

Firebrick Walls - Cottage Clay

FB300CCW

FB400CCW

FB500CCW

FB600CCW

Firebrick Floor - Cottage Clay

FB300CCF

FB400CCF

FB500CCF

FB600CCF

5,6,7

Firebrick Walls - Cottage Red

FB300CRW

FB400CRW

FB500CRW

FB600CRW

Firebrick Floor - Cottage Red

FB300CRF

FB400CRF

FB500CRF

FB600CRF

Curved Design - Brass

BRTK30C

BRTK32C

BRTK36C

BRTK42C

Curved Design - Pewter

PWTK30C

PWTK32C

PWTK36C

PWTK42C

Curved Design - black

BLTK30C

BLTK32C

BLTK36C

BLTK42C

Black Trim

BLMTK30

BLMTK32

BLMTK36

BLMTK42C

Pewter Trim

PWMTK30

PWMTK32

PWMTK36

PWMTK42

Brass Trim

BRMTK30

BRMTK32

BRMTK36

BRMTK42

10.

T-Stat Blower w/ Speed Control

BLOT

10.

SCS Blower w/ Time Delay

BLOTSC

11.

Manual Blower

FK12

12.

Speed Control

26D0746

13.

Forged Andiron 8

C\v

(not shown)

FAI83/4

14.

Mesh Glass Cover (not shown)

BDV300SD

BDV400SD

BDV500SD

BDV600SD

Summary of Contents for BDV300N/PSC7

Page 1: ...For assistance or additional information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA on...

Page 2: ...l Wiring Signature Command System 33 Junction Box Wiring 33 Command Center Wall Installation 33 Wall Switch Installation 33 Signature Command Wiring Diagram 34 Optional Fan Blower Systems 35 BLOTSC Si...

Page 3: ...To prevent performance problems do not use propane LP fuel tank of less than 100 lbs capacity 3 If you smell gas shut off gas supply do not try to light any appliance do not touch any electrical swit...

Page 4: ...ed of steel to give off some expansion and or contraction noises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine IMPORTANT PLEASE READ TH...

Page 5: ...ropane LP Inlet Minimum 4 5 w c 11 0 w c Inlet Maximum 10 5 w c 13 0 w c Manifold Pressure 3 5 w c 10 0 w c Gas Specifications ORIFICE SIZE Max Input Min Input Orifice Model Fuel BTU h BTU h Size BDV3...

Page 6: ...841 mm 33Z 841 mm K 2Z 54 mm 1Z v 32 mm 1Z v 32 mm 1Z v 32 mm L 1Z x 38 mm 2Z x 64 mm 2Z x 64 mm 2Z x 64 mm M 15 16 24 mm 15 16 24 mm 15 16 24 mm 15 16 24 mm N 31B 803 mm 34C v 883 mm 34C v 883 mm 34...

Page 7: ...must be main tained This fireplace may be installed along a wall across a corner or use an exterior chase Refer to Figure 3 for suggested locations Location should be out of high traffic areas and awa...

Page 8: ...71 Minimum 11 Minimum 12 Max Min 4 From Either Side Wall FP2248 mantel clearances Figure 4 Clearances Ceiling Combustible Mantel 5 7 11 3 12 8 6 2 FP2204a mantelclearances Wall Stud Standoff FP2204a...

Page 9: ...for framing or header Framing Nailing Flange Screws Nailing Flange FP2094a Figure 6 Secure Fireplace to Floor and Framing Studs Finishing Material NOTE Any remote wiring i e remote control wall switch...

Page 10: ...nd gasket Figure 7 WARNING After conversion to top vent configuration the 4 102 mm flue pipe should be concentric within the 6B 175 mm outer collar within 1 4 FP1991 remove screws Screws Flue Pipe Cov...

Page 11: ...n where rigid direct vent components can be used All restrictions clearances and allowanc es that pertain to the rigid piping apply to the flexible venting Flex kits may not be modified Flex kits may...

Page 12: ...ssembly above the meter regulator assembly 5 m above the meter regulator assy I Clearance to service regulator vent outlet 3 91 cm 3 91 cm J Clearance to nonmechanical air supply inlet 6 15 cm for app...

Page 13: ...minimum of 3 914 mm below the termination cap 3 All gravity air intakes within 3 914 mm of a termination cap must be a minimum of 1 305 mm below the termination cap General Information Assembling Vent...

Page 14: ...nter of the Horizontal Vent Pipe Horizontal Dimension From the Outside of Termination to the Back of the Fireplace Figure 14 Side Wall Venting Graph Venting INFORMATION T Lock Pipes When using unitize...

Page 15: ...tside wall A minimum 1 clearance all around the flue is acceptable at this point of penetration If vertical rise is 7Z x feet or higher when top venting the clearance to combustibles is 1 on all sides...

Page 16: ...be 7Z x 191 mm diameter Step 2 Secure firestop to the inside frame center in the 9B x 9B vent opening VO584 100 Vent Opening 2 99 djt Vent Opening for Combustible Walls 9B 244 mm Min Fireplace Hearth...

Page 17: ...n center ringed flue restrictor must be installed onto the top edge of the firebox flue adapter To create this open center restrictor twist and break off the center rib of the supplied flue restrictor...

Page 18: ...installation Max 20 36 914 mm Max 36 914 mm Max FP1177 Figure 23 Maximum horizontal run with no rise Example According to the vent graph Page 14 the maximum horizontal vent length in a system with a 7...

Page 19: ...ocate vent opening on wall 9B 244 mm Min Step 2 Secure firestop to the inside frame center in the 9B x 9B vent opening Step 3 Place fireplace into position Measure the vertical height X required from...

Page 20: ...spring to approximately 15 381 mm wrap the spring around the pipe and interlock the ends of the spacer spring approximately 2 51 mm Measure 6C v 172 mm from the end of the pipe Place the next spring...

Page 21: ...seal is made around the vent pipe coming through the wall 5 Apply high temperature sealant caulking supplied around the 4 and 7 snorkel collars BG402a Top Vent Below grade installation Firestop Screws...

Page 22: ...top edge of the firebox flue adapter for optimal flame appearance Figure 36 1 Locate your fireplace 2 Plumb to center of the 4 flue collar from ceiling above and mark position 3 Cut opening equal to 9...

Page 23: ...iling support apps Typical Roof Support Application Typical Ceiling Support Application FP1184 Figure 38 Venting Supports 2 ft Min 2 ft Min X 12 H FP1971 Min chimney clearance Termination Vent Storm C...

Page 24: ...gn certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the CSA design certified equipment shutoff valve from your dealer For propane LP co...

Page 25: ...f the gas to the fireplace Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces Apply pipe joint sealant lightly to male threads This will prevent...

Page 26: ...taking pressure reading be sure and turn captured screw clockwise firmly to reseal Do not over torque Check test points for gas leaks Electrical Wiring This fireplace will work without any electrical...

Page 27: ...the wall switch wire length provided NOTE Extended lengths of wire may cause the fireplace not to function properly Longer length of wire is permitted if the wire is made out of larger gauge diameter...

Page 28: ...box cover by removing the screw from the left side of the outside firebox wall Junction box was installed at the factory 3 The junction box cover has a factory installed romex style strain relief conn...

Page 29: ...a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service techn...

Page 30: ...at period of time when the magnet is closed it is possible to start the lighting operation The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged kn...

Page 31: ...place This switch allows you to turn on and to turn off the main burner without using the gas valve knob Make sure the button is in the ON position to light the main burner Figure 47 Lighting the burn...

Page 32: ...ectrical Wiring General 1 This fireplace is equipped with the Signature Control valve which operates on 6 volts The 6 volt DC adapter plugs into the fireplace junction box A C power supply Four 4 AA b...

Page 33: ...l Do not extend beyond the 15 ft wire cable provided If a longer distance is required the 15 ft may be extended up to 30 ft maximum by using two 2 SCSWEK cables plugged together Route the wire from ju...

Page 34: ...G LP Plug in Connector Control Board to Command Center OFF LO LED ON HI Master Switch Command Center Optional Wall Switch Plug in Connector Stepper Motor to Control Board DC Power Green Ground Plug in...

Page 35: ...he control will not work correctly WARNING Electrical connections should only be performed by a qualified licensed electrician Main power supply must be turned off before connecting the fan to the mai...

Page 36: ...MANUAL BLOWER 1 This must be done before framing the fireplace When installing the FK 12 blower a wall switch control must be installed to control the blower 2 The fireplace power supply is wired thr...

Page 37: ...Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will not func t...

Page 38: ...smell gas go to next step 4 Press the master switch to the ON position Within eight 8 seconds it will beep once This indicates the system is ready 5 Press ON button Sparker will spark and pilot flame...

Page 39: ...X X X Low battery Indication for Transmitter X X X X X Child Proof Lock out X X X X X LCD Backlight X X X X X Security Codes 16 X X X X X Countdown 6 hr Timer X X X Standard Thermostatic Control Mode...

Page 40: ...depress button One beep for RF receiver ON or two beeps for RF receiver OFF will be given as confirmation Refer to Figure 57 for location 2 After the RF receiver is on holding the OFF button on the Co...

Page 41: ...then Off 3 Hold the OFF button anytime for three seconds or by turning off the wall switch These two commands of OFF are Memory Off the system will remember all last settings before turning off The n...

Page 42: ...place 3 Set glass frame aside FP2104a BDV remove glass FP2104 Figure 58 Remove Glass Frame Glass Frame Three Tabs Clamps Two 2 on 300 400 Units Three 3 on 500 600 Units WARNING Each clamp has a quick...

Page 43: ...log 2 on grate Rest the back side of the log in the flat area of the rear log Place the narrow front end of the log next to the center vertical grate bar 3 Place the top left log 3 on the rear log Ne...

Page 44: ...er reaching to the main burner burner Inspect area around the injector Remove any lint or foreign material with a brush or vacuum Burner Flame The flames from the burner should be visually checked as...

Page 45: ...ials may be used Handle glass door with care to avoid striking or scratching it on hard objects To clean glass door follow Glass Removal procedure outlined in the Final Installation section Film depos...

Page 46: ...the thermocouple connec tion at the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter l...

Page 47: ...just the pilot flame for maximum flame impingement on thermocouple A Check for flue product leak Replace defective pipe section B Check horizontal venting piping is running upward 1 4 per foot Do not...

Page 48: ...through Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery C...

Page 49: ...BDV7 Series Direct Vent Gas Fireplace 20301836 49 REPLACEMENT PARTS FIREBOX COMPONENTS 1 2 3 5 6 7 8 10 4 9 540701 DVB parts...

Page 50: ...D0006 93D0006 93D0006 Accessories Field Installed Options 2 Brass Louver 1 L30BR L32BR L36BR L42BR 2 Pewter Louver 1 L30PW L32PW L36PW L42PW 5 6 7 Firebrick Walls Cottage Clay 1 FB300CCW FB400CCW FB50...

Page 51: ...BDV7 Series Direct Vent Gas Fireplace 20301836 51 REPLACEMENT PARTS STANDING PILOT MILLIVOLT CONTROL 1 2C 2I 2T 2 4 5 6 3 8 9 7 10 11 12 13 14 540701 DVB millivolt parts...

Page 52: ...D6046 23D6046 5 Rocker Switch 1 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 41D0048 6 Piezo Igniter 1 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 14D0503 7 Injector 1 62D3006 2...

Page 53: ...BDV7 Series Direct Vent Gas Fireplace 20301836 53 REPLACEMENT PARTS 1 2 3 4 20 5 6 7 8 9 13 14 15 16 17 540701 SC parts 12 SIGNATURE COMMAND SYSTEM...

Page 54: ...119 69D1026 69D1119 69D1026 10 Wire Valve Control not shown 1 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 80D0010 11 Wire Command Ctr Control Box 2 1 80D0008 80D0008 80D0008 80D0008 80D000...

Page 55: ...55 REPLACEMENT PARTS LOGS 1 3 2 540700 BDV logs Ref Description Qty BDV300 BDV400 BDV500 BDV600 1 Rear Log 1 1 54D0121 54D0181 54D0339 54D0339 2 Top Right Log 2 1 54D0147 54D0116 54D0361 54D0361 3 To...

Page 56: ...tion w Storm Collar 8 pack 47TLVTK 8 flashing NOT included Vertical Vent Termination w 1 12 6 12 Flashing Storm 47TLVTKA Collar and Ceiling Support Kit Vertical Vent Termination w 6 12 12 12 Flashing...

Page 57: ...ble Vent Length 47TL1218 35 64 Adjustable Vent Length 47TL3564 8 Vent Pipe 4 pack 47TL8 4 12 Vent Pipe 4 pack 47TL12 4 24 Vent Pipe 4 pack 47TL24 4 36 Vent Pipe 47TL36 36 Vent Pipe 30 pack 47TL36 30 4...

Page 58: ...comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Plea...

Page 59: ...ted Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner asse...

Page 60: ...1 8 BDV300PSC7 55 7 BDV400NV7 58 4 BDV400PV7 58 5 BDV400NSC7 61 1 BDV400PSC7 60 7 BDV500NV7 58 7 BDV500PV7 58 8 BDV500NSC7 61 3 BDV500PSC7 60 8 BDV600NV7 58 4 BDV600PV7 58 5 BDV600NSC7 60 9 BDV600PSC7...

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